Tritech SuperZip Manual de usuario

SuperZip

Product Manual

0711-SOM-00003, Issue: 05

SuperZip

0711-SOM-00003, Issue: 05 2 © Tritech International Ltd.

The copyright in this document is the property of Tritech International Ltd. The document is supplied by Tritech International Ltd on

the understanding that it may not be copied, used, or disclosed to others except as authorised in writing by Tritech International Ltd.

Tritech International Ltd reserves the right to change, modify and update designs and specifications as part of their ongoing

product development programme.

All product names are trademarks of their respective companies.

SuperZip

0711-SOM-00003, Issue: 05 3 © Tritech International Ltd.

Table of Contents

Help & Support ............................................................................................ 4

Warning Symbols ........................................................................................ 5

1. Introduction .............................................................................................. 6

2. Specification ............................................................................................ 7

3. Installation ............................................................................................... 8

3.1. Mounting ....................................................................................... 8

3.2. Water Hoses ................................................................................. 9

3.3. Hydraulics ................................................................................... 10

3.4. Seal Compensator ...................................................................... 12

4. Operating Principles .............................................................................. 13

4.1. Suction ........................................................................................ 13

4.2. Jetting .......................................................................................... 14

4.3. Testing in Air .............................................................................. 14

5. Maintenance .......................................................................................... 15

5.1. General Guidelines ..................................................................... 15

5.2. Basic Procedures ........................................................................ 15

5.3. Dismantling ................................................................................. 17

5.4. Re-assembly ............................................................................... 18

6. Troubleshooting ..................................................................................... 23

A. Motor Protector Assembly Procedure .................................................. 24

B. Parts List and Exploded Diagram ........................................................ 26

SuperZip

0711-SOM-00003, Issue: 05 4 © Tritech International Ltd.

Help & Support

First please read this manual thoroughly (particularly the Troubleshooting

section, if present). If a warranty is applicable, further details can be found in

a Warranty Statement at the end of the manual.

Tritech International Ltd can be contacted as follows:

Mail

Telephone

Website

Tritech International Ltd

Peregrine Road

Westhill Business Park

Westhill, Aberdeenshire

AB32 6JL, UK

+44 (0)1224 744111

[email protected]

www.tritech.co.uk

Prior to contacting Tritech International Ltd please ensure that the following

is available:

1. The Serial Numbers of the product and any Tritech International Ltd equipment connected

directly or indirectly to it.

2. Software or firmware revision numbers.

3. A clear fault description.

4. Details of any remedial action implemented.

Contamination

If the product has been used in a contaminated or hazardous

environment you must de-contaminate the product and report

any hazards prior to returning the unit for repair. Under no

circumstances should a product be returned that is contaminated

with radioactive material.

The name of the organisation which purchased the system is held on record

at Tritech International Ltd and details of new software or hardware packages

will be announced at regular intervals. This manual may not detail every

aspect of operation and for the latest revision of the manual please refer to

www.tritech.co.uk

Tritech International Ltd can only undertake to provide software support of

systems loaded with the software in accordance with the instructions given in

this manual. It is the customer's responsibility to ensure the compatibility of

any other package they choose to use.

SuperZip

0711-SOM-00003, Issue: 05 5 © Tritech International Ltd.

Warning Symbols

Throughout this manual the following symbols may be used where applicable

to denote any particular hazards or areas which should be given special

attention:

Note

This symbol highlights anything which would be of particular

interest to the reader or provides extra information outside of the

current topic.

Important

When this is shown there is potential to cause harm to the

device due to static discharge. The components should not be

handled without appropriate protection to prevent such a discharge

occurring.

Caution

This highlights areas where extra care is needed to ensure that

certain delicate components are not damaged.

Warning

DANGER OF INJURY TO SELF OR OTHERS

Where this symbol is present there is a serious risk of injury or

loss of life. Care should be taken to follow the instructions correctly

and also conduct a separate Risk Assessment prior to commencing

work.

SuperZip

0711-SOM-00003, Issue: 05 6 © Tritech International Ltd.

1. Introduction

The SuperZip is a development from the Tritech International Ltd Zip Pump

and ZipJet range of products.

The integrated eductor based excavation system is designed to pump mud,

sand, gravel, drill cuttings and shale without the risk of blockage. A heavy

duty cylinder reverses the flow at the nozzle to eject any object which may

be causing and obstruction. A second cylinder operates a diverter valve to

provide a powerful direct jet to break up heavy and cohesive seabed mud and

sand prior to excavation.

Key features include:

• Separately compensated seal void to minimise ROV hydraulic oil

contamination

• Easy seal change and maintenance

• Lift handle and stabiliser foot

• Suction and jetting nozzles aligned

• Optional feed water filter

• Optional integrated suction and jetting nozzles

• Modular pump core to simplify maintenance

SuperZip

0711-SOM-00003, Issue: 05 7 © Tritech International Ltd.

2. Specification

Not to scale,

dimensions in mm.

Warning

Never use the same size fitting for pressure hoses and the case drain. If

this is done there is significant risk of incorrect hook-up which will lead to

pressure being applied to the motor casing and could result in an explosion

and personal injury.

Hydraulic Motor Input

Pressure 150 to 220 Bar (2200 to 3200 psi)

Flow 40 to 60 litres/min (11 to 16 USgpm)

Hydraulic Fittings

Motor A & B No. 12 JIC male

Motor case drain No. 6 JIC male

Actuator Connection No. 4 JIC male

Actuator

Min. pressure 110 Bar (1595 psi)

Max. pressure 240 Bar (3480 psi)

Check Valve

Norm. Tritech Volvo Protector Assembly

Alt. Integrated Hydraulics FPR-1/22-0.5

(cracking pressure 0.5 bar)

Output

Jetting performance 1000 litre/min @ 2 Bar (270 USgpm)

Suction flow 500 - 1000 litres/min (135 to 270 USgpm)

Solids removal rate 5 - 10 tonnes/hour (184 - 368 lb/min)

Nozzle Dimensions

Jetting 25.4mm (1")

Discharge 104mm (4")

Suction 77.3mm (3")

Clean Water Inlet 104mm (4")

Weight and Materials

Weight in air 25kg (55lb)

Weight in water 11kg (24lb)

Materials Nylacast, UHMWPE

SuperZip

0711-SOM-00003, Issue: 05 8 © Tritech International Ltd.

3. Installation

Warning

Do not power the pump or hydraulic valve actuators until all hoses

are properly connected to the pump.

There is a serious risk of injury to fingers if inserted into either the

power water intake or the pump delivery port.

If undertaking any testing operations suitable guards and other

safety measures must be in place.

3.1. Mounting

The pump may be mounted in any orientation on the vehicle. There are

four mounting holes each with 12mm diameter clearance. Two of these are

occupied by the stabiliser foot, which may either be removed or used itself as

a mounting. If desired a second stabiliser bar may be fitted in the alternative

hole set

The pump should not be mounted using the motor or hose nozzles as

attachment points.

Figure 3.1. Mounting Holes

Installation SuperZip

0711-SOM-00003, Issue: 05 9 © Tritech International Ltd.

3.2. Water Hoses

Hose Types

Note

The recommended hose type is the Kanaline AW/Hydrasun

Arizona

Kanaline AW hoses have plastic reinforcement and a semi-transparent wall

which assists in visual inspection for damage or blockages. Alternative makes

of suction and discharge hose may be used provided that they have a smooth

internal bore.

Any crush resistant PVC coil strengthened hose may be used if the

recommended hoses are not available.

Lay-flat style hoses are not recommended for discharge.

Fittings

Use standard Kanaline fittings or heavy-duty worm drive clips. Use of heavy-

duty two bolt clamps will result in damage to the hose connections on the

pump unit.

Clean Suction Intake Screen

It is recommended that a Tritech International Ltd supplied suction strainer

is used with the pump. If using another strainer it must meet the following

specifications:

• Maximum hole size: square mesh of 40mm aperture or circular perforations

of 60mm diameter.

• Minimum total free flow area: 0.016m²

The pump should not be operated in any circumstances without a suction

screen.

Dredge Suction Nozzle

Suction nozzles should be designed with a nozzle cross-section area of

approximately 40cm²

Smaller nozzles may be used but material removal rates will be reduced.

Larger nozzles are of no benefit and will reduce performance.

Installation SuperZip

A nozzle guard should be fitted that will pass a maximum of a 40mm diameter

sphere or 35mm sided cube. The pump can pass single objects of a larger

size, but if it takes in a stream of objects then blockages can occur.

Jet Nozzle

The recommended sizes are 14 to 19mm diameter or an equivalent area.

The optimum size will need to be determined by trial because the water

output from the power pump will vary depending on the oil pressure and flow

available from the ROV hydraulic system.

3.3. Hydraulics

Oil

The pump should be operated using a premium grade mineral based

hydraulic oil of ISO VG 22 to 32

Filtration

The hydraulic system filtration must be to a minimum of 10μm absolute

standard. A 10μm nominal standard is regarded as inadequate.

The recommended filtration is UN elements produced by Pall Industrial

Hydraulics Ltd. or equivalent products.

Hook-up

Figure 3.2. Hydraulic Hook-up Orientation

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