Uni-ram UG2000D Series Manual de usuario

USER MANUAL

UG2000D SERIES

AUTOMATIC SPRAY GUN CLEANERS

REV 2019-02

WWW.UNIRAM.COM

CORPORATION

••381 Bentley Street, Markham ON L3R 9T2

• Tel. 1-800-417-9133

• [email protected]

MANUAL - UG2000 SERIES SPRAY GUN CLEANERS REVISED 2019-03

INTRODUCTION

Uni-ram holds many patents on designs used in its innovative products. Every machine is tested

for compliance with Quality Assurance standards. Follow the directions in this manual under Setup,

Operation and Maintenance in order to operate this machine safely and effectively. Not following these

instruction can lead to malfunction or damage to the machine. Ensure that the manual is readily avail-

able for the operator at all times. If you have any questions about the operation of this machine, call your

Distributor or Uni-Ram Service Engineer at 1-800-417- 9133.

COMMON FEATURES

• Automatic Wash

• Clean 2 Spray Guns and 2 Pots at the same time.

• 14 Cleaning Jets with swirl action.

• Shipping Size and Weight: 28" W x 17" D x 42" H, 91 LBS 41 KG.

CAUTIONS AND WARNINGS

• Always disconnect this machine from power sources before performing maintenance.

• Do not smoke or use near open flames, sparks or heat.

• Make sure all ground wires are connected and that unit itself is grounded properly.

SAFETY EQUIPMENT

• Wear safety eyeware, respiratory protection and protective clothing.

• Wear deluxe extended length neoprene gloves; SAS PN 6588 or Thicksters PN 6602-20 through

6605-20.

SETUP

DELIVERY INSPECTION

• Inspect the shipping carton for any sign of transport damage. Carefully remove the unit from the ship-

ping carton and check the unit for damage. Report any transport damage immediately to the carrier

and to Uni-ram Corporation. Initiate a freight claim with the carrier. The manufacturer is not respon-

sible for the freight damage.

Bag of accessories contains the following:

• Push on nozzle extension for disposable cup (110-430PPS).

• Push on nozzle extension for conventional cup system(110-430).

• Trigger lock spring and plug package (140-2340) (2 in a package).

MANUAL - UG2000 SERIES SPRAY GUN CLEANERS REVISED 2019-02

Diaphragm Pump

Drain Hose

(rear)

Suction hose for Wash

pail

Commercial Wash Pail

of solvent provided by

User.

Timer

Drain Valve

(inside)

UG2000D

MANUAL - UG2000 SERIES SPRAY GUN CLEANERS REVISED 2019-03

LOCATION

Position the unit in a well-ventilated area away from sparks, heat and open flames, at least 6 " from the

back wall.

AIR SUPPLY

• Connect a male air supply adapter (not supplied) into the female Air Inlet on the unit. The male air

supply adapter is 1/4" NPT.

• Connect the female air supply hose to the adapter. The air supply hose must be at least 3/8"

inside diameter. The air supply pressure must be at least 85 PSI and the sup-

ply air must be free from contaminants such as water, dust, rust, tar and

grease. If the air supply is not clean and dry install a moisture filter. The

operation and longevity of the pump and other components depends on

clean dry supply air.

• To prevent damage to the Diaphragm Pump an internal Air Pressure Regulator has been

installed to limit the air pressure to 85 PSI. Do not install a second air pressure regulator or use a

pressure set below 85 PSI.

GROUNDING

• Connect the green ground wire at the back of the unit to a ground in the building.

Note: The pump and metal tube that inserts into each pail are grounded.

SOLVENT SELECTION

The adhesion quality of automotive paint has dramatically improved in recent years. The choice of sol-

vent is critical. Only use good quality solvent that is formulated for your paint and intended for use with

automatic spray guns cleaners. DO NOT USE CHLORINATED SOLVENT.

PAIL SETUP

• Place a 5 gallon pail of commercial solvent inside the cabinet. Place the suction hose and drain

valve in the solvent pail.

• Open the drain valve (vertical position).

Ring Terminal

DRAIN VALVE IS OPEN

(HANDLE IN VERTICAL POSITION).

DRAIN VALVE IS CLOSED

(HANDLE IN HORIZONTAL POSITION).

MANUAL - UG2000 SERIES SPRAY GUN CLEANERS REVISED 2019-02

Disposable

Cup

Pre clean Fluid

Passageway

PRE-CLEAN

• Disconnect the spray gun from the air hose. The method for the disposable cup is described rst followed by

the method for the conventional cup.

PRE-CLEAN - DISPOSABLE CUP

• Disconnect the dispsable cup as shown in photos to

the right and far ght.

• Squirt solvent into the disposable cup adapter, shown

in photo on far right.

• Pull the gun’s trigger to ush the solvent through the uid

channel and into the paint waste container (not supplied)

for later disposal.

PRE-CLEAN - CONVENTIONAL CUP

• Disconnect the cap and pour the paint waste into a paint waste container (not supplied).

CLEANING SPRAY GUNS AND CUPS

• Remove digital air gauge if so equipped.

• Loosen the air cap of the spray gun two full turns.

• Lock the trigger in the open position with the Trigger Lock Spring.

See photos below.

Remove

Gauge

Loosen

Cap

Trigger Lock Spring

On Spray Gun

MANUAL - UG2000 SERIES SPRAY GUN CLEANERS REVISED 2019-03

SPRAY GUN PLACED IN TANK

INSTALLING SPRAY GUNS IN TANK

•Place the spray gun on the nozzle with the cap facing the corner.

Nozzle Extension

for disposable cups

Location for Push On

Nozzle Extension

Caps points to

the corner jets

Plastic Plug

Location for Conventional

Cup

MANUAL - UG2000 SERIES SPRAY GUN CLEANERS REVISED 2019-02

MANUAL - UG2000 SERIES SPRAY GUN CLEANERS REVISED 2019-03

Prevent Solvent From Entering the Air Passage of Spray Gun:

insert the plastic plug into the air tting of the spray gun

as in the photo below. Positive air will ow through the

passage way to the cap during cleaning. If the air passage

way has a a male tting attach the knurled female nut to

prevent sovlent from entering the air passage way.

This tting is located on the chain with the

trigger clamp.

• Close the lid of the spray tank

and turn the "Auto Wash Timer"

clockwise as in photo below

to initiate cleaning. The wash

cycle takes about 60 seconds.

REPLACING SOLVENT:

• Replace the solvent when the solvent has lost its cleaning

eectiveness or after approximately 100 cleanings.

• Close the drain valve (horizontal position).

• Remove the pail of used solvent and install a pail of new solvent.

Dispose of the used solvent in a manner compliant with the laws in

the municipality.

Return the suction hose and drain hose to the pail.

MAINTENANCE:

• Clean the tank of the gun cleaner daily.

Plastic Plug insterted into the air pas-

sage way of the spray gun

Drain Valve in

Closed Position

MANUAL - UG2000 SERIES SPRAY GUN CLEANERS REVISED 2019-02

TROUBLE SHOOTING

PROBLEM REASON CORRECTIVE ACTION

WASH PUMP MAKES

PUMPING SOUND BUT

SOLVENT DOES NOT FLOW

FROM THE JETS

Drain valve closed

Open drain valve (put in vertical position), if

not already open

Liquid level too low

Check wash liquid level. Add liquid if less

than1/2 full.

Fill to 3 gal (11 L).

Debris in pump or suction and

output hose

Follow Procedure 1, "Blocked Fluid

Passage in Diaphragm pump"

WASH PUMP MAKES

HISSING SOUND AND

SOLVENT DOES NOT FLOW

Water or contaminants are in

air line of pump.

Follow Procedure 2. "Blocked Air Passage

in Diaphragm Pump".

WASH PUMP DOES NOT

STOP UNLESS TIMER IS

TURNED BY HAND OR

Defective Timer Replace Timer, PN 115-200K.

AIR IS SHUT OFF. WASH

PUMP DOES NOTSTART.

TIMER KNOB SPINS BACK

WHEN TURNED

Defective Timer Replace Timer. PN 115-200K.

MANUAL - UG2000 SERIES SPRAY GUN CLEANERS REVISED 2019-03

Trouble shooting continued

SYMPTOM REASON CORRECTIVE ACTION

INSIDE WALL OF TANK IS

COATED WITH PAINTEVEN

THOUGH OPERATOR

MAINTAINS TANK

Liquid lacks cleaning strength

Replace solvent / water and AQUA-

KLEEN in pail. Consider a solvent

that is formulated for type of paint

used and for use with automatic

spray gun cleaning.

Trigger not locked in open

position

Use Trigger Lock Spring PN 120-350

Spray gun is not properly

installed on to nozzle

Re-install with proper adapter

Incompatible solvent

solvent formulated for type of paint

Low pressure in air supply

of 85 PSI

Plugged jets

through the jets. If not successful,

SOLVENTAPPEARS RED or

ORANGE

Water in solvent is corroding

metal pail

Replace or recycle wash solvent

GUNS NOT CLEAN, WASH

SOLVENTIS MILKY WHITE

Wash solvent is contaminated

with water

Replace or recycle wash solvent

Not enough liquid in clean

rinse pail (right side)

Add liquid

Rinse Pump is leaking from a

crack caused by corrosion

due to acidic or chlorine

contaminated solvent

Replace rinse pump, PN URP-100SF

Faulty Valve

CLEAN RINSE IS DIRTY

Replace Combination Valve, PN

UVB-400KIT

GUNS NOT CLEAN, PUMP

WORKING, SOLVENTFLOW

NORMAL

CLEAN RINSE DOES NOT

WORK

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