UnionSpecial SP100 Series Manual de usuario

MANUAL

INS9310

SlYLES

SP151H829M032

SP151

H830M032

SP151H829M040

SP151H830M040

SP161S800M032

SP161S800M040

SP161S800M048C

SP161S900M032C

SP1615900M040C

SP161

S900M048C

SP161

H829M032

SP161

H830M032

SP161H829M040

SP161

H830M040

SP1725800MAAC

SP172S800MACC

SP172S800MADC

SP172S900MACC

SP172S900MADC

172S900MAEC

SP172S800MBDC

172S900MBDC

SP172S9QOHAC

SP172S900HAD

SP172S900HAE

172S9QOP

SP172S900HBE

FinestQuality

REV

O-I-/27/9R

ADJUSTING

INSTRUCTIONS

SP100

SERIES

No.OO

From the library of: Superior Sewing Machine & Supply LLC

SAFETY

RULES

BEFORE OPERATION

•.....

CAUTIONS

OPERATION

1. INSTALLING

THE

FRAME SUPPORT PLATE

MOTORPULLEYANDVBELT

....•

ATTACHING THE BELT

COVER

4. INSTALLING THE PEDALS

5. LUBRICATION

...•..

ATTACHING NEEDLES

7. THREADING THE MACHINE

•..

PRESSER FOOT PRESSURE AND

liFTER

ADJUSTING

THE

STITCH LENGTH

10. DIFFERENTIAL FEED MECHANISM

.•.

11. KNIVES AND OVEREDGEWIDTH

12. SPECIFICATIONS

.....•••.

TABLE

CONTENTS

Poge

1-2

From the library of: Superior Sewing Machine & Supply LLC

Manual

No.

INS931

0 Adjusting Instructions

for

the

SPI

00 Series

Machines

First

Edition

Copyrightl993

Union

Special

Corporation Rights Reserved In All Countries

Printed in

Japan

October

1993

PREFACE

This

adjusting

manual

has

been

prepared

guide

you

while

adjusting

the

SP100

Series machines. II

eon

used

conjunction

with Union

Special

Illustrated Parts

Manual

P-RT9311.

Tl'lls

manualexplainsin

detail

the proper

seHing

for

each

of the componenlsrelated

forming thestitch

and

completing

the

functions

the

machine.

Illustrations

are

used

show

the

adjustments

and

rferenceletters

are

usedto

point

out

specific

items

discussed.

Careful oHentlon

fhe

instructionsfor

operamg

and

adjusting these machines will enable

you

maintain the superior

performance

and

reliability designed

and

built into every Union Special machine.

Adjustments

are

presentedin

sequence

that a

logical

progression

occomplished.

Some adjustments

performed

out

sequence

may

have

adverse

effect

the function

the

other

perfs.

This

manual

has

been

comprised

the

basis

available

information.

Changes

design

and/or

Improvements

may

incorporate

a slight

modification

configuration in illustraHons

part

numbers.

the

following

pages

will

found

iDusiralions

and

fe!TTlinology used

describing the adjustmentsfor

the

SPlOO

Series

machines.

SAFETY

RULES

Genergl

Opergfjng

pjrectjons

The

sewing

machines

described

this

manual

are

prohibited

until

has

been

ascertained,

that

the

sewing

units

which

these

sewing

machines

will

built-In

have

conformed

with

the

Council

Directives

(89/392/EEC,

Annex

8).

Before

putting

the

machines

described

this

manual

into

service

carefully

read

the

instructions.

The

starting

each

machine

only

permitted

after

taking

notice

the

instructions

and

qualified

operators.

IMPORTANT!

Before

pulling

into

service

also

read

the

safety

rules

and

instruction

from

the

motor

supplier.

Observe

the

notional

safety

rules

valid

for

your

country.

Each

machine

only

allowed

used

foreseen.

The

foreseen

use

the

particular

machine

described

paragraph

"STYLES

OF MACHINES"

this

manual.

Another

use,

going

beyond

the

description

not

foreseen.

All

safety

devices

must

position

when

the

machine

ready

for

work

operalion.

The

operation

without

the

appertaining

safety

devices

not

allowed.

All

safety

devices

are

components

the

sewing

machines:

Fingerguard,

needle

lever

eyelet

guard,

needle

bar

guard,

needle

break

protection

shield,

handwheel-bell

guard.

When

gauge

parts

are

exchanged

(e.g.

needle,

presser

loot,

needle

plate,

feed

dog

and

bobbin)

during

threading,

when

the

operator

leaves

the

workplace,

and

during

service

work,

the

machine

must

isolated

for

the

main

power

switching

off

the

main

switch

disconnecting

the

main

plug.

mechanically

operated

clutch

motors

without

a start

inhibitor

necessory

wait

unlit

the

motor

has

stopped.

From the library of: Superior Sewing Machine & Supply LLC

Wear

safety glasses.

case

machine

conversions

and

changes

all

valid

safety

rules

must

considered.

Convarsions

and

changes

are

made

your

own

risk.

Commissioning

the

sewing

head

prohibited

until

such

time

the

entire

sewing

unit

found

comply

with

regulations.

10. The

warning

hints in

the

instructions

are

marked

with

one

these

two

symbols.

Danget

mjufY

opetafive

•etvlee

•laff

Be sure

observe

and

adhere

these

Indications

and

the

generally

applicable

regulations.

Specjal

Operafing

Pirectjons

11. For

the

following

the

machine

has

disconnected

from

the

power

supply

fuming

off

the

main

switch

pulling

out

the

main

plug:

11.1 For

threading

needle(s),

looper,

spreader

etc.

11.2 For

replacing

sewing

tools

such

needle.

presser

foot,

throat

plale.

looper.

spreader,

feed

dog.

needle

guard,

folder,

fabric

guide

etc.

11.3

When

leaving

the

workplace

and

when

the

workplace

unattended.

11.4

For

maintenance

work.

11.5

When

using

dutch

motors

without

actuation

lock,

wait

until

the

motor

stopped

totally.

General

Mgjntengnce

Pirectjons

12.

Maintenance,

repair

and

conversion

works

(see

item

8) must

done

only

troined

technicians

spe-cial

skilled

personnel

under

consideration

the

instructions.

13.

Any

work

the

electrical

equipment

must

done

electricians

under

direction

and

supervision

special

skilled

personnel.

Specjgl

Mgiolengnce

Directions

14. Work

parts

and

equipment

under

electrical

tension is

not

permitted.

Permissible

exceptions

are

described

the

applicable

sections

standard

sheet

DIN

VDE

0105.

15.

Before

doing

maintenance

and

repair

work

the

pneumatic

equipment,

the

machine

has

disconnected

from

the

compressed

air

supply.

case

existing

residual

air pressure

after

disconnecting

from

compressed

air

supply

(e.g.

pneumatic

equipment

with

air

lank),

it has

removed

bleeding.

Exceptions

ere

only

allowed

for

adjusting

work

and

function

checks

done

special

skilled

personnel.

Stgndards

17. The

sewing

machines

described

this

manual

are

built

according

the

following

standards:

EN292-2 Safety

machinery-basic

concepts,

general

principles

for

design.

IEC204-3-1/EN60204-3·1

Electrical

equipment

of industrial

machines.

Port 3:

Particular

requirements

for

sewing

machines,

units

and

systems.

-2-

From the library of: Superior Sewing Machine & Supply LLC

BEFORE OPERATION

(Viewed

from

side)

the

pointer

bar

the

oil

gauge

comes

down

under the lower marker

line

when

observing

the

oil

gauge

from sideward,

supply

oil referring

the

description

u5.

Lubrication."

Apply

two

or three drollS

oil

the

needle

bar

and

upper

looper

guide

when operating the machine

lor

the

first

time

aHer setup

after a

long

period

disuse.

CAUTION!

For

lhe

first

one

month

so, operate the machine

about

80%

speed

its max. sewing speed.

CAUTIONS IN OPERATION

"IlK!'

correct machine running dlreelion

such

that

the

handwheel

turns

clockwise as viewed from the hand·

wheel's side. Never run the machine

the

reverse direction.

CAUTION!

Before

~ulllng

lnlg

$ervlce

check

lhe

direr:tion

rotallon.

Breaka""

may

occur

when

lhe

direction

rol"'lon

Is wrong.

not

put I"'Ur

hand

under

the

n.....:tle I

~--------.,o

v~~~

Oo not

your

han~

~~tl1e

eye guard A

Be"""'

1ur~

Ihe power

$Wl1C~

'~-~---:"'ction

while the machr...

running. I

before

you

remove the V

~It

when you

tum

the

po...,r

switch. .

_______________

During operation,

careful

not

to allow

your

any other person's head,

hands

fingers

come

the handwheel, V belt

and

motor. Also,

not

place any instrument, tool

anything that is not necessary

lor

sewing

to them.

Doing

dangerous.

your

machine

provided

with

a belt cover,

linger

guard, eye guard

any other protectors,

not

operate

your

machine with

any

them

removed. Doing

very dangerous.

Before Inspecting, adjusting

cleaning the machine, threadingthe machine head

replacing the needle,

sure to

tum

OFF the

power

the

machine

preventan accident and confirm that the sewing machine

will

not

operate even when depressing

the

foot

pedal

the sewing machine. .

your

machine

equipped

with

a clutch type motor, the motor

will

be kept running

inertia after

turning

OFF the power switch.

dangerous

depress

the

foot

pedal

olthe

sewing machine while the

motor

still running, because the sewing machine will

start

rotating

abruptly.

sure

to keep

the

foot

pedal ot the sewing machine held depressed after

turning

OFF the power

switch

until

the

sewing

machine completely stops.

When

you

leave from

your

machine, make sure to

tum

OFF the power to it.

In case

power

failure, make sure to

tum

OFF the power

the

machine.

10. Do

not

wipe

the surface

lhe

machine head with lacquer thinner.

From the library of: Superior Sewing Machine & Supply LLC

INSTALLING THE FRAME SUPPORT PLATE

~----

L I

MOTOR PULLEY AND V BELT

50Hz

r--

V belt (inch}

Sewing

speed I

(s.p.m.) I Motor pulley Semi-

Fully-

outerdia.

(mm)

sunken

''"'

8500

160.5

8000

!50.5

7500

140.5

7000

130.5

6500

120.5 I

6000

110.5

5500

100.5

5000

90.5

4500

85.5

I) Attach

blower

case

rubber cushion 0

frame support

plate

2) Install

fram~

support

plate 0 directly

the table.

3) Install upper waste chute 0

the left on

the

table,

and

then

auach

lower waste

chute

the upper waste chute.

The installation

the

chutes

can

adjusted within a length

56mm.

60Hz

the

sewing

spc;:ed

the

machine

V belt

(inch)

ex(;eed~

7,500

~.p.m.,

the machine

~quipptd

with a cluu:h molor

Motor

pulley

Semi-

Fully-

3/4

HP(550W).Ifitis7,500s.p.m.

outerdia. (rom)

~u11ken

sunken

lower, the machine

equipped

''" ''" with aclutch motor

Ill

HP(400

135.5

W).

125.5

UseanMtypeVbel!.

The

table

the left shows the

120.5

sewing speeds obtnined by the use

110.5

m<Jtor

pulleys with different

diarnete~

and

V belts with different

100.5

lengths.

95.5 35 30 4) Note that the effective diameter

!!5.5 35

the pulley of the machine head

~------

·w

mm.

80.5

70.5

From the library of: Superior Sewing Machine & Supply LLC

4. INSTALLING THE PEDALS

3. ATTACHING THE BELT COVER II

'=======;===~

~~~b,~"'iJI

L-------------------~

)

(!}

Install belt

cover

the machine head.

I5. LUBRICATION

Install

stllning

pedal

the

left

and

pre~~er

lifter pedal

the

right as

seen

From

the

operator.

Use

S-shaped

hook

connect

the

chain

8 of

the

presser lifter

pedal

presser lifting lever

'------~--=---~~--~-

r I

~0_~~~:::::l_j

Remo~e

oil

cap 0 . *Checking the cartridgefilter

and

replacing

Po(lrJU£<11\\:w

Defri;o;

Oil No.2

into

the

oil

reservoi[

After a

long

period

us.tge,

cartridge filter 0

may

3) Supply oil UJJtilthe pointer

bar

a!mo~t

reoches the upper red marker line when become clogged with dust.

oil gauge

observed

from

the

~ide.

the

machine

i:;

left

this

otatc,

the

dirty oil may

fail

-1'-.

Caution Becareful

not

exceed

the

upper red marker

fine,

pass lhrough canridge filter 0 ,

and

the

machine may

LJ..l

else

troubles

due

excessive

lubrication may resuh. wear

out

abnonnally. or a seizure

may

result.

*Car1ridge filler 0 should nonnally

checked once

4) Remove oil drain cap 8 when dr.tining the oil reservoir.

every

six

months.

and

cleaned

replaced accordingly.

" "

'·'

•

lubrication

the

needle

cooler

Open

cloth

plat~:

c.:o~r

and

supply silicon

oil

from

section

2) Remove plug@),

and

supply silicon

oiL

Infiltrate silicon oil

al>o

into the oil

felt

the

machine

started immediately

aft~r

lubricating

the

needle cooler.

How

inspect

the

car1ridge

filter and replace

I) Remove

firot

oil

di~charging

>crew

f).

2) Remove

screw~

and

lift

top

cover 0 just above

until

comes

of[

(Caution) Htop cover 0 Is shiftedsideward, the

oil

amount

pointer

bar

and

the

cartridge filtermay be

damaged.

Remove cartridge

filter

(IJld

check

If the filter

found

abnonnal, clean

the

relevant components, or

replace

can

ridge

filter

4) Re-inscn canridge filter 0

into

its

proper

po-;ition

and

relllm the

cover_

Do not forget

put back the setscrews

(IJld

tighten

them

up.

From the library of: Superior Sewing Machine & Supply LLC

I6. ATTACHING NEEDLES

SWUcl\-ott main switch

belore

allar::lllng

needles!

W~"

using

clutch m01ors wl!.hollt attua\101\

to~k

walt

unHitlla

molor

has

stopped

tolall~l

SP172

The

standard needle

"0Cx27

#II."

You

can

also

use

the Delli

needle.

this

c-ase,

how(;!ver,

the

clearance provided between

the

needle and

!he

looper

may

required

adjusted.

sewing

need

carried

out

with afinely-adjusted

thread

tension,

use

the

DCx27 needle.

Anach

the

needle.~

according to the following procedure;

I) Bring needle

damp

0 to the highest

po~ition.

Loosen

needle clamp screw

and fully

insert

the

needle

into

the

needle

clamp hole

with

the

needle recess facing backwards

viewed

from

the

oper<llor's

side.

3) Tighten

the

needle clamp screw 0 _

THREADING THE MACHINE

Switch-oft

mBin

switch

befe>re

throadlng!

Whn

using

clutch

motms

without

actu!lllon

toc:k

wait

until

the

motor

has

stopl""d

totaHy!

Thread

the

machine according

the threading

chaJt

g'tven

below.

(The

same

chart is

the

irr~ideofthe

looper

cover.)

SP161

* How

thread

lhe

needle

thread

silicon

oil

tank

When

the

needle cooler is used

Pass

the

thread under the

center pawl.

When the nee!Je cooler

not

used

Pass

the

thread

above

the

center pawl.

lntermcdlal" t'ucad gu;,Je

-6-

·~

= \

:\@

\.:::......J.'

~.-----

(Caution)

When using an untwisted

thread suchas wooly

nylon

thread

weak thread, do

not wind it round lheinter·

mediate

thread

guide.

From the library of: Superior Sewing Machine & Supply LLC

8. PRESSER FOOT PRESSURE

AND LIFTER

I) Adjust the pressure

the presser

foot

loosening tin;t

nut

0 and turning presser

foot

adjust screw

When the adjust screw

turned clockwise,

the

pressure

will

increase. When

turned oounterdockwise,.

!he

pressure

wi!l decrease. After

lhe

adjustment.

sure to tum nut 0

without

faiL

open

presser

foot

sideward, lower presser

bar

lifting

leverO.

9. ADJUSTING THE STITCH LENGTH

Switch-off main switch before

selling

the stitch length!

When

using

clutch

motors

with-out

actuation

lock

wait until

the motor

has

stopped totally!

I) Slowly tum the handwhecl

you

keep depressingpushbutton

and

you

will

find

a)Xlint at

which

the

pushbutton goes

farther.

2) Wnh the above condition maintained, align the desired scale mark on !he

handwheel with

mark

the

belt

cover.

Reset

the

pushbuuon after setting

the

dial.

10.

DIFFERENTIAL FEED MECHANISM

-7-

Loosen

difft:rential

feed

kx:k

nul

Move

leverO

for stretching stitch

down

for

gathering stitch.

2) When the differential feed adjusting lever is

se1

to graduationS, the machine will perfonn

stretching with a differential feed ratio

I:0.8. When the lever is set to graduation

the

differential feed ratio between the main

feed dog and the differential

ked

dog

will

:I.

The

maximum

differential

feed

ratio

for

gathering

is 1

:2.3

(it

can

set to I:4.5

depending on the adjust-ment

the

in1emal

mechanism

the

sewing machine). The

graduations beyond 0 are used as reference.

From the library of: Superior Sewing Machine & Supply LLC

11. KNIVES AND OVEREDGE WIDTH

Switch-oft main switch betore adjusting

the

height

knives!

When

using

clutch

motors

without

actuation

lock

wait

until

the

motor

has

stopped

totally!

•

Height

lower

knife

Loosen setscrew 8

and

adjust

the

height

lower

knife 0

that

its

edge

is flush with

the

throat plate surface.

• Height of

the

upperknife

lJ:Josen setscrews

0 and perform adjustment so that upper

knife 8 overlaps lower knife 0 by 0.5

I mm when the upper

knife is

its lowert point.

• Dveredge

widths

Ove~edge

widths

2 through 4.8

are

provided

changing

the

parts

by using subclass models. (The ovcrcdgc width will

slightly larger !han the knife cut width.)

change the overedge width:

Loosening setscrew 0 , push lower knife 0

the

left

and fix it.

2) Loosen setscrew 0 and move upper knife 8 as required, then

fix

it.

Lower the llpper knife to

its

lowest point and loosen

set~crcw

@. Tighten setscrew 0 when the lower knife comes

contact

with the upper knife.

sure

tighten

screw

(j)

before

operating

machine.

2.Aiter

the

completion

adjustment,

make

the

(caution) knives

cut

a thread to

ch~k

for

sharpness

the

knives.

• Resharpening the lower

knife

Whefl

the

lower knife

ha~

become dull, rcsharpen

as shown in the

figure lefr.

12. SPECIFICATIONS

Sewing

speed

(Ma."<.)

Stitch length

Needle

guagc

Overedge

width

-=------

--·

Differemial feed

ratio

Needle

Presser foot lifl

Presser fool

lift

SP161

SPI72

8,500s.p.m. j" 8,000s.p.m.

---------------------------------------- ----------------------------------------

(exduding

some

subclass models)

0.8-

3.5

2.0,

2.4

u~u-

~D.•~u-

·-·---

-··~·-:-:--:'-:--=--·-·-

~·-.~.

Gathering stitch 2.3 (Max. I:4.5), Stretching stitch I :0.8

(Smmlard)

x 1

may

be used

---------------

--~..?-~~---

-------------

______

-------

7mm

···--

···--·-

--"''''cdc"c"c;""•cw~m;c'c'=""~'~::=':cm="'c;c'=''=l-------------1

JUKI

New

Defrix

Oil No. 2

From the library of: Superior Sewing Machine & Supply LLC

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