U.S. Range "REGAL" SERIES Manual de usuario

Part # 1382699 (02/26/08) Page 1

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been

improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation

instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.

The information contained herein, (including design and parts specifications), may be superseded and is subject

to change without notice.

GARLAND COMMERCIAL INDUSTRIES

185 East South Street

Freeland, Pennsylvania 18224

Phone: (570) 636-1000

Fax: (570) 636-3903

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4

CANADA

Phone: 905-624-0260

Fax: 905-624-5669

Enodis UK LTD.

Swalloweld Way, Hayes, Middlesex UB3 1DQ ENGLAND

Telephone: 081-561-0433

Fax: 081-848-0041

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE

CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

PLEASE READ ALL SECTIONS OF THIS MANUAL

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS

COMMERCIAL COOKING EQUIPMENT AND

MUST BE INSTALLED BY PROFESSIONAL

PERSONNEL AS SPECIFIED.

IN THE COMMONWEALTH OF MASSACHUSETTS

THIS PRODUCT MUST BE INSTALLED BY A

LICENSED PLUMBER OR GAS FITTER. APPROVAL

NUMBER: G-1-07-05-28

For Your Safety:

Post in a prominent location, instructions to be

followed in the event the user smells gas. This

information shall be obtained by consulting

your local gas supplier.

INSTALLATION AND

OPERATION MANUAL

“REGAL” SERIES

STOCK POT STOVES

Part # 1382699 (02/26/08)Page 2

IMPORTANT INFORMATION

WARNING:

This product contains chemicals known to the state of California to cause cancer and/or birth defects

or other reproductive harm. Installation and servicing of this product could expose you to airborne

particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers

is known to the state of California to cause cancer. Operation of this product could expose you to

carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of

California to cause birth defects or other reproductive harm.

Keep appliance area free and clear of combustibles.

Part # 1382699 (02/26/08) Page 3

TABLE OF CONTENTS

IMPORTANTINFORMATION..........................................2

INTRODUCTION.....................................................4

Uncrating........................................................................4

RatingPlate......................................................................4

INSTALLATION......................................................4

Clearances.......................................................................4

PositioningandSetup............................................................4

AirSupplyandVentilation........................................................4

GasSupply ......................................................................5

StatutoryRegulations............................................................5

ManualShut-OValve ...........................................................5

PressureRegulator...............................................................5

RigidConnections ...............................................................5

FlexibleCouplings&Connectors..................................................6

ManualPilotValve ...............................................................6

TestingandAdjustments.........................................................6

INITIALOPERATION.................................................7

InitialPilotLight .................................................................7

FinalPreparation.................................................................7

CLEANINGANDMAINTENANCE......................................7

GeneralCleaning ................................................................7

Daily ............................................................................7

Periodic.........................................................................7

Cleaning Stainless Steel ..........................................................8

SERVICEANDPARTS ................................................8

Part # 1382699 (02/26/08)Page 4

INSTALLATION

INTRODUCTION

U.S. Range manufactures the “Regal”Stock Pot

(SP 1844 & SP-1845) in one size only, roughly 18”square. This

is a single-grate unit, re by a pair of nested ring burners,

which product 45,000 BTU/hr.

All units are shipped completely assembled, with the

pressure regulator and adjustable legs packed on the

drip pan. The burners are tied to their hangers to prevent

vibration damage. All units are inspected at the factory prior

to shipment.

Like any other ne, precision built piece of equipment, it

should be given regular care and maintenance. Periodic

inspections by your dealer or a qualied service agency are

recommended.

Uncrating

After uncrating, immediately check the equipment for visible

signs of shipping damage.

If such damage has occurred, do not refuse shipment, but

contact the shipper and le the appropriate freight claims.

Rating Plate

The rating plate is attached to the inside of stock pot’s body

side and is accessible after removing the burner knobs and

valve cover.

When corresponding with the factory or your local

authorized factory service center regarding service problems

or replacement parts, be sure to refer to the particular unit

by the correct model number (including the prex and sux

letters and numbers) and the warranty serial number. The

rating plate axed to the unit contains this information.

Other information on this plate is the BTU/hr input to the

burners, outlet gas pressure in inches WC, and whether

oriced for natural or propane gas.

WARNING All U.S. Range Stock Pot Stoves must be

connected only to the type of gas identied on the rating

plate! Installation must be in accordance with ANSI 283.11

(latest edition) of the American national Standards Institute,

Inc.

Clearances

The appliance area must be kept free and clear of all

combustibles.

These units are design-certied for the following

installations:

1. Intended for other than household use.

2. For use in non combustible locations only.

3. Adjacent to combustible and non-combustible walls with

the following minimum clearances:

Type of Construction

Minimum Clearance

Combustible Non-Combustible

Rear 6” (152mm) Rear 6” (152mm)

Sides 6” (152mm) Sides 6” (152mm)

Positioning and Setup

The stock pot should be placed on a solid, level surface with

ample space to combustible surfaces, as dened under

“CLEARANCES.”

There is no mechanical installation required beyond leveling.

Place a carpenter’s spirit level left-to-right on the landing

ledge and also front-to-back on the center nger of the top

grate. Level to the high corner with the screw adjustment

build into the foot of each leg.

Air Supply and Ventilation

The area around the appliance must be kept clear to avoid

any obstruction to the ow of combustion and ventilation

air, as well as, for ease of maintenance and service.

Part # 1382699 (02/26/08) Page 5

INSTALLATION Continued

Means must be provided for any commercial, heavy-duty

cooking appliance to exhaust combustion waste products to

the outside of the building. Usual practice is to place the unit

under an exhaust hood; the minimum should be an exhaust

fan mounted above the unit Filters and drip troughs should

be part of any industrial hood, but consult local codes before

construction and installing a hood.

Strong exhaust fans in this hood or in the overall air

conditioning system can produce a slight vacuum in the

room and/or cause air drafts, either of which can interfere

with pilot or burner performance and be hard to diagnose.

Air movement should be checked during installation; if

pilot/burner outage problems persist, make-up air openings

or baes may have to be provided in the room.

Gas Supply

1. Installation of the equipment should be made by a

licensed plumber.

2. A gas shut-o valve must be installed in the gas supply

line ahead or the appliance for safety and for ease of

future service.

3. A gas pressure regulator must be installed at the

appliance prior to connecting the equipment to the gas

line. Failure to install a regulator will void the equipment

warranty.

NOTE: The gas supply (service) line must be the same size or

greater than the inlet line of the appliance. U.S. Range Stock

Pots use a 3/4”NPT inlet. Sealant on all pipe joints must be

resistive to LP gas.

Statutory Regulations

Safe and satisfactory operation of your equipment depends,

to a great extent, on its proper installation. Installation must

conform to local codes or, in the absence of local codes with

the National Fuel code, ANSI Z223.1, Natural Gas Installation

Code, CAN/CGA-B149.1, or the Propane Installation Code,

CAN/CGA-B149.2, as applicable, including:

1. The appliance and its individual shuto valve must be

disconnected from the gas supply piping system during

any pressure testing of that system at test pressures in

excess of 1/2 psi (3.45 kPa).

2. The appliance must be isolated from the gas supply

piping system by closing its individual manual shuto

valve during any pressure testing of the gas supply

piping system at test pressures equal to or less than 1/2

psi (3.45 kPa)

Manual Shut-O Valve

This installer-supplied valve must be installed in the gas

service line ahead of the appliance and regulator in the gas

stream and in a position where it can be reached quickly in

the event of an emergency.

Pressure Regulator

All heavy-duty, commercial cooking equipment must have

a pressure regulator in the incoming service line for safe and

ecient operation, since service pressure may uctuate with

local demand. The manual shut-o valve is normally supplied

by the installer, but pressure regulators are shipped from U.S.

Range with every stock pot.

Regulators are pre-set at the factory for 5”WC (natural gas)

or 10”WC (propane) according to the customer’s ordering

instructions.

Prior to connecting the regulator, check the incoming line

pressure, as these regulators can withstand a maximum

pressure of 1/2 psi (14”WC). If the Line pressure is beyond

this limit, a step-down regulator will be required. Double-

check the arrow forged onto the bottom of the regulator

body which shows gas ow directions; it should point

downstream to the appliance. The red air-vent cap is part of

the regulator and should not be removed unless local codes

require external venting.

Regulators can be adjusted in the eld, but it is

recommended that they not be tampered with unless that

part is known to be out of adjustment or serious pressure

uctuations are found to exist and can be solved no other

way. Any adjustments to regulators must be made by

qualied service personnel with proper test equipment.

WARNING Failure to install a pressure regulator will void

the equipment warranty!

Rigid Connections

Double-check any installer-supplied intake pipes visually

and clear any dirt particles, threading chips, or other foreign

matter before installing in a service line. Those particles will

clog orices when gas pressure is applied.

WARNING All connections must be sealed with a joint

compound suitable for LP gas, and all connections must be

tested with a soapy solution before lighting any pilots!

Part # 1382699 (02/26/08)Page 6

Flexible Couplings & Connectors.

If the unit is to be installed with exible couplings and/or

quick-disconnect ttings, for an appliance equipped with

casters, the installation shall be made with a connector that

complies withthe Standard for Connectors for Movable Gas

Appliances, ANSI Z21.69 /CSA 6.16, and a quick-disconnect

device that complies with the Standard for Quick-Disconnect

Devices for Use With Gas Fuel, ANSI Z21.41 / CSA 6.9, and

adequate means must be provided to limit the movement

of the appliance without depending on the connector and

the quick-disconnect device or its associated piping to limit

the appliance movement and the location(s) where the

restraining means may be attached to the appliance shall be

specied.

Further, if the unit is to be installed on a non-combustible

surface that is equipped with casters, means must be

provided to limit the movement of the unit on this surface.

INSTALLATION Continued

Manual Pilot Valve

Both burners of the ring burner pair are lighted from one

constant-burning pilot. These should be manually lighted

immediately after the gas is turned on and the system is

checked for leaks. An adjustment screw for each pilot is

located on the gas manifold and can be accessed through

openings in the valve panel between the valve knobs.

Testing and Adjustments

Check all gas connections for leaks using a soapy solution

before lighting any pilots. DO NOT USE OPEN FLAME

TO CHECK FOR LEAKS! Putting open ame beside a new

connection is not only dangerous, but will often miss small

leaks that a soapy solution would nd.

All U.S. Range appliances are adjusted and tested before

leaving the factory, eectively matching them to sea

level conditions. Adjustments and calibrations to assure

proper operation may be necessary on installation to meet

local conditions, low gas pressure, dierences in altitude;

variations in gas characteristics, to correct possible problems

caused by rough handling or vibration during shipment, and

are to be performed only by qualied service personnel.

These adjustments are the responsibility of the customer,

installer and/or dealer and are not covered by the U.S. Range

warranty.

Part # 1382699 (02/26/08) Page 7

INITIAL OPERATION

Initial Pilot Light

Initial pilot light is in the following sequence:

1. Turn the manual shut-o valve on the incoming service

line“OFF”.

2. Turn all burner valves “OFF”.

3. Close all pilot adjusting screws (clockwise turn all the

way in).

4. Wait for any accumulated gas to disperse.

5. Open the manual shut-o valve.

6. Apply a lighted match or taper to a pilot burner and open

that pilot’s adjustment screw gradually until the pilot

lights.

7. Adjust the pilot ame for the desired characteristics.

8. Turn “ON”that main burner and watch to make sure it

lights from the pilot, then turn the burner“OFF”.

9. Repeat steps 6 through 8 to light all remaining pilots.

If only one pilot has gone out, it is not necessary to follow

the entire procedure outlined above. Merely apply a lighted

match or taper to the pilot until it lights, then adjust the pilot

valve. If the pilot will not light, close the adjustment valve

completely, do not use that burner, and call for service.

NOTE: It may be necessary to re-light the pilots several

times until the new lines are purged of any trapped air and

constant gas ow is attained.

Final Preparation

New units are wiped clean with solvent at the factory to

remove any visible signs of dirt, oil, grease, etc., remaining

from the manufacturing process. They should be washed

with hot, soapy water to remove any solvent or oil residue or

installation dust or debris before using for food preparation.

CLEANING AND MAINTENANCE

WARNING If gas odors are detected, the gas supply must

be turned“OFF’at the main shut-o valve and the local

gas company or authorized service agency contacted for

service.

General Cleaning

Any piece of equipment works better and lasts longer when

maintained properly and kept clean. Cooking equipment is

no exception. Your U.S. Range stock pot must be kept clean

during the working day and thoroughly cleaned at the end

of each day.

Daily

Check the drip pan frequently. Wipe up spills as they occur,

and drain the pan as necessary during the day.

At the end of each day, remove the burners and wash in hot,

soapy water, then re-assemble. Remove the outer burner rst

by lifting slightly to clear the inner burner, sliding to the rear

to clear the burner valve orice, then lifting out. Remove the

inner burner in the same matter.

Remove the drip pan and wash thoroughly.

Clean the counter surface under and around the Stock pot

Periodic

Your U.S. Range stock pot should be checked and adjusted

periodically by qualied service personnel as part of a regular

kitchen maintenance program.

Part # 1382699 (02/26/08)Page 8

SERVICE AND PARTS

Installation, maintenance and repairs should be performed

by your local authorized U.S. Range service agency listed in

your information manual pamphlet.

Cleaning Stainless Steel

All stainless steel body parts should be wiped regularly with

hot, soapy water during the day, and with a liquid cleaner

designed for this material at the end of each day. Do not

use steel wool, abrasive cloths, cleansers, or powders! If it

is necessary to scrape stainless steel to remove encrusted

materials, soak the encrusted area with wet cloths to loosen

the material, then use a wood or nylon scraper. Do not use

a metal knife, spatula, or any other metal tools to scrape

stainless steel. Scratches are almost impossible to remove.

CLEANING AND MAINTENANCE Continued

Pièce nº 1382699 (02/26/08)Page 8

NETTOYAGE ET ENTRETIEN

AVERTISSEMENT : Si l’on détecte une odeur de gaz,

l’alimentation en gaz doit être coupée au robinet d’arrêt

principal et l’on doit contacter la compagne locale de gaz

ou un service de réparation autorisé.

Nettoyage Général

Tout équipement fonctionne mieux et dure plus longtemps

s’il est correctement entretenu et maintenu propre.

L’équipement de cuisson ne fait pas exception. Votre

cuisinière à marmites U.S. Range doit être maintenue propre

durant la journée de travail et être nettoyée à fond à la n de

chaque jour.

Quotidien

Essuyer les déversements dès qu’ils se produisent et vider

la lèchefrite si nécessaire durant la journée, mais au moins

une fois (à la n de la journée). La laver dans de l’eau chaude

savonneuse.

À la n de chaque journée, retirer les brûleurs, les laver dans

de l’eau chaude savonneuse et les remonter. Retirer d’abord

le brûleur extérieur en le soulevant légèrement pour dégager

le brûleur intérieur, en le faisant glisser vers l’arrière pour

dégager l’orice du robinet du brûleur et en le soulevant

ensuite. Retirer le brûleur intérieur de la même façon.

Retirez la cuvette de propreté et lavez-la à fond.

Nettoyer la surface de comptoir sous et autour de la plaque

chauante.

Périodique

Votre cuisinière à marmites U.S. Range devra être vériée et

réglée périodiquement par du personnel d’entretien qualié

dans le cadre d’un programme d’entretien régulier de la

cuisine.

Nettoyage De L’acier Inoxydable

Toutes les pièces en acier inoxydable devront être lavées

régulièrement avec de l’eau chaude savonneuse pendant la

journée et avec un produit de nettoyage liquide spécial à la

n de chaque journée. N’utilisez pas de laine d’acier, de tissus

abrasifs ni de poudres de nettoyage! S’il est nécessaire de

gratter l’acier inoxydable pour retirer des produits incrustés,

trempez le produit incrusté avec un chion mouillé pour le

décoller et utilisez ensuite un grattoir en bois ou en nylon.

N’utilisez pas de couteau ni de spatule en métal ni aucun

autre outil métallique pour gratter l’acier ixodydable. Les

rayures sont presque impossibles à retirer.

PIÈCES ET RÉPARATIONS

L’installation, l’entretien et les réparations doivent être faits

par l’agence de service locale autorisée U.S. Range, gurant

sur la liste du manuel.

Pièce nº 1382699 (002/26/08) Page 7

UTILISATION INITIALE

Allumage Initial Des Veilleuses

Procédez à l’allumage des veilleuses dans l’ordre suivant :

1. Fermez le robinet d’arrêt manuel sur la conduite

d’alimentation en gaz.

2. Fermez tous les robinets de brûleurs.

3. Fermez toutes les vis de réglage des veilleuses (en les

vissant complètement à droite).

4. Attendez que le gaz accumulé se disperse.

5. Ouvrez le robinet d’arrêt manuel.

6. Appliquez une allumette ou une mèche près d’une

veilleuse et ouvrez progressivement la vis de réglage de

cette veilleuse jusqu’à ce qu’elle s’allume.

7. Réglez la amme de la veilleuse pour obtenir les

caractéristiques souhaitées.

8. Ouvrez le robinet du brûleur principal et vériez qu’il

s’allume à partir de la veilleuse, puis fermez le robinet.

9. Répétez les étapes 6 à 8 pour les autres veilleuses.

Si une seule veilleuse s’est éteint, il est nécessaire de

suivre toute la procédure indiquée ci-dessus. Appliquez

simplement une allumette ou une mèche enammée près de

la veilleuse jusqu’à ce qu’elle s’allume, puis réglez la veilleuse.

Si la veilleuse ne s’allume pas, fermez complètement la

soupape de réglage, n’utilisez pas ce brûleur et appelez le

réparateur.

NOTA : Il peut être nécessaire de réallumer les veilleuses

plusieurs fois jusqu’à ce que les nouvelles conduites soient

purgées de toute trace d’air et qu’on obtienne une débit de

gaz constant.

Préparation Finale

Les appareils neufs sont nettoyés avec du solvant en usine

pour éliminer toute trace visible de saleté, d’huile, de graisse,

etc., restant du processus de fabrication. Ils devront donc

être lavés à l’eau chaude savonneuse pour retirer les résidus

d’huile et de solvant ou les débris avant de les utiliser pour la

cuisson d’aliments.

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