Troy-Bilt 680 Series Guía de configuración

TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

Printed In USA

Il l u s t r a t e d Pa r t s Ma n u a l

Large Frame Tiller — 680 Series

Form No. 769-03846

(January 28, 2008)

680 Series Drive Lever & Yoke Assembly

11 2

Ref. Part Number Description

1. GW-2595 Forward/Reverse Lever

2. 1908156 Clutch Pawl Spring

3. 710-0805 Hex Bolt, ⁄-18 x 1-⁄”

4. GW-2447 Bushing, ⁄”

5. 117754 8 External Tooth Lockwasher, ⁄”

6. 712-3010 Hex Nut, ⁄”-18

7. 686-04006 Roller Assembly

8. GW-2165-1 Yoke (Left)

9. GW-2165-2 Yoke (Right)

10. GW-2164 Yoke Pivot Link, 6-⁄”

11. 710-0514 Hex Bolt, ⁄-16 x 1”

12. 736-0169 Spring Lockwasher, ⁄”

13. 736-3050 Flat Washer, ⁄”

14. 712-3017 Hex Nut, ⁄”-16

15. GW-1113 -1 Bushing Spacer, ⁄”

16. GW-2595 Knob

680 Series Handle

Handlebar Engine Base

Ref. Part Number Description

1. GW-9548 Hex Bolt, ⁄-13 x 3-⁄”

2. GW-9119 Handlebar Height Adjustment Knob

3. GW-9120 Retaining Ring

4. GW-2657 Handlebar Height Adjustment Stud

5. 118 6233 Hex Nut, ⁄”-13

6. GW-1021-1 Handlebar Hgt, Adj. Clamp (LT)

7. GW-2542-1 Handlebar Hgt. Adj. Ratchet (LT)

8. GW-2542-2 Handlebar Hgt. Adj. Ratchet (RT)

9. 1901784 Handlebar Hgt. Adj. Clamp (RT)

10. GW-2534A Handlebar Mounting Base

11. 649-04020 Handlebars

12. 720-04083 Handlebars Grip

13. 1918111 Curved Head Bolt, ⁄-20 x 2”

14. 118638 9 Hex Nut, ⁄”-20

15. 1909286 Throttle Control & Cable, 66”

Ref. Part Number Description

16. 725- 0157 Plastic Tie

17. GW-9219 Wire Harness Retainer Plug

18. 725-04367 Handlebar Wire Harness Assembly

19. GW-2563 Switch Assembly

20. 710-0779A Pan Head Screw, #10-16 x ⁄”

21. GW-9733 Phillips Head Screw, 10-32 x ⁄”

22. 786-04003 Operator Presence Control Lever

23. GW-9199 Pivot Pin

24. GW-9514 Retaining Ring

25. GW-9387 Return Spring

26. 712-3010 Hex Nut, ⁄-18

27. 736 - 0119 Washer, ⁄

28. 710-0805 Cap Screw, ⁄-18 x 1.5

29. 1901835 Plug Cap

680 Series Depth Regulator & Tine Shield

14 17

Ref. Part Number Description

1. 710-3005 Hex Bolt, ⁄-16 x 1-⁄”

2. GW-1113-1 Bushing, ⁄”

3. 710-04049 Hex Flange Bolt, ⁄-18 x ⁄”

4. 712- 04065 Hex Nut, ⁄”-16

5. GW-20795 Depth Regulator

6. GW-9120 Retaining Ring

7. GW-9119 Depth Regulator Knob

8. GW-2121 Depth Regulator Bar Drag

9. 710-0599 Thread-forming Screw, ⁄-20 x ⁄”

Ref. Part Number Description

10. 710-04043 Hex Flange Bolt, ⁄-18 x ⁄”

11. GW-9929 Flat Washer, ⁄”

12. 1904563 Hood

13. GW-2525 Bracket

14. 715- 04034 Roll Pin (Spirol), ⁄” x 1”

15. 750-04556 Split Spacer

16. 732-04320 Spring

17. 710-0597 Hex Bolt, ⁄-20 x 1”

18. 712-04064 Locknut, ⁄”-20

660 Series Drive System

Ref. Part Number Description

1. 686-04068 Tine Holder

2. 710-3096 Hex Bolt, ⁄-16 x 2"

3. 712-3000 Hex Locknut, ⁄"-16

4. 742- 04118 Bolo Tine Left

5. 742- 04119 Bolo Tine Right

6. 710-3005 Hex Bolt, ⁄-16 x 1"

680 Series Drive System

2324

31 30

680 Series Drive System

Ref. Part Number Description

1. GW-9362 Spring Pin, ⁄"

2. 736-0326 Flat Washer, .510 x 1.0 x .125

3. GW-9934 Shoulder Washer, ⁄"

4. GW-9932 Disc Spring Washer

5. GW-2178 Wheel Speed Shift Lever

6. 1902240 Knob

7. GW-9317 Cotter Pin, ⁄" x 1"

8. GW-1033 Swivel

9. 736-0275 Flat Washer, ⁄"

10. 714-04048 Hair Pin Cotter

11. 712-0158 Hex Locknut, ⁄"-18

12. 710-0514 Hex Bolt, ⁄-16 x 1"

13. 736-0169 Spring Lockwasher, ⁄"

14. 736-3050 Flat Washer, ⁄"

15. GW-1113 -1 Spacer Bushing, ⁄"

16. GW-9120 Retaining Ring

17. GW-2102 Belt Adjustment, 3-⁄"

18. GW-2100 Belt Adjustment Rod

19. 712-3012 Hex Nut, ⁄-20

20. 710-0539 Hex Bolt, ⁄-24 x 1.75

Ref. Part Number Description

21. 756-0 4171 Reverse Disc

22. GW-9245 Forward Drive Belt

23. 619- 04124 Engine Power Take-o Pulley

24. 736 -04192 Flat Washer, .766 x 1.0 x .031*

—736-04187 Flat Washer, .766 x 1.0 x .062*

25. GW-9303 Engine Pulley Key, ⁄"x 2-⁄"

26. 710-0376 Hex Bolt, ⁄-18 x 1"

27. 712-3010 Hex Nut, ⁄-18

28. GW-1034 Engine Mounting Bar

29. GW-9147 Thread Protector Plug

30. 710-04458 Hex Bolt, ⁄-24 x 1-⁄"

31. 73 6 - 0119 Spring Lockwasher, ⁄"

32. 719-04222 Motor Mount

33. 736-3052 Flat Washer, .406 x 1.0 x .105

34. 710-0606 Hex Screw, ⁄-20 x 1-⁄"

35. 634-04231 Wheel Assembly, 16 x 4.6 x 8"

—634-04230 Rim Assembly

—734-0808 Tire, 16.2 x 4.6

36. 712-04064 Hex Flange Nut, ⁄-20

680 Series Power Transmission Assembly

16 4

77 6

35 36

38 39 41

68 69

40 39

33 30 34

24 23

26 27

42 41

29 28

44 58

Ref. Part Number Description

1. .118 629 9 Hex Bolt, #10-32 x ⁄"

2. GW-9463 Knob

3. GW-2124 Plate

4. 118 6349 Hex Flange Bolt, ⁄-16 x 1-⁄"

5. 118 6329 Hex Flange Bolt, ⁄-18 x ⁄"

6. 736-0275 Flat Washer, ⁄"

7. GW-9362 Spring Pin, ⁄"

8. 712-3012 Hex Nut, ⁄-20

—736-0326 Flat Washer, .510 x 1.0 x .125

9. GW-9934 Shoulder Washer, ⁄"

10. GW-9932 Disc Spring Washer

11. GW-2178 Wheel Speed Shift Lever

12. GW-2523 Power Unit Transmission Cover

13. GW-1123 Transmission Cover Gasket

14. 710-0376 Hex Bolt, ⁄-18 x 1"

15. 712-3010 Hex Nut, ⁄"-18

16. 1901439 Plunger Spring

17. GW-1035-1 Plunger

18. 1901440 Clip Ring

19. 712- 04065 Flange Lock Nut

20. 1902004 Hex Bolt, ⁄-16x1-⁄"

21. 786-04002 Tines/PTO Clutch Lever

22. 710-3013 Hex Bolt, ⁄-20 x ⁄"

23. 741-04008 Tines/PTO Clutch Bushing

24. GW-9516 External Retaining Ring

25. GW-2461 Tines/PTO Clutch Shaft

26. GW-9911 Hi-Collar Lockwasher, ⁄"

27. GW-9672 Socket Head Screw, ⁄-20 x ⁄"

28. 716-0101 External Retaining Ring

29. 1909139 Dog Clutch

30. GW-9301 Key, ⁄ x 1"

31. 1100004 Hex Bolt, ⁄-24 x ⁄"

32. GW-9944 Spring Washer, .827 x .331 x .098

33. GW-2107 Transmission Drive Pulley

34. GW-50027 Flat Washer, 1-⁄"

35. 710-04466 Flange Nut, ⁄-20 x .75

36. 718-04007 Front Bearing Cap

37. 721-04044 Oil Seal

38. 736-04305 Flat Washer, 1.175 x 1.5 x .062

—736-04306 Flat Washer, 1.175 x 1.5 x .005

—736-04307 Flat Washer, 1.175 x 1.5 x .03

—736-04308 Flat Washer, 1.175 x 1.5 x .01

39. 741-04299 Cup Bearing

40. GW-2655 Main Drive Shaft

Ref. Part Number Description

41. 721-04030 Oil Seal

42. 716- 04102 Retaining Ring

43. 715-0121 Roll Pin (Spirol), ⁄ x 2

44. 718-04006 Pinion Bearing

45. GW-9604 O-Ring

46. 736-04310 Flat Washer, 1.234 x 1.015 x .062

—GW-1132-1 Flat Washer, 1.234 x 1.015 x .033

—GW-1132-3 Flat Washer, 1.234 x 1.015 x .01

47. GW-9404 Pinion Shaft

48. GW-1126 Washer

49. GW-1222 Pinion Stem

50. GW-9502 External Retaining Ring

51. GW-2656 Worm Gear

52. GW-9300 Key, ⁄" x ⁄"

53. GW-1233 Fast Speed Pinion Gear

54. 721-04031 Oil Seal

55. 716-04104 External Retaining Ring

56. 736-04257 Flat Washer, 1.375 x 1.015 x .005

—736-04258 Flat Washer, 1.375 x 1.015 x .01

—736-04259 Flat Washer, 1.375 x 1.015 x .015

—736-04260 Flat Washer, 1.375 x 1.015 x .03

—736-04309 Flat Washer, 1.375 x 1.015 x .062

57. 741- 04300 Bushing, 1.25 x 1.005 x 1.5

58. 711- 0425 8 Wheel Shaft

59. 714-04014 Hi-Pro Key, .250 x 1.8125

60. GW-1223 Slow Speed Gear

61. GW-1232 Faste Gear Speed

62. GW-1237 Dog Clutch

63. GW -1112 Clutch Guide Pin, ⁄"

64. 1911372 Roll Pin, ⁄" x 1-⁄"

65. 619-04000 Wheel Speed Shifting Lever

66. 721-04034 Oil Seal

67. GW-1442 Wheel Speed Shifting Pin

68. 611- 04 0 03 Wheel Speed Shifting Shaft

69. GW-1441 Spring

70. GW-2109 Transmission Housing

71. GW-9359 Alignment Pin

72. 1100067 Hex Bolt, ⁄-13 x 2"

73. GW-9928 Disc Spring Washer

74. GW-2126 Post

75. 1105620 Pipe Plug, ⁄"

76. GW-9122 Plug–Red Plastic

77. GW-2149 Clutch Bracket

78. 741- 04298 Cone Bearing

680 Series Power Transmission Assembly

Ref. Part Number Description

1. 1915068 Self-Sealing Screw, ⁄"-20 x ⁄"*

2. GW-20873 Tiller Housing Cover

3. 711- 0 4 082 Tine Shaft

4. 741-3037 Ball Bearing

5. 1901976 Worm Gear

6. GW-1104 Woodru Key

7. 721-04035 Oil Seal

8. 716-0101 External Retaining Ring

9. 1909138 Dog Clutch

10. GW-9301 Key, ⁄" x 1"

11. GW-2127 Spring

12. 1915069 Self-Sealing Screw, ⁄"-20 x ⁄"

Ref. Part Number Description

13. G W-1115 Cap

14. 736-04305 Flat Washer, 1.75 x 1.5 x .062**

—736-04306 Flat Washer, 1.75 x 1.5 x .005**

—736-04307 Flat Washer, 1.75 x 1.5 x .03**

—736-04308 Flat Washer, 1.75 x 1.5 x .01**

15. 741-04299 Cup Bearing

16. GW-2653 Shaft

17. 721-04030 Oil Seal

18. 716-04102 Retaining Ring

19. 1901971 Attachment Housing

20. 1909157 Oil Dipstick

21. 741-04298 Cone Bearing

* — These screws have a special sealing design and cannot be

re-used. If removed, replace with new hardware.

15 16

15 21 14

220

** — Washers of multiple thickness are used as required to

obtain a thickness of .005" to .015" of allowable end-play in the

drive shaft.

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