Trox Technik PURELINE18 Manual de usuario
Product overview
7
10
11
1
2
6
5
4
1
8 9
3
Fig. 1: Schematic illustration of PL18-*-SF
1 Diffuser face, 1 slot or 2 slots
2 Adjustable air control element
3 Screw fixing
4 End plate
5 End angle
6 Neck
7 Plenum box
8 Suspension lug
9 Spigot
10 Lip seal
11 Damper unit for volume flow rate balancing
Optional equipment: 4, 5, 10, 11
Installation manual GB/en
Air terminal devices
Slot diffusers PURELINE18
TROX GmbH
Heinrich-Trox-Platz
47504 Neukirchen-Vluyn, Ger-
many
Germany
Phone: +49 (0) 2845 2020
Fax: +49 (0) 2845 202265
E-mail: [email protected]
http://www.troxtechnik.com
A00000079623, 01/2023, © 2021 TROX GmbH
Air terminal devices Slot diffusers PURELINE18 1
Important notes
Informationen zur Montageanleitung
Diese Anleitung ermöglicht den korrekten Einbau
sowie den sicheren und effizienten Umgang.
Das Personal muss diese Anleitung vor Beginn aller
Arbeiten sorgfältig durchgelesen und verstanden
haben. Grundvoraussetzung für sicheres Arbeiten
ist die Einhaltung aller angegebenen Sicherheit-
shinweise und Handlungsanweisungen in dieser
Anleitung.
Darüber hinaus gelten die örtlichen Unfallverhü-
tungsvorschriften und allgemeinen Sicherheitsbes-
timmungen für den Anwendungsbereich.
Other applicable documentation
In addition to these instructions, the following docu-
ments must be observed:
Product data sheets
Limitation of liability
The information in this manual has been compiled
with reference to the applicable standards and
guidelines, the state of the art, and our expertise
and experience of many years.
The manufacturer does not accept any liability for
damages resulting from:
Non-compliance with this manual
Incorrect use
Operation or handling by untrained individuals
Unauthorised modifications
The actual scope of delivery may differ from
the explanations and illustrations provided in this
manual for special versions, the use of additional
order options or as a result of recent technical
changes.
Safety
Correct use
Air terminal devices are used for the ventilation of
internal spaces in industrial and comfort areas. The
air terminal devices are connected to a supply air
or extract air system (by others), which is typically
connected to an air handling unit.
Air terminal devices supply cold or warm air to
rooms (within the stated supply air to room air tem-
perature differences).
Installation, operation and maintenance may have
to meet increased hygiene requirements for certain
areas of application.
Installation in humid rooms, areas with potentially
explosive atmospheres or rooms with dust-laden
or aggressive air has to be assessed beforehand
because it depends on the actual conditions on site.
Staff
Qualification
Specialist personnel
Specialist personnel are individuals who have suffi-
cient professional or technical training, knowledge
and actual experience to enable them to carry out
their assigned duties, understand any potential haz-
ards related to the work under consideration, and
recognise and avoid any risks involved.
Personal protective equipment
Personal protective equipment must be worn for
any work in order to reduce health or safety haz-
ards to the minimum.
The appropriate protective equipment for a job must
be worn for as long as the job takes.
Industrial safety helmet
Industrial safety helmets protect the head from
falling objects, suspended loads, and the effects of
striking the head against stationary objects.
Protective gloves
Important notes
Air terminal devices Slot diffusers PURELINE182
Protective gloves protect hands from friction, abra-
sions, punctures, deep cuts, and direct contact with
hot surfaces.
Safety shoes
Safety shoes protect the feet from crushing, falling
parts and prevent slipping on a slippery floor.
Repair and replacement parts
Only qualified personnel must repair the products,
and they have to use genuine replacement parts.
Transport and storage
Delivery check
Upon delivery, carefully remove the packaging and
check the unit for transport damage and complete-
ness. In case of any damage or an incomplete
shipment, contact the shipping company and your
supplier immediately. Put the product back into its
packaging after the delivery check to protect it from
dust and contamination.
Fixing and installation material
Fixing and installation material is not part of the
supply package (unless stated otherwise), but
has to be provided by others; it has to be suitable
for the installation situation.
Factory setting
The air control elements are factory set to a
certain position. Changing this factory setting
increases the commissioning time and cost. Be
careful when you unpack and install the air con-
trol blades on site so as not to accidentally
change their position.
Transport on site
CAUTION!
Danger of injury from sharp edges, sharp cor-
ners and thin sheet metal parts!
Sharp edges, sharp corners and thin sheet metal
parts may cause cuts or grazes.
– Be careful when carrying out any work.
–Wear protective gloves, safety shoes and a
hard hat.
Please note:
Be careful when unloading or moving the
product, and pay attention to the symbols and
information on the packaging.
If possible, take the product in its transport
packaging up to the installation location.
Use only lifting and transport gear designed for
the required load.
Always secure the load against tipping and
falling.
Do not move bulky items just by yourself. Get
help to prevent injuries and damage.
Storage
Please note:
Store the product only in its original packaging
Protect the product from the effects of weather
Protect the product from humidity, dust and
contamination
Storage temperature: -10 °C to 50 °C.
Relative humidity: 95% max., no condensation
Packaging
Properly dispose of packaging material.
Transport and storage
Air terminal devices Slot diffusers PURELINE18 3
Assembly
General information
Note for assembly:
For room heights up to 4 m (lower edge of
suspended ceiling)
Flush ceiling installation
Fix the product only to load-bearing structural
elements.
Load suspension systems only with the weight
of the product. Adjacent components and con-
necting ducts must be supported separately.
The air terminal devices must remain acces-
sible for cleaning even after installation.
Installation and sealing material which the
manufacturer provides is usually supplied in an
extra bag.
Protecting the product from contamina-
tion
Before you install the product, take suitable pre-
cautions to protect air distribution components
from contamination during installation (VDI 6022).
If this is not possible, at least cover the product
or take other precautions to protect it from con-
tamination. In this case you have to ensure that
the product cannot be started. Ensure that all
components are clean before you install them.
If necessary, clean them thoroughly. If you have
to interrupt the installation procedure, protect all
openings from the ingress of dust or moisture.
Installation in ceiling systems
Installation in T-bar ceilings
P + 7
P
Fig. 2: Slot diffuser with extended border
Length of installation opening with end angle:
L1 + 29 mm
Installation in continuous ceilings
P - 12
P
Fig. 3: Slot diffuser with extended border
Length of installation opening with end angle: L1 + 7 mm
Installation in panelled ceilings
M
M + 2
Fig. 4: Slot diffuser without extended border
Length of installation opening with end plate: L1 + 7 mm
Assembly
Air terminal devices Slot diffusers PURELINE184
Assembly of plenum box
Plenum box suspension
Personnel:
Specialist personnel
Protective equipment:
Industrial safety helmet
Protective gloves
Safety shoes
If possible, install the slot diffuser before fixing the
ceiling tiles; if this is not possible, remove the adja-
cent ceiling tiles.
Use only approved and adequately sized suspen-
sion systems (fixing material is not included in
the supply package). Take the weights into consid-
eration
Ä
Chapter 7.1 ‘Dimensions and weight’
on page 13.
In case of larger dimensions, it is best to either ask
someone to give you a hand or use a lift during
assembly.
4 ×
L₃
50
50
Fig. 5: Plenum box suspension
1. Fix any suspension elements, e.g., threaded
rods, to the ceiling.
2. Turn up the suspension lugs
3. Bend the suspension lugs once by approx.
90° when using threaded rods.
4. It is recommended to secure the threaded
rod from above and below with nuts.
5. Use all of the available suspension points on
the plenum box.
Duct connection
The plenum box has a spigot for duct connection.
Variants with a lip seal allow for a sufficiently tight
connection; additional sealing is not required.
Assembly
Air terminal devices Slot diffusers PURELINE18 5
Assembly of the diffuser face
Connection of the slot diffuser
①
Fig. 6: Assembly of slot diffusers
In the case of a continuous linear arrangement
of slot diffusers, alignment of the diffuser faces
is achieved by inserting the connectors supplied
(Fig. 6/1).
Fix the connectors (2 each per diffuser) into place
on one side, then connect the next diffuser face to
it.
Connection of the corner section CS
Fig. 7: Assembly of the corner section CS
The corner section is fixed into place by others.
The corner section is positioned on the diffuser face
with the enclosed connectors (2 pieces per corner
section). Fix the connectors into place on one side,
and then connect the next diffuser face to it.
Connection of the overflow rail CD and
non-active section BD
Fig. 8: Assembly of the overflow rail CD and
non-active section BD
The overflow rail and non-active section is fixed into
place by others. The included connectors (2 pieces
per diffuser face) are used to position and align
the overflow rail and non-active section. Have the
connectors fixed into place by others on one side,
and then connect the next diffuser face to it.
Assembly
Air terminal devices Slot diffusers PURELINE186
End plate EP
1,0 1.5
L₁
M
P
①
①
Fig. 9: EP end plate without and with extended
border
End angle EA
P
1,0 1.5
M
L₁
11
①
①
Fig. 10: EA end angle without and with extended
border
Single diffusers are factory fitted with end plates or
end angles. Two end pieces (1 pair) are required to
close off the front rail in the case of the continuous
linear arrangement. The end pieces must be fitted
by others. The end pieces or end angles have to
be fixed with the provided clamps. Ä (Fig. 9/1) and
(Fig. 10/1)
Assembly
Air terminal devices Slot diffusers PURELINE18 7
Diffuser fixing
Assembling the permanent diffuser face fixing
The diffuser faces of the PF variant are firmly connected to the plenum box and must not be dismantled
during installation. The slot diffuser must be installed before the suspended ceiling is made.
Assembling the detachable diffuser face fixing
The face of slot diffusers with detachable diffuser face fixing (variant SF or DS+DB) can be fixed to the
plenum box after the false ceiling has been completed.
X
12 3 4
Fig. 11: Diffuser faces with detachable fixing
1. Assemble the separately supplied fixing material as shown.
2. Press the clamp together slightly and insert it into the diffuser face at the back, but do not press the
clamp together too much.
3. Check and position the fixing material in the groove, positioning according to Figure Fig. 13 to Fig. 16.
4. Insert the diffuser face with the screws into the intended mounting points of the cross bar on the plenum
box. Using an Allen key (SW4) simplifies the fixing procedure. To remove the diffuser face, first remove the
Allen screws (SW4 Allen key).
Assembly
Air terminal devices Slot diffusers PURELINE188
Arrangement of the fixing points in the cross bar
PL18/35/50-1
PL18/35/50-2
PL 35/50-3/-4
①
①
②
②
Fig. 12: Assignment of the cross bar for fastening the diffuser face
1 Cross bar clamp
2 Cross bar
Assembly
Air terminal devices Slot diffusers PURELINE18 9
Positioning of the fixing material on the diffuser face
LE
50
L₃
x
L₁
Fig. 13: Diffuser rail longer than plenum box, position of plenum box LE, X = (L1 – L3) + 45
RI
50
L₃
x
L₁
Fig. 14: Diffuser rail longer than plenum box, position of plenum box RI, X = (L1 – L3) + 45
L₃
L₁
xx
Fig. 15: Diffuser rail longer than plenum box, position of plenum box, centre, X = (L1 – L3) / 2 + 45
5050
L₃
L₁
Fig. 16: Diffuser face length = plenum box length
Assembly
Air terminal devices Slot diffusers PURELINE1810
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