Trimline 14038 DB Panorama Manual de usuario

TRIMLINE INSTALLATION INSTRUCTIONS

TRIMLINE INSTALLATIE VOORSCHRIFT

TRIMLINE INSTRUCTIONS DE INSTALLATION

TRIMLINE INSTALLATIONSVEJLEDNING

TRIMLINE INSTRUCCIONES DE INSTALACIÓN

TRIMLINE MONTAGEANLEITUNGEN

Trimline 14038 DB Panorama/Corner (1140/1141/1142)

Trimline 12038 DB Panorama/Corner (1145/1146/1147)

Trimline 10038 DB Panorama/Corner (1156/ 1157/1158)

Trimline 14038 DB Panorama/Hoek (1140/1141/1142)

Trimline 12038 DB Panorama/Hoek (1145/1146/1147)

Trimline 10038 DB Panorama/Hoek (1156/ 1157/1158)

Trimline 14038 DB Panorama/Coin (1140/1141/1142)

Trimline 12038 DB Panorama/Coin (1145/1146/1147)

Trimline 10038 DB Panorama/Coin (1156/ 1157/1158)

Trimline 14038 DB Panorama/Hjørne (1140/1141/1142)

Trimline 12038 DB Panorama/Hjørne (1145/1146/1147)

Trimline 10038 DB Panorama/Hjørne (1156/ 1157/1158)

Trimline 14038 DB Panorama/Ángulo (1140/1141/1142)

Trimline 12038 DB Panorama/Ángulo (1145/1146/1147)

Trimline 10038 DB Panorama/Ángulo (1156/ 1157/1158)

Trimline 14038 DB Panorama/Ecke (1140/1141/1142)

Trimline 12038 DB Panorama/Ecke (1145/1146/1147)

Trimline 10038 DB Panorama/Ecke (1156/ 1157/1158)

UNITED KINGDOM-UK

IRELAND-IENEDERLAND-NLBELGIE-BEFRANCE-FRDANSK-DKESPAÑA-ESDEUTSCHLAND-DE

Page.1

UNITED KINGDOM-UK IRELAND-IE

INSTALLATION INSTRUCTIONS

Trimline assortiment

Trimline 14038 DB Panorama/Corner (1140/1141/1142)

Trimline 12038 DB Panorama/Corner (1145/1146/1147)

Trimline 10038 DB Panorama/Corner (1156/ 1157/1158)

Page.2

TABLE OF CONTENTS

1. INSTALLATION INSTRUCTIONS Page. 3

1.1 General instructions

2. PLACING THE APPLIANCE Page. 4

2.1 Connection the gas lines

2.2 Preparation and installation

2.3 Installing gas control GV60

3. INSTALLATION OF THE OPTIONAL BLACK GLASS, Page. 5

WALL OR LAMELS SET 73H DB (1133)

3.1 Installation instructions for optional Black glass set

3.2 Installation instructions Optional wall set

3.3 Installation instructions Optional Lamels set

4. PLACING OPTIONAL CERAMIC LOG AND PEBBLESET Page. 6

4.1 Fitting the ceramic logs

4.1 Fitting the optional pebbles set

5. TECHNICAL DETAILS GV60 Page. 7

6. INSTRUCTIONS FOR MERTIK MAXITROL GV60 GASCONTROL Page. 8

7. GAS TECHNICAL DATA Page. 9

8. CONCENTRIC CHIMNEY LAY OUT Page. 11

9. CONCENTRIC FLUE SYSTEM Page. 12

9.1 Components of the concentric flue system

9.2 Construction of concentric flue system

9.3 Installation instructions regarding existing flues

9.4 Components

9.5 Installation

9.6 Cleaning and maintenance

10 TERMINAL POSITIONS AND CORRECT FUNCTIONING Page. 14

11. CLEANING AN MAINTENANCE Page. 15

12. TROUBLESHOOTING LIST MERTIK GV60 Page. 16

APPENDIX 1 DIMENSIONAL DRAWINGS

APPENDIX 2 INSTALLATION EXAMPLES

APPENDIX 3 INSTALLATION INSTRUCTIONS REGARDING FLUES

APPENDIX 4 EXPLODED VIEW AND SPARE PARTS

APPENDIX 5 PREPARATIONS AND INSTALLATION

APPENDIX 6 MAKING GAS CASSETE GV60 READY FOR INSTALLATION

APPENDIX 7 FITTING THE LOG SET

APPENDIX 8 FITTING THE OPTIONAL PEBBLESET

APPENDIX 9 PLACING THE OPTIONAL BLACK GLASS, WALL OR LAMELS SET

73H DB (1133)

(0/13072017)

Page.3

1.1 General instructions

* The gas fireplace must be installed, connected and inspected as a balanced flue fire by a qualified fitter,

according to national, regional, and local standards and regulations.

* The flue system and the terminals in the outer wall or roof face must also meet the requirements

outlined in the applicable standards and regulations.

* The temperature of the walls and shelves near the side and back of the unit may not be more

than 80°C higher than the temperature of the environment.

* The unit has been approved in combination with the THC CC Ø100 mm - Ø150 mm and

Ø130 mm - Ø200 mm , in accordance with European CE standards for gas fires, and may therefore

only be applied with this system.

* The product needs to be serviced and inspected by the fitter for local gas distribution as indicated on

the identification plate.

* The instructions are only applicable if the relevant country code is stated on the unit. If this is not the

case, the gas technical information for the relevant country needs to be consulted and modifications

discussed with the manufacturer.

* There will be air in the gas pipes when the unit is first used. The gas pipes therefore need to be purged first.

* Ignite the fire according to operating instructions and check whether the burner flame is uniform.

After the unit has been used for the first time, you should remove any deposits resulting from

Running/burning in the paint, using a glass cleaner for heaters.

Distance to flammable materials:

* With respect to the front, side and top of the unit, a distance of 1200 mm needs to be kept between

the unit and: curtains, floor covering, upholstery and fabrics, and/or other flammable material unless

stated other wise in these instructions.

Distance to non-flammable materials:

* The unit needs to be placed a minimum distance of 25 mm from the wall unless stated otherwise in

these instructions.

The installation should be performed only by an authorized gasfitter

NOTICE

1. INSTALLATION INSTRUCTIONS

WARNING

Gas fires become hot when they are in operation. After installing the appliance the glass surface

is considered active zone. The glass surface can become very hot.!

Attention! Accordingly, care should be taken, for example children and needy in the vicinity of

burning fires are banned. Gas fires must not be on or against flammable materials are placed

(curtains etc.).

Never install the unit against or within a flammable wall!.

Construction material for fireplaces and mantles etc. or built-in situation, must be made of

non-combustible material. This also applies to floors and ceilings. Never use flammable

materials near the unit in compliance with the above requirements.

If in doubt, consult your dealer

NOTICE

Page.4

2.1 Connection the gas lines

You can determine where the gas pipes will be placed, depending on the positioning of the appliance.

Ensure control equipment is not twisted during installation and there is no excessive tension.

Accessibility of various connection pointsin relation to components need to be maintained. After installation,

check the connections for gas leakage. Use a 3/8“ gas tap in the main gas supply.

Ensure the gas pipes are dirt-and sand-free. The gas connection should only be done without any excessive

tension in the tubes etc. This prevents any damage occurring to the gas control equipment.

2.2 Preparation and installation (see appendix 5)

* Remove the packaging and check the unit for possible damage.

* Please note: place the unit on a stable surface. Attention; Do not place the unit on its back/side!

* Place the unit at the installation location

* you can use the lifting brackets supplied with each appliance(1).

* The window should now be removed in order to take the additional parts out of the unit.

* Remove the decorative frame on the bottom side of the window.

* Loosen the screws holding the bottom and top glass holders(2).

* Place the suction cup (s) in the middle of the glass-panel and remove the panel by GENTLY moving this

first upwards and then the lower edge of the panel very carefully and slowly pulling toward you (3 and 4).

Then place in a safe place where the window can not be broken or damaged. If the removed glass panel

shown damage (scratches and / or damaged edges) do not use the glass panel and alerting the supplier.

* Next, take all the packaged components out of the unit and check to make sure they are not damaged

or broken.

* Situate the unit (see Appendix 3 as an example of an installation location) in your chosen installation location.

The device must be attached directly to the rear wall (mounting material not included) (5).

* The legs of the device can be adjusted. (Min 150 Max 455) (5)

* The adjustable feet allow to adjust the device more refined.

* Build the gas cassette in the self-assessed surround/casing. The distance between the gas cassette and

the unit is determined by the cable lengths of which control cabinet to the pilot burner and the gas control etc.

Max.1500 mm. Before building in the gas cassette first install the gas control inside, see 2.3.

* Install the supplied convection grilles at least 50 cm below the ceiling (see Appendix 3) on the appropriate

wall. A lowered ceiling inside the whole structure could be a possible solution in the event of a very high

space inside this structure.

2.3 Installing gas control GV60 (see Appendix 6)

The complete gas control is fitted under the gas unit. The gas valve including the burner control must

be fitted by the installer in the gas cassette. The step by step procedure:

* After the window is taken away and parts inside the gas fire are taken out; place the complete

gas fire carefully on the backside(1). You can use the wooden pallet to support the gas fire.

* Cut the binders and CAREFULLY loosen and unroll the various lines and cables(2).

* Remove the screw holding gas valve bracket (3) and carefully take away the gas valve and move it to

the side of the gas fire where you want to install the gas cassette

* Install the Gas valve + bracket inside the gas cassette, and secure it with the two winged nuts

at the position as indicated ( 4,5,6).

* Place the entire gas cassette into the surround/casing of the gas fireplace. Be aware of the maximum

distance between gas fire and gas cassette limited by the length of thermocouple etc.(7)

* Make sure the tubes, ignition cable and thermocouple without tension and sharp bends

provided, this must be avoided at all times. Make sure the spark plug cable is free from metal parts (8).

NOTICE

Before installing the device it is recommended to first read Chapter 7

"Concentric flue system"

2. PLACING THE APPLIANCE

NOTICE

Temperature of the exhaust grilles could reach over 100 ° C. Caution is therefore needed.

Page.5

3.1 Installation instructions for optional Black glass set (see Appendix9)

* Loosen the screws holding the bottom and top glass holders (2).

* Place the suction cup(s) in the middle of the glass-panel and remove the panelby GENTLY

moving this first upwards and then the lower edge of the glass-panel very carefully and slowly

pulling toward you. Then place in a safe place where the window can not be broken ordamaged.

If the removed glass panel is damaged (scratched and / or damaged edges) then no longer use the

glass panel and contact your dealer.

* Place the Black glass set very carefully to avoid breakage ordamage.

* Follow the instructions strictly asillustrated.

* Replace the decorative plate.

* After this, the Log or Pebble set can be placed.

3.2 Installation instructions for optional wall set (see Appendix 9)

* Place the wall set as indicated with regarding the walls which should be placed very carefully

to avoid breakage or other damage.

* Follow the instructions strictly as illustrated.

* Replace the Burner and decorative plate.

* After this, the Log or Pebble set can be placed.

3.3 Installation instructions Optional Lamels (see Appendix 9)

* Place the slats as shown with regarding the slats very carefully

should be placed in order to prevent damage to the lacquer.

* Now follow the instructions carefully as illustrated.

* Replace the Burner and decorative plate.

* After this, the Log or Pebble set can be placed.

NOTICE

If you are selected a "Wall" or "Slats set" (optional to provide only for 73H DB 1133),

you must place it first before fitting the log and the Pebble set.

3. PLACING THE OPTIONAL BLACK GLASS, WALL OR LAMELS SET 73H DB (1133)

Page.6

Note: when installing the log and Pebble set and the various glowing materials and accessories, the fol-

lowing must be taken into account:

A: No glowing material in or on the pilot burner.

B: Prevent that ceramic material falls on the glass seals. Remove this if necessary. The window can be damaged.

Slot /opening between burner and mesh deco plate must be kept free of glowing material. Too

much placed glowing material can affect the combustion process.

Before placing the optional Wall or Slats set only for 73H DB (1133) when heating on G25 20-25mBar

(I2L / I2ELL) the premix brackets underneath the double burner needs to be changed. (see appendix 5

image 8)

4. PLACEMENT OF THE CERAMIC LOG AND OPTIONAL PEBBLE SET

Method:

* Remove the deco plate and double burner out of the burningchamber.

* Unscrew both premix brackets from theburner.

* Place the premix bracket for G25 (1140/1141/1142) with 2X Ø7,5 and 2X Ø4 mm.

* Place the premix bracket for G25 (1145/1146/1147) with 2X Ø6,5 and 1X Ø4,5 mm.

* Place the premix bracket for G25 (1156/1157/1158) with 2X Ø6 and 1X Ø4 mm.

* The burner pressure and the injector need not bechanged.

* Loosen the screws holding the bottom and top glass holders (2).

* Place the suction cup(s) in the middle of the glass-panel and remove the panel by GENTLY

moving this first upwards and then the lower edge of the glass-panel very carefully and slowly

pulling toward you. Then place in a safe place where the window can not be broken ordamaged.

If the removed glass panel is damaged (scratched and / or damaged edges) then no longer use the

glass panel and contact your dealer.

* Place the Black glass set very carefully to avoid breakage ordamage.

* Follow the instructions strictly asillustrated.

* Replace the decorative plate.

4.1 Fitting the Ceramic log set (see Appendix 7)

* Mix the glowing material (lava granules) and the “fusilli” (spiral-shaped ceramic material)

and spread them evenly over the burner and the burner plate so that they are just covered.

Glowing embers can be placed here and there as decoration.

Make sure the pilot light remains unobstructed.

* Place the ceramic wood blocks in the correct order as shown on Appendix 7.

* Place the logs carefully. Other location can seriously affect the flames or malfunction of the

burn process (sooting)

* Before replacing the windows make sure if there must be a restriction plate to be placed or not.

See chapter 8 "Concentric chimney lay out"

* If there is a restriction required for your situation, remove the baffle plate by unscrewing it

from the front of the plate and move the plate backwards and then out. Now install the restriction

plate with two screws and replace the baffle plate. (Also see Appendix 5, pictures 7).

* Now place the window in reverse order as described at chapter “PLACING THE APPLIANCE” 2.2 and

on Appendix 5.

4.2 Fitting the optional Pebble set. (see appendix 8)

* Scatter vermiculite evenly over the burner tray. Make sure the pilot light remainsunobstructed.

* Place a row of medium-sized and large pebbles at the front of the burnerplate

* Fill the burner tray with small and medium-sized pebbles from the front to the rear.

Place the pebbles as closely as possible to each other on the burner tray.

* Fill the rear of the burner plate with medium-sized and largepebbles.

* Before replacing the window make sure if there must be a restriction plate to be placed or not.

See chapter 8 "Concentric chimney lay out"

* If there is a restriction required for your situation, remove the baffle plate by unscrewing it

from the front of the plate and move the plate backwards and then out. Now install the restriction

plate with two screws and replace the baffle plate. (Also see Appendix 5, pictures 7).

* Now place the window in reverse order as described at chapter “PLACING THE APPLIANCE” 2.2 and

on Appendix 5.

MAKE SURE THE PILOT LIGHT REMAINS UNOBSTRUCTED FROM ANY MATERIAL!

NOTICE

Page.7

Gas valve type : Mertik GV60

Burner control : B6R R8U

Ignition : Remote control operation and Piezo ignition

Gas connection : 3/8 "(External) A= Gas inlet B = Gas outlet rear burner

C = Gas outlet front burner D= Thermocouple connection

E= pilot burner connection

Unit category : C11-C31-C91

Pilot flame : SIT 3 flames

Combustion gas discharge

and Combustion air supply : Concentric: Ø130 / 200mm

5. TECHNICAL DETAILS GV60

Main valve knob

Thermocouple

connection

Pressure regulator

Ignition connection

Pilot gas adjustment

MAN knob

Side inlet

Side outlet

Bottom outlet

Bottom inlet

Inlet pressure

Outlet pressure

NOTICE

SEALED PARTS MAY NOT BE ADJUSTED.

5. TECHNICAL DETAILS GV60

Page.8

Ensure that the fuel supplied to the unit is clean and free from particles and moisture.

Before a gas supply pipe (new or existing) is connected to the main gas pipe at the gas meter and to

the gas control block of the unit, clean and dry compressed air should been blown through it.

Cut copper pipes as well as aluminium pilot pipes must be deburred and blown clean before they

are connected. The dust filter at the connection to the gas control block will only filter out the

coarsest dirt from the system. Fine particles are still able to reach the inside and may damage and/or

adversely affect regulation in the gas control block .

Heat, moisture and dust are a threat to all electronic components

Protect the electronic gas control

until

all construction, plastering and paintwork has been completed.

If such work cannot be avoided, then protect the control against dirt and moisture penetration by using,

for example, plastic film .

Only place the batteries

after

wiring to the receiver, gas control block and pilot set is connected.

Premature connection to the energy source may damage the control’s CPU (central processor).

Ensure that the ignition cable is not near the antenna wire and that they do not cross each other.

The high voltage released at ignition may damage the sensitive receiver circuit.

This may mean that the unit becomes less responsive or not responsive at all to handset commands.

Extend the supplied thermocouple with just the original extension. (available from your supplier)

Unauthorized extension of the thermocouple has the effect of stress reduction, thereby

the magnetic coil can not be activated.

Prevent leakage of the ignition spark to other parts of the installation than the Ignition by the pilot

Keep the ignition free of hull or other metal parts. If cable extension is used, see to it that connections are

additionally insulated with silicone grommet.

For automatic start via the transmitter, the receiver and the control the gas control valve to

be switched

The oval disk on the gas control block should be turned to the ON position. The I/0 switch should

to be set to "I". The ignition must be connected to the receiver box at the terminal SPARK.

The transmitter's contains the thermostat sensor system

The transmitter operates best at 2 to 3 m from the unit. Although the communication via short wave radio

signals takes place, it is recommended that the transmitter in the 'visibility' of to lay the gas apparatus in

a place where the user wants to experience a pleasant temperature. Place the hand transmitter in direct

sunlight or other hot places. The thermostat measures the temperature and regulates the flame size of the

gas in accordance.

Remove batteries only with the red ribbon which is under the battery, not with metal tool

Removing batteries with a metal object, the electronic control can permanently damage.

6. INSTRUCTIONS FOR MERTIK MAXITROL GV60 GASCONTROL

Electronic components will become permanently faulty when exposed to temperatures higher than 60°C.

Standard AA batteries will crack open at temperatures >54°C and the battery contents will damage the

electronic switches located underneath. Batteries last longest at <25°C. At >50°C the life span is around

23 weeks, this makes the use of the gas fire unnecessarily expensive.

Only install the gas control block and receiver as pre-installed at the factory

Remember that components may have to be replaced or that repairs may have to be performed at a later date.

This may be more difficult if the control is installed using a method that is different from the instructions

provided here.

WARNING

Do not tighten the contact breaker and the thermocouple connection too tightly on the gas control

block or to each other. It is sufficient to tighten by hand and add a half a turn with an open-end spanner.

Tightening too much will break the connection to the magnetic coil below and/or the insulation around

the aluminium contact pin in the contact breaker. This may lead to the magnetic coil not opening the gas

supply to the pilot and the unit not working.

NOTICE

WARNING

It is forbidden to start up the unit if window (s) is not present or broken!

NOTICE

Waiting time of 5 minutes between each starting attempt

Page.9

7. GAS TECHNICAL DATA

Appliance has NoX Class 5

AT I2H, I3B/P BE I2E+, I3+ DK I2H, I3B/P DE I2ELL, I3B/P

FI I2H, I3B/P FR I2E+, I3+ GR I2H, I3B/P GB I2H, I3+

IS I3B/P IE I2H, I3+ IT I2H, I3+ LU I2E, I3B/P

NL I2L, I3B/P NO I3B/P PT I2H, I3+ ES I2H, I3+

SE I2H, I3B/P CY I3B/P, I3+ EE I2H, I3B/P LT I2H, I3B/P

LV I2H, I3B/P MT I3B/P HU I2H, I3B/P PL I3B/P

SI I2H, I3B/P SK I2H TR I2H, I3B/P

1156/1157/1158 (100 Panorama DB/ 100 Corner L DB/ 100 Corner R DB)

GASTYPE G20/25 G30/31

COUNTRY NL/NO/DK/DE/ES/PT/IE/GB/BE/FR/AT/

SI/HU/PL/CY/MT/IT/CH/CZ/SK/SI NL/NO/DK/DE/ES/PT/IE/GB/BE/FR/AT/

SI/HU/PL/CY/MT/IT/CH/CZ/SK/SI

CATEGORY I2H//I2E+//I2E-I2ELL//I2L I3B/P//I3+

PRIMAIRY AIR 2xø6mm//1xø4mm 3xø16mm

PRE PRESSURE MBAR 20//20/25//20-25-20//25 30//30-37//30

BURNERPRESSURE HIGH MBAR 14,4//16,5 15,14//14-18,5//15

BURNERPRESSURE LOW MBAR 2,5//3,2 10,7//10,7-13,2//10,7

INJECTOR SIZE Ø MM 2xØ2,0 2XØ1,4

INJ. PILOTBURNER CODE 51 30

LOWSETTING SIZE MM 1,80 1,30

LOAD Hs KW 12,4//10,8 10,15//10,15-9,8//9,8

LOAD Hi KW 11,1//9,7 9,3//9,3-9//8,2

CONSUMPTION M³/h 11,22//1,19 0,29//0,34-0,37//0,34

NOM.OUTPUT kW 9,3//8,1 7,6//7,6-7,35//7,35

1145/1146/1147 (120 Panorama DB/ 120 Corner L DB/ 120 Corner R DB)

GASTYPE G20/25 G30/31

COUNTRY NL/NO/DK/DE/ES/PT/IE/GB/BE/FR/AT/

SI/HU/PL/CY/MT/IT/CH/CZ/SK/SI NL/NO/DK/DE/ES/PT/IE/GB/BE/FR/AT/

SI/HU/PL/CY/MT/IT/CH/CZ/SK/SI

CATEGORY I2H//I2E+//I2E-I2ELL//I2L I3B/P//I3+

PRIMAIRY AIR 2xø6,5mm/1xø4,5mm 3xø16mm

PRE PRESSURE MBAR 20//20/25//20-25-20//25 30//30-37//30

BURNERPRESSURE HIGH MBAR 11//14 14//17-18-//13,8

BURNERPRESSURE LOW MBAR 9//11,3 10,4//10,5-13//10,5

INJECTOR SIZE Ø MM 2xØ2,2mm 2xØ1,4mm

INJ. PILOTBURNER CODE 51 30

LOWSETTING SIZE MM 1,80 1,30

LOAD Hs KW 12,6//11 10,6//10,6-10,5//9,5

LOAD Hi KW 11,3//9,9 9,8//9,8-9,66//8,7

CONSUMPTION M³/h 1,2//1,25 0,3/0,3-0,35//0,35

NOM.OUTPUT kW 9,45//8,25 7,95//7,95-7,9//7,12

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