Uni-Mig HIT8SS Manual de usuario

HIT8SS

Automatice Carraige Manual

UNI FLAME AUTOLIFT

240 Volt

Machine Model

Description Part Number

HIT8SS Automatic Carraige UMAWT

CONTENTS PAGE No:

Safety 3

General Description 4

Speciﬁcations 5

Package 5

Application Examples 6

Setup & Operation 7

Maintenance 9

Trouble Shooting 9

UNI FLAME AUTOLIFT

UNIMIG pursue a policy of continuous research and development, and therefore

reserve the right to change the specifications, or design, without prior notice. *1 year warranty power source.

YEARS Warranty*

•Do not switch the function modes while the machine is operating.

Switching of the function modes during welding can damage the machine.

Damage caused in this manner will not be covered under warranty.

•Disconnect the electrode-holder cable from the machine before switching on the

machine, to avoid arcing should the electrode be in contact with the work piece.

•A safety switch is necessary to prevent the equipment from electric leakage.

•Welding tools and accessories should be of high quality and in good working order.

•Operators should be trained and or qualiﬁed. Electric shock: It can kill.

•Connect the primary input cable according to Australian standard regulation.

•Avoid all contact with live electrical parts of the welding circuit, electrodes and wires with

bare hands. The operator must wear dry welding gloves while he/she performs the

welding task.

•The operator should keep the work piece insulated from

himself/herself. Smoke and gas generated whilst welding

or cutting can be harmful to people’s health.

•Avoid breathing the smoke and gas generated whilst

welding or cutting. Keep the working area well ventilated.

•Arc rays are harmful to people’s eyes and skin.Always

wear a welding helmet and suitable protective

clothing including welding gloves whilst the welding

operation is performed.

•Measures should be taken to protect people in or near

the surrounding working area, from all hazards

associated with welding.

Fire hazard

•The welding sparks may cause ﬁre, therfore remove

ﬂammable material away from the working area.

•Have a ﬁre extinguisher nearby, and have a trained

person ready to use it.

Noise: possibly harmful to people’s hearing.

•Noise is generated while welding/cutting, wear approved

hearing protection when noise levels are high.

Machine fault:

•Consult this instruction manual.

•Contact your local dealer or supplier for further advice.

SAFETY

Welding and cutting equipment can be dangerous to both the operator and people in or near the

surrounding working area, if the equipment is not correctly operated. Equipment must only be

used under the strict and comprehensive observance of all relevant safety regulations. Please

read and understand this instruction manual carefully before the installation and use/operation

of this equipment.

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*** CAUTION ***

Do not heat, cut or weld tanks, drums or containers

until the proper steps have been taken to insure that

such procedures will not cause ﬂammable or toxic

vapours from substance inside. These can cause

an explosion even though the vessel has been

“cleaned”.Vent hollow castings or containers before

heating, cutting or welding. They may explode.

UNI FLAME AUTOLIFT

GENERAL DESCRIPTION & SAFEGUARDS

OUTLINE

1-1 ADVANTAGE OF HIT-8SS CARRIAGE

1) Simple operation, easy setup, light weight and small size combine to make

the HIT8SS a must have for the productivity conscious operator.

2) Precise carriage movement with four wheel drive, ensures consistant weld

quality and appearance. Carriage can be operated in both directions

(forward and reverse.)

3) Automatic operation, Welding machine and carriage operation can be

wired for simultaneous operation, i.e press down the start button, welding

starts automatically, and carriage starts automatically

4) Carriage movement (Forward or Reverse) can be operated without

operation of the welding machine.

5) Increased productivity, One operator can operate numerous sets of

carriages at the same time, minimizing operator fatigue and injury.

6) Can be used in multiple welding applications, See Page 6

7) Use for welding large diameter pipe, the minimum diameter that can be

welded is 800 mm.

8) Machine supplied with quality aluminium case for protection and easy

transportation.

Rotating Motions

Rotating motion can be dangerous -- even smooth,

slowly rotating shafts can grip clothing, and force an

arm or hand into a dangerous position. Collars, gears,

clutches, ﬂywheels, shaft ends, and horizontal or vertical

shafting are some examples of common mechanisms

that may be hazardous. The danger increases when

projections such as set screws, bolts, nicks, abrasions,

and projecting keys are exposed on rotating parts.

UNI FLAME AUTOLIFT

SPECIFICATION

Model HIT-8SS

Input Voltage() AC 220-DC 24

Speed (mm/min) 0-900

Net Weight (kg) 8

Power (W) 22

Attraction force (kg) 25

Torch adjustment range up/down, left/right 50 mm

Torch angle adjustment 360

Dimension (mm) 215×275×250

STANDARD PACKAGE

Item No. Description Quan.

1. HIT-8SS carriage (with control box) 1set

2. Safe DC 24V Power source (AC220V to DC24V) 1pc

3. Input cord x 3m 1pc

4. Inter-connection cord x 20m 1pc

5. Triggering cable x 5m 1pc

6. Manual 1pc

7. 2862 Guiding wheel 2 pcs/set

8. Torch position adjuster 0520 left 1pc

9. Torch holder 1056 1pc

UNI FLAME AUTOLIFT

APPLICATION EXAMPLE CHARTS

(1) Carriage runs in vertical position, allowing both sides to be welded.

(2) H beam welding, carriage runs in vertical position, single torch.

(3) U structure welding, carriage runs in vertical position, single sided welding.

(4) Round seam welding vertical running, Min radius 800mm.

(5) Flat lap joint for thick plate.

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UNI FLAME AUTOLIFT

SETUP CONNECTION AND WELDING OPERATION

1. PREPARATION FOR WELDING

A. Power supply for welder and carriage.

B. MIG Welder / Wire feeder - Wired for automatic operation with HIT8SS.

C. Control power supply AC 220V.

D. HIT-8SS Auto-carriage.

E. Gas.

2. CONNECTION PROCEDURE

A. Supply AC 220V power to the main power box.

B. Connect the DC 24V from the power box to HIT-8SS carriage (ref. Chart 2).

C. Connect the welder’s torch switch line to the HIT-8SS carriage.

D. Adjust the parameters of the MIG welder, including the welding voltage /

current, and ﬁt the MIG welding torch and adjust the angle of torch.

E. Ensure that path of carriage is clear of dirt and debris.

3. WELDING OPERATION AUTOMATIC

A. Ensure power source of HIT-8SS has been correctly connected and that

trigger connection to MIG Welder is connected for automatic operation

B. Select the carriage running direction switch, N4: FORWARD / REV.

C. Select the carriage operation method, N5: RUN

D. Adjust HIT-8SS carriage running speed, Adjusting knob R1: SPEED.

E. Select the carriage operation method, N5: to AUTO

F. Push the switch selector to the “WELD” position S1, welding and carriage

operation will automatically occur : Push the switch selector to the “OFF”

position S1, the welding arc ceases and the carriage stops movement.

4. WELDING OPERATION MANUAL

A. Ensure power source of HIT-8SS has been correctly connected for manual

welding operation, by selecting four tack trigger or trigger latch operation

on the power source.

B. Select the carriage running direction switch, N4: FORWARD / REV.

C. Select the carriage operation method, N5: RUN

D. Adjust HIT-8SS carriage running speed, Adjusting knob R1: SPEED.

E. Push the trigger switch on the torch, and welding will commence.

F. Push the trigger switch once, the welding arc ceases.

G. Push the switch selector S1 to the “OFF” position, the welding carriage

stops movement.

CARRIAGE PANEL OF OPERATION

R1: Carriage running speed adjustment knob

S1: Weld / OFF selection switch

N4: Carriage forward / reverse running direction selection switch

N5: Carriage RUN/ OFF/ AUTO selection switch

L1: Power lamp

N1: 2 pins male socket, use for torch trigger

N2: 3 pins male socket, use for DC 24V input power

AC220V POWER

BOX HIT-8SS

CARRIAGE

DC24V

CHART 2

UNI FLAME AUTOLIFT

WELDING GUNS OF AUSTRALIA Pty Ltd

WWW.UNIMIG.COM.AU

Disclaimer:

While the information is provided in good faith, Welding Guns Of Australia does not warrant the accuracy of information

provided nor assume any legal responsibility for it or for any damage which may result from reliance on or use of it or from any

negligence of Welding Guns Of Australia or other person/s with respect to it.

For further information please call Welding Guns of Australia Pty Ltd.

112 Christina Rd, Villawood NSW 2163 - PO Box 3033 Lansvale NSW 2166

MAINTENANCE

TROUBLESHOOTING

Caution:

Only qualiﬁed technicians are authorized to undertake the repair of this welding equip-

ment. For your safety and to avoid Electrical Shock, please observe all safety notes

and precautions detailed in this manual.

UNIMIG pursue a policy of continuous research and development, and therefore

reserve the right to change the specifications, or design, without prior notice. *1 year warranty power source.

WARRANTY

• 1 Years from date of purchase.

• Welding Guns of Australia Pty Ltd warranties all goods as specified by the

manufacturer of those goods. This Warranty does not cover freight or goods that have

been interfered with. All goods in question must be repaired by an authorised repair agent

as appointed by this company. Warranty does not cover abuse, mis-use, accident, theft,

general wear and tear. New product will not be supplied until

Welding Guns of Australia Pty Ltd has inspected product returned for warranty

and agree’s to replace product. Product will only be replaced if repair is impossible.

If in doubt please ring.

WARNING:

Exposure to extremely dusty, damp, or corrosive air is damaging to the welding

machine. In order to prevent any possible failure or fault of this welding

equipment, clean the dust at regular intervals with clean and dry compressed air

of required pressure.

Please note that: lack of maintenance can result in the cancellation of the

guarantee; the guarantee of this welding equipment will be void if the machine

has been modiﬁed, attempt to take apart the machine or open the factory-made

sealing of the machine without the consent of an authorized representative of the

manufacturer.

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