Tundra TUNSHPR30 Manual de usuario
30 TONNE
HYDRAULIC SHOP PRESS
USER MANUAL
TUNSHPR30
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Disclaimer:
The information in this document is to the best of our knowledge true and accurate, but all recommendations or suggestions are
made without guarantee. Since the conditions of use are beyond their control, Tundra Industrial ® disclaim any liability for loss or
damage suffered from the use of this data or suggestions. Furthermore, no liability is accepted if use of any product in accordance
with this data or suggestions infringes any patent. Tundra Industrial ® reserve the right to change product specifications and
warranty statements without further notification. All images are for illustration purposes only.
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1.1 Please read the following guidelines carefully before using this equipment. This equipment must be kept clean and kept in good
working order in order to ensure safe and effective operation. Inspect the equipment carefully before use and do not use if any
defects are identified. Contact your nearest Tundra Industrial Dealer for further information on repairs and replacement parts.
Only use Tundra Industrial approved replacement parts.
1.2 The maximum load for this equipment is 30 Tonnes. Do not exceed this rated capacity. Never apply excessive force to a
workpiece and always use the pressure gauge to accurately determine the applied load.
1.3 Use this press for the purpose for which it is intended. Do Not use it for any other purpose it is not designed to perform. Do not
modify or attempt to enhance the equipment in any way.
1.4 Keep children, unauthorized persons & animals away from the work area.
1.5 Remove any ill fitting clothing before use. (for example remove ties, watches, rings and other loose jewellery) long hair should
be tied up to prevent entanglement.
1.6 Wear approved impact safety goggles, full-face impact safety shield and heavy-duty work gloves when operating the press.
Ear defenders and non-slip / steel toe-capped footwear should be worn were applicable.
1.7 Keep proper balance and footing, do not overreach.
1.8 Only use this press on a surface that is stable, level, dry and not slippery, and capable of sustaining the load. Keep the surface
clean, tidy and free from unrelated materials and ensure that there is adequate lighting.
1.9 Inspect the press before each use. Do not use if bent, broken, cracked, leaking or otherwise damaged, any suspect parts are
noted or it has been subjected to a shock load.
1.10 Check to ensure that all applicable bolts and nuts are firmly tightened.
1.11 Ensure that workpiece is center-loaded and secure before use.
1.12 Keep hands and feet away from bed area at all times.
1.13 Do not use the shop press to compress spring or any other item that could disengage and cause a potential hazard. Never
stand directly in front of loaded press and never leave loaded press unattended.
1.14 Do not operate the press when you are tired or under the influence of alcohol, drugs or any intoxicating medication.
1.15 Do not allow untrained persons to operate the press.
1.16 Do not make any modifications to the press.
1.17 Do not use brake fluid or any other improper fluid and avoid mixing different types of oil when adding hydraulic oil. Only good
quality hydraulic jack oil can be used.
1.18 Do not expose the press to rain or any other kind of bad weather.
1.19 If the press needs repairing and/or there is any part that needs to be replaced, have it repaired by authorized technicians and
only use the replacement parts supplied by the manufacturer.
1. SAFETY GUIDELINES
WARNING:
No responsibility is accepted for incorrect use of this equipment. Incorrect use can result in damage to the equipment and
danger to the user. Warranty will be void in the event of incorrect use. Hydraulic products are only repaired by Tundra
Industrial authorised engineers. The warnings, cautions and instructions discussed in this instruction manual cannot cover
all possible conditions and situations that may occur. It must be understood by the operator that common sense and
caution are factors which cannot be built into this product, but must be supplied by the operator.
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2. SPECIFICATIONS
Model Number TUNSHPR30
Maximum Load: 30 Tonne
Ram Stroke: 152mm / 5.9"
Lateral Ram Travel: 200mm
Operating Range: 40 -1050mm
Rack / Working Width 535mm / 28.5"
Weight: 164kg
Assembled Dimensions: (L x W x H) 795 x 700 x 1801mm
3. DESCRIPTION
This industrial bench shop press is designed for automotive, engineering workshops and repair shops where pressing, bending,
straightening and forming is required. Features include:
• H-frame 30 Tonne hydraulic shop press
• Sliding ram mechanism with V-blocks
• Floor mounting type with industrial grade hydraulic system
• Fully-welded steel frame for maximum rigidity and strength
• Manual hand pump offers more control for delicate applications
4. ASSEMBLY
Use the parts list and exploded drawing included on the following pages as a reference to help you to assemble this equipment.
• Remove all components from the packaging and ensure that anything stowed within the main frame is removed before the
frame is raised to the vertical position.
• The base sections (feet) and supports must be attached before the frame is raised into the vertical position.
• Attach a base section (05) to both posts and lower cross member (07) using bolts (08), washers (02), lock washers (03) and
nuts (04).
• Attach two supports (06) diagonally to each of the post and base sections. Use bolts (01), washers (02), lock washers (03)
and nuts (04) at each end of the supports. (See inset Fig.2)
• Lifting from the upper cross members end, lift the press into an upright position.
• WARNING! - Ensure help is available and use slings and a suitable hoist or gantry to raise the press to an upright position.
• Insert the lower two bed frame pins (09) at the level required into the holes in each of the posts, ensuring that they are both
on the same level. With the help of an assistant insert the bed frame (11) into the press frame and rest it onto the pins. Attach
a circlip (10) to each end of each lower pin. Insert the two upper pins (09) through both the bed frame and the posts and attach
a circlip (10) to each end of each upper pin.
• Within the right hand end of the upper cross members is a platform to which the pump assembly (32) should be attached us-
ing three bolts (18) and three washers (02). (See inset Fig.4).
• Bolt the gauge fitting (22) to the upper cross member using a nut (24). Screw the pressure gauge (13) onto the fitting ensuring
you include the nylon sealing ring (23). Attached to the pump is a hydraulic hose which should be connected to the back of the
gauge. (See inset Fig.3).
• The sliding ram assembly is factory mounted to the upper cross members. The hydraulic hose (27) is already attached to the
ram. Connect the free end (A) to the union on the pump (also labelled 'A' on the diagram on the opposite page).
• Slide the two handles (28 & 17) into their respective sockets and retain in place with bolts (31).
• Place the two heel blocks (12) onto the bed frame (11)
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5. INSTALLATION
Securely attach the press to a flat, firm, level surface taking into account clearance for working pieces.
DANGER! The press is top heavy. If it requires moving after assembly or for relocation, use suitable slings around the top cross-
beam, or lift direct with a forklift with the forks located under the top crossbeam. DO NOT use a pallet truck.
Purge hydraulic system. Before operating the press, the hydraulic system may require purging in order to eliminate any air that
may have built up during transit. Open the release valve (33) by turning anti-clockwise and pump the handle (28) several times.
Close release valve. Should the system malfunction at any time, repeating this procedure may resolve the problem.
DANGER! This press is designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always
ensure the workpiece is secured on the table to ensure loads that flex will not suddenly “give” causing danger to the operator or
damage to the component.
6. BEFORE FIRST USE
Before first use of this product, purge away air from the hydraulic system: open the release valve by turning it counter-
clockwise.
Pump several full strokes to eliminate any air in the system.
Check all parts and conditions, if there is any part broken, stop using it and contact your supplier immediately.
7. OPERATING INSTRUCTIONS
WARNING! Ensure that you read, understand and apply the safety instructions and warnings before use.
Please refer to Fig.1 (page 5)
1. Position the work table at the required operating height by inserting the support pins into the appropriate holes in the main
frame.
2. Place the heel blocks (12) onto bed the frame (11), then place the workpiece onto the heel blocks and align beneath the ram as
required.
Note: Care must be taken to ensure a support block does not fall from the press work table. If necessary hold the configuration
in position with clamps.
3. Fully open the pump vent valve within the oil filler nut and leave open for normal operation. (See fig.5).
4. Close the release valve (33) by turning it clockwise until it is firmly closed.
5. Pump the handle (28) to quickly bring the ram into position on the workpiece.
6. Before applying any pressure to the workpiece, recheck the alignment with the ram and ensure that the workpiece and press
tools are supported in such a way that they cannot flex.
WARNING! DO NOT apply off-centre loads.
7. Use the pump handle (17) for smaller more controlled movements and applying load onto workpiece.
8. When work is done, stop pumping the handle. Slowly and carefully free load from workpiece by turning the release valve (33)
anti-clockwise in small increments.
Note: Always keep the piston retracted after use to avoid ram corrosion. 4.2.8
9. Once ram has fully retracted, remove workpiece from work table.
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8. MAINTENANCE
• Clean the outside of the press with dry, clean and soft cloth and periodically lubricate the joints and all moving
parts with a light oil as needed.
• When not in use, store the press in a dry location with ram and piston fully retracted.
• When press efciency drops, bleed the hydraulic system to eliminate any air in the system.
• Check the hydraulic oil: remove the oil ller screw (P06) on the pump, if it is not adequate, ll with high quality
hydraulic jack oil as necessary, then replace the oil ller nut, purge away air from the hydraulic system as
described previously.
(Fig.5)
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9. EXPLODED PARTS LIST & DIAGRAM (MAIN ASSEMBLY)
Part No. Description Qty Part No. Description Qty
1Frame 1 24 Bolt 1
2Base section 2 25 Lock Washer 1
3support 4 26 Washer 1
4Working table 1 27 Connecter 1
5circlip 8 28 Nut 1
6Bed Frame Pin 4 29 Screw 1
7Bolt 12 30 Gauge Fitting 1
8Washer 16 31 Nylon ring 1
9Lock Washer 12 32 Gauge 1
10 Nut 12 33 Hydraulic Hose 1
11 Bolt 4 34 Pump Assy 1
12 Spring 4 35 Handle 3
1Nut 8 31 Setting plate 1
13 Link Rod 2 36 Grip 1
14 R Pin 4 37 Screw 8
15 Plastic Rod 4 38 Spring 8
16 Ram 1 39 Ball 8
17 Screw 440 Block Rod 8
18 Ram Assy Plate 1 41 Heel Block 2
19 Bolt 4
20 Screw 4
21 Oil Hose 1
22 O ring 4
23 Connecter 2
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10. EXPLODED PARTS LIST & DIAGRAM (PUMP)
Part No. Description Qty Part No. Description Qty Part No. Description Qny
P1 Screw 1P14 Ball 1 P28 O Ring 1
P2 Pump 1 P15 Ball Set 1 P29 Seal Ring 1
P3 Ball 4 P16 Spring 1 P30 Small Piston 1
P4 Spring 2 P17 Washer 1 P31 Circlip 1
P5 Copper Washer 4 P18 Ball Set 1 P32 Big Piston 1
P6 Screw 4P19 Release Valve 1 P33 Pin 2
P7 Ball 2 P20 U Circlip 1 P34 Pin 3
P8 Ball Set 1 P21 Lock Washer 1 P35 Handle Bracket 1
P9 Spring 1 P22 Screw 1P36 Connector 1
P10 Screw 2P23 Spring 2 P37 O Ring 1
P11 O Ring 2 P24 O Ring 1 14 R Pin 1
P12 Seal Screw 2 P25 Copper Washer 1 23 Connector 1
P13 Plastic Cap 2 P26 Piston Set 1 31 Nylon Ring 1
P14 Ball 1 P27 O Ring 1
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