Universal Tool UT8891M Series Manual

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Universal Tool

™

UT8891 “M” Series

Spline Drive Tools

General Safety Information & Replacement Parts

WARNING: Risk of injury to persons. Read and

understand operation instructions. Always become familiar

with all the instructions and warnings before operating any

pneumatic tool.

TABLE OF CONTENTS

General Safety Information ...........................2

Air Compressor and Air Tool Safety................... 2-3

Tool Specifications .................................. 3

Installation ........................................ 4

Maintenance / Lubrication ............................ 4

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Troubleshooting .................................... 6

Warranty .......................................... 6

Service Parts..................................... 7-8

WARNING:This product contains chemicals known to

the State of California to cause cancer and birth defects or

other reproductive harm. Wash hands after handling.

WARNING:This product contains lead, a chemical known to

the State of California to cause cancer and birth defects or

other reproductive harm. Wash hands after handling.

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

7.2.2.3 GENERAL SAFETY RULES

7.2.2.4 PROJECTILE HAZARDS

7.2.2.5 ENTANGLEMENT HAZARDS

7.2.2.6 OPERATING HAZARDS

7.2.2.7 REPETITIVE MOTIONS HAZARDS

7.2.2.8 ACCESSORY HAZARDS

7.2.2.9 WORKPLACE HAZARDS

7.2.2.10 DUST AND FUME HAZARDS

7.2.2.11 NOISE HAZARDS

7.2.2.12 VIBRATION HAZARDS

7.2.3 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC

POWER TOOLS - AIR SUPPLY & CONNECTION HAZARDS

Safety Information

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Safety Information (continued)

AIR COMPRESSOR AND AIR TOOL SAFETY

1. Risk of Bursting. Do not adjust the regulator to result in output

pressure greater than the marked maximum pressure of this air

tool.

2. Ensure the hose is free of obstructions or snags. Entangled or

snarled hoses can cause loss of balance or footing and may

become damaged.

3. Never leave a tool unattended with the air hose attached.

4. Do not operate this tool if it does not contain a legible warning

label.

5. Do not continue to use a tool or hose that leaks air or does not

function properly.

6. Never direct a jet of compressed air toward people or animals.

7. Protect your lungs. Wear a face or dust mask if the operation is

dusty.

WARNING: Some dust created by power sanding, sawing,

grinding, drilling and other construction activities contains

chemicals known to cause cancer, birth defects or other

reproductive harm. Some examples of these chemicals are:

Lead from lead based paint, crystalline silica from bricks

and cement and other masonry products, arsenic and

chromium from chemically-treated lumber.

Your risk from those exposures varies, depending on how

often you do this type of work. To reduce your exposure to

these chemicals: work in a well-ventilated area, and work

with approved safety equipment, such as dust masks that

Important Warnings - Drills

1. High reaction torque can be developed in the case of stalling, which can be caused by excessive loads being applied to

the drill bit, by the drill bit snagging on the material being drilled into or by the drill bit breaking through the material being

drilled.

2. In cases where the means to absorb the reaction torque are requested, it is recommended to use a suspension arm

whenever possible. If that is not possible, side handles are recommended for straight-case tools and pistol grip tools. In any

case, it is recommended to use a means to absorb the reaction torque above 4 Nm for straight tools and above 10 Nm for

pistol grip tools.

3. Keep hands away from the rotating drill bit.

7 0

6 25

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Installation

1 Cleaning the air hose

A 3/8" air hose is required, with a maximum length of 25 ft.

Clean the air hose of accumulated dust and moisture

before connecting it to the air supply.

NOTE: If a longer air hose is required, connect a 1/2"

air hose to the 3/8" air hose to ensure the tool has the

necessary air supply.

Recommended Air Line Set-Up

Part Description

A Air Tool

B Quick Plug

C Quick Coupler

D Air Hose

E In-line Regulator

F In-line Lubricator

G In-line Filter

H Air Compressor

Ensure the air line is shut-off and drained of air before removing this tool for service or changing sockets. This will prevent the tool from

operating if the throttle is accidentally engaged.

LUBRICATION

Adjust the in-line lubricator by placing a sheet of paper next to the tool’s exhaust ports and holding the throttle open approximately 30

seconds. The lubricator is properly set when a light stain of oil collects on the paper.

If it is necessary to store the tool for an extended period of time (overnight, weekend, etc.), generously lubricate the tool through the air

inlet. Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool. Store the tool in a clean and

dry environment.

Recommended lubricants: Air tool oil or any other high grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting

agents, and an EP (extreme pressure) additive.

Maintenance

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Operation

1 Operating the tool

This Spline Drive Tool is designed to operate on 90 PSIG.

Lower pressure (below 90 PSIG) will reduce performance

of the tool. Higher air pressure (over 90 PSIG) raises the

performance of the tool beyond its rated capacity and

could cause serious damage to tool and user.

2 Installing drill attachment

WARNING: Disconnect tool from air supply before servicing

or changing accessories.

To install the drill attachment:

Remove the air supply from the tool.

Insert the drill attachment as far as possible into the

attachment position.

Tighten knurled nut to secure drill attachment.

3 Removing the drill attachment

WARNING: Disconnect tool from air supply before servicing

or changing accessories.

To remove the drill attachment:

Remove the air supply from the tool.

Loosen knurled nut to remove drill attachment.

4 Chaning drill bits

WARNING: Disconnect tool from air supply before servicing

or changing accessories.

With tool disconnected from air supply, use pin part

# 9389358 to lock spindle. Once spindle is locked drill bits

can be threaded or unthreaded.

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Troubleshooting

Problem Possible Cause Solution

The tool runs slowly or will not

operate.

There is grit or gum in the tool. Flush the tool with air tool oil or gum solvent.

The tool is out of oil. Lubricate the tool according to the lubrication

instructions in this manual.

The air pressure is low. Adjust the regulator on the tool to the

maximum setting.

Adjust the compressor regulator to the tool’s

maximum setting of 90 psi.

The air hose leaks.

tape if leaks are found.

The air pressure drops. Ensure the hose is the proper size. Long

hoses or tools using large volumes of air may

require a hose with an I.D. of ½" or larger

depending on the total length of the hose.

Do not use a multiple number of hoses

connected together with a quick connect

and reduces the tool power. Directly connect

the hoses together.

There is a worn rotor blade in the motor. Replace the rotor blade.

There is a worn ball bearing in the motor. Remove and inspect the bearing for rust, dirt, and

grit. Replace or clean and grease the bearing with

bearing grease.

There is moisture blowing out

of the tool’s exhaust.

There is water in the tank. Drain the tank. (See the air compressor manual

for instructions.) Lubricate the tool and run it until

water is not evident. Lubricate the tool again and

run for 1-2 seconds.

Warranty

Limited Warranty: Universal Tool warrants its tools to be free from defects in material and workmanship for one year from the date of

Tool or its authorized service centers. If a UT tool proves defective in material or workmanship within one year after purchase, return

it to any authorized service center or Universal Tool freight prepaid. Please enclose your name, address and adequate proof of date of

purchase and a short description of the defect. Universal Tool will,at its option, repair or replace defective tools free of charge. Repairs or

replacements are warranted as described above for the remainder of the original warranty period. Universal Tool's sole liability and your

exclusive remedy under this warranty is limited to repair or replacement of the defective tool.

There are no other warranties expressed or implied and Universal Tool shall not be liable for incidental, consequential or special damages,

or any other damages,costs or expenses excepting only the cost or expense of repair or replacement as described above.

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Service Parts / Exploded View Drawing

1 9872401 1TELNIRIA

2 9872402 VALVE 1GNIRPS

3 9872422 VALVE 1METS

1TAESEVLAV32427894

5 9872403 VALVE W 1REHSA

6 9872420 CUSHION GRIP W/DEFLECTOR

7 9308003 THROTTLE LEVER PIN 1

8 9872430 1GNIHSUB

99OR2512 O-RING1

10 9872405 VALVE 1METS

11 9872402B

THROTTLE LEVER ASSEM BLY

12 9872404 INNER HOUSING 1

1GNIRAEBLLABZZ496B931

14 9889101 REAR END PLATE 1

15 958904 10 NIPGNIRPS

16 9872407 C 1REDNILY

18 9389215G 4EDALBROTOR

19 938921 18 NIPGNIRPS

20 988910 12 ETALPTNORF

21 9B695Z 1GNIRAEBLLAB

2GNIRAEBLLAB1096B993

40 93892A31 1GNIRLEE

60 9389358 PIN 1

61 938936 10 YENELLA

FOR ANGLE DRILL WITH 500 RPM (UT8891-5)

17 9389214- 17 ROTOR

27 1RAEGGNIRL-3019889

28 9389242

30 9389228

31 9389227

32 9389226

33 9389225

34 9889105

37 9389227

38 93892A-5

42 9889104-L

17 9389214-9

28 9389242

30 9389228

31 9389227-10

32 9389226-1

64 9389225-1

65 9CTW25

37 9389241

38 93892A-10

42 9889104- 1L GNISUOHTNORF

17 9389214- 15 ROTOR

22 9889103-S 1RAEGGNIR

23 3NIP9229839

24 9389228 3GNIRAEBELDEEN

25 9389227-2 34 RAEG

26 93892A-24 1EGACRAEG

41 9889104- 1S GNISUOHTNORF

17 9389214- 17 ROTOR

22 9889103-S 1RAEGGNIR

23 3NIP9229839

24 9389228 3GNIRAEBELDEEN

25 9389227-1 30 RAEG

26 93892A- 15 EGACRAEG

41 9889104-S 1GNISUOHTNORF

17 9389214- 19 ROTOR

22 9889103- 1S RAEGGNIR

23 3NIP9229839

24 938922 38 GNIRAEBELDEEN

25 9389227-1 30 RAEG

26 93892A-4 15 EGACRAEG

41 9889104-S 1GNISUOHTNORF

17 9389214- 17 ROTOR

22 9889103-S 1RAEGGNIR

33NIP9229839

24 938922 38 GNIRAEBELDEEN

25 9389241 3RAEG

26 93892A-10 1EGACRAEG

41 9889104-S 1GNISUOHTNORF

63 9389225- 16 RAEGNUS

REF PART # DESCRIPTION QTY REF PART # DESCRIPTION QTY

FOR ANGLE DRILL WITH 4500 RPM (UT8891-45)

FOR ANGLE DRILL WITH 1000 RPM (UT8891-10)

FOR ANGLE DRILL WITH 2400 RPM (UT8891-24)

FOR ANGLE DRILL WITH 3300 RPM (UT8891-33

FOR ANGLE DRILL WITH 6000 RPM (UT8891-60)

Universal Tool

™

Retain this manual for future use.

Questions, problems, missing parts?

Call Customer Service

0900-1700 Monday-Friday

01-494-883300

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park

High Wycombe, HP14 3BY,UK

[email protected]

www.universal.co.uk

Call Customer Service

8 a.m.-5 p.m., EST, Monday-Friday

1-800-356-3392

Universal Tool a Division of

Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

www.Florida-Pneumatic.com

US UK

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