Trico FM-6 Manual de usuario

FM – 6

FERROGRAM MAKER

USER MANUAL

Revision D

August 2017

Trico Corporation

1235 Hickory Street

Pewaukee, WI 53072

Phone: 262.691.9336

www.tricocorp.com

Model:___________________________________

Serial Number:____________________________

Date of Purchase:__________________________

Windows Product Serial Number: ________________________________________

Page 2 of 36

Table of Contents

1. Introduction………………………………………………………………………. 4

1.1 Related Documentation…………………………………………………………4

2. Packing List and Assembly ……….……………………………………………... 5

2.1 FM-6 Unit Assembly…………………………………………………………... 5

3. Specifications and Operating Parameters………………………………………. 7

3.1 Physical Specifications………………………………………………………... 7

3.2 Power…………………………………………………………………………... 7

3.3 Unit Configuration……………………………………………………………... 7

3.4 Environmental Conditions……………………………………………………... 7

4. FM Nomenclature………………………………………………………………… 8

4.1 Major Components…………………………………………………………….. 8

4.2 Light Indicators....................................................................................................10

4.2.1 Station 1 and 2 Array Lights…………………………………………...10

4.2.2 System Indicators Lights……………………………………………….10

5. Consumables and Accessories…………...………………………………………………. 11

6. Fixer Pump Priming Procedure………………………………………………………… 12

7. Oil Sample Preparation…………………………………………………………...14

7.1 Fixer Filtered Solvent and Oil…………………………………………………..14

7.2 Dispensers……………………………………………………………………….14

7.2.1 Setting up Dispenser Assembly………………………………………... 15

7.2.2 Using the Pipette Dispenser……………………………………………. 15

7.3 Preparing Oil Sample……………………………………………………….......16

8. Run FM Procedures……………………………………………………………….17

8.1 Oil Samples for Testing………………………………………………………... 17

8.2 Initiating the FM-6……………………………………………………………...17

8.3 Shut Down Procedures………………………………………………………… 18

8.4 Operating Procedures…………………………………………………………...18

8.4.1 Automatic Cycle……………………………………………………….. 18

8.4.2 Semi-Automatic Cycle………………………………………………….21

8.4.3 Fixer Cycle……………………………………………………………...22

8.5 Clean Sample Analysis………………………………………………………… 22

9. Configuration……………………………………………………………………... 23

9.1 Post Sample Delay Cycle Time………………………………………………... 23

9.2 Fixer Dispensing Cycle Time………………………………………………….. 23

10. Tools and About Tab……………………………………………………………... 24

Page 3 of 36

11. Troubleshooting and Maintenance……………………………………………….25

11.1 Troubleshooting……………………………………………………………......25

11.2 Maintenance…………………………………………………………………... 28

11.2.1 Daily Maintenance or as Needed……………………………………… 28

11.2.2 Weekly Maintenance………………………………………………….. 28

11.3 Sample Tube Seal……………………………………………………………. 28

11.4 Over Flow Well…………………………………………………………….....29

11.5 Diagnostics…………………………………………………………………….29

11.5.1 Manual Sensor Checks………………………………………………..29

11.5.2 Using the Diagnostic…………………………………………………. 30

11.6 Bubble Level…………………………………………………………………..32

11.7 Calibration……………………………………………………………………..32

11.8 Pump Tube Pinching ………………………………………………………......33

12. Warranty………………………………………………………………………….. 34

Page 4 of 36

1. Introduction

The FM-6 Ferrogram Maker is a major component of Trico’s most advanced analytical Ferrograph

system. The FM-6 is more versatile, ergonomic and user friendly than its predecessors. Running on a

Windows 7 platform allows users to quickly upgrade software to the latest version, interface through the

internet, and set up e-mail capabilities. The USB connections can easily set up multiple pieces of lab

equipment together, connect to the user lab software or use peripheral devices such as the Ferroscope

camera. The provided Ethernet port allows users to network into their current systems.

The FM-6 instrument is designed with two independent stations to allow concurrent preparation of two

samples. Each station includes a holder to correctly position a sample slide over a magnetic field. The

FM-6 working in automatic mode, deposits a prepared fluid sample on the slide at a carefully controlled

rate. At the end of this sample deposition, a fixing solution washes the sample slide leaving only wear

particles and contaminants on the Ferrogram slide for analysis. Audio and visual signals indicate when the

Ferrogram is ready for microscopic evaluation on the Ferroscope.

The FM-6 can be operated in automatic, semi-automatic and manual modes. It offers several significant

advantages over its predecessor, the Dual Ferrograph, including automatic mode, reduced Ferrogram

production time, improved waste handling and fume venting. Configuration and settings can be changed

on the fly making it easier to control samples with different viscosities and to tune the unit for increased

production. An additional diagnostics feature helps to set-up and troubleshoot the unit.

1.1 – RELATED DOCUMENTATION

Trico offers the Wear Particle Atlas (P/N 76-0030) to support predictive maintenance efforts in helping to

identify wear particles. This Atlas is an encyclopedia of information exclusively involving wear debris

and measuring techniques. The Wear Particle Atlas is available with upgrade software versions. Contact

your dealer for further information. The User Manual is adequate for operating and maintaining the FM-6.

Page 5 of 36

2. Packing List and Assembly

The purpose of this section is to aid the user with the initial assembly procedures required when the FM-6

is first taken out of the shipping container. There are only a few steps that must be carried out.

The FM-6 is shipped in a single box which contains the following items:

1 – FM-6 unit 1 – O-ring Kits 1 – USB Mouse

1 – User Manual 2 – Vial Clips 1 – Waste Bottle

1 – Universal AC cord 1 – Fuse 1 – Luer Lock Syringe

1 – Fixer Priming Bulb

2.1 – FM-6 UNIT ASSEMBLY

To assemble the parts, follow these instructions:

1. Carefully remove the FM-6 unit from the box and place it on a hard level work surface or table to

support a load greater than 27 lbs (12 kg).

2. Locate the nameplate on the back panel. Record the serial number on the cover of the User

Manual for future reference.

3. Unpack the waste bottle and place the bottle into the waste bay by pressing the top right portion

of the door inward and allowing the door to open. Gently pull the waste cap from the bay and

thread the bottle onto the cap and tighten. Push the hose coming from the top of the waste bay

back into the unit and place the bottle into the cradle. Then close the waste bay door.

4. Place the fixer bottle into the fixer bay located on the right side of the FM-6 by tipping the bottle

and placing the tubing into the neck. Then position the bottle with the label facing outward into

the fixer bay.

NOTE: Not facing the label outward blocks the sensors and will give false indications.

5. Locate the universal AC cord and place the female IEC plug into the male socket on the FM-6.

6. On the bottom right side there is the sample pump vent barb, a 1/8” diameter line can be

connected to the barb and run to a vent hood if necessary to vent fumes.

7. Ensure the support feet under the waste and fixer bay are adjusted in the up position.

8. Place the male plug end into appropriate AC electrical outlet.

Page 6 of 36

9. Rotate the two adjustable feet located under the front of the unit clockwise or counter-clockwise

to level the unit. Two bubble levels are located between the magnet assemblies to indicate when

the unit is level.

10. Once the unit has been leveled, lower the two support feet that are located under the waste and

fixer bays until they make contact with the top of the countertop.

Page 7 of 36

3. Specifications and Operating Parameters

3.1 – P HYSICAL SPECIFICATIONS

Length (front to back) 14.00 in. 33.5 cm

Width (side to side) 12.00 in. 30.4 cm

Height 11.00 in. 27.9 cm

Weight (instrument) 27 lbs. 12 kg

3.2 – POWER

Voltage: 100-240V AC

Frequency: 50/60 Hz

Amperage: 1A

Instrument contains a 1A power fuse located at the power plug inlet.

3.3 – UNIT CONFIGURATUION

Operating system: Windows 7

Memory: 16 GB Flash

External USB Ports: 4 x USB “A”

Ethernet Connection: RJ45 cat 5

3.4 – ENVIRONMENTAL CONDITIONS

For indoor use on a solid level surface without movement or vibration.

Use in a well ventilated area.

Room temperature: 50ºF to 85ºF 10ºC to 29ºC

Humidity: 50% to 50% non-condensing

CAUTION: DO NOT operate the FM-6 with the back panel removed. Unplug the FM-6 from the power

supply before removing the back panel for fixer pump adjustments. Check with Trico before removing as

this could void the unit warranty. All other repairs must be done at the factory.

Page 8 of 36

4. M Nomenclature

Figure 4.1

4.1 – MAJOR COMPONENTS

This section introduces the user to the major components of the FM-6 Ferrogram Maker. The following

subparagraphs discuss the major components, their location, and the nomenclature for each item on the

FM-6 Ferrogram Maker (refer to Figure 4.1).

1. LCD Screen: This displays the set-up and operational screens which has several options available

besides the calibration menu.

2. Vial Holder: Holds sample vials in place to make a seal with the sample head assembly. To maintain

clamping gently squeeze the vial holder prongs together. This part will eventually wear out and is

replaceable by unscrewing the two screws holding the clip to the vial holder and replacing the part.

3. Sample Vial: The sample vial contains the mixed lubricant sample and fixer/oil. It is a test tube that

holds slightly more than 7 ml. The vial is discarded after each test to avoid contamination.

4. Magnet Assembly: Magnets specifically designed to attract the ferrous particles to the glass substrate

that is positioned at a slight angle from the top of the magnet assembly to the bottom where the suction

head is located.

5. Sample Head Assembly: The sample head assembly is a multifunctional piece of hardware which

holds a sample vial and permits pressure to occur inside so that a constant sample flow rate is carried

across the glass substrate during the testing cycle.

Page 9 of 36

6. Test Area: The test area is a general term used to describe a grouping of components in or near the

particle removal area. It includes: magnet assembly, delivery arm assembly, slide lifter, and vacuum

drain (complete descriptions of each of these items are contained in Section 8, Run FM Procedures).

7. Waste Bottle: The waste bottle acts as a reservoir for sample fluid passing over the glass substrate. It

is installed on the left side of the FM-6 unit.

8. Fixer Bottle: The fixer bottle is located on the right side of the instrument and provides solvent to

both slide making stations. The Fixer Heptane (Heptane can be purchased from VWR at

https://us.vwr.com or call 1-800-932-5000) is filtered to a specified micron level to insure additional

particulate is not present on the sample Ferrogram. It is strongly suggested to use the fixer supplied by

Trico when running the FM-6 unit.

NOTE: Methanol is NOT compatible with the pumps in this unit.

9. Leveling Feet: Two adjustable leveling feet are located on the bottom front of the case and are used

to level the magnet assembly.

10. Bubble Levels: There are two bubble level indicators located between station one and station two

magnet assemblies. The horizontal level indicates adjustments made in the leveling feet along the X

axis while the vertical level indicates adjustments made by the leveling feet in the Z axis.

Adjustments should be made to move the center of the bubbles as closes as possible to the black

center mark line on the level bubble.

11. Dispensing Arm: The arm raises and lowers the dispensing assembly onto the glass substrate in

order to dispense fluid. When in operation, the arm is lowered and the sample tube is inserted into the

tube holder at the tip.

12. Model and Serial Number Label: When calling Trico Corporation for repair work on the FM-6, this

information will be needed.

13. Power Input Jack: The AC line socket accepts the 3-conductor IEC type AC line cord provided with

the FM-6 instrument.

14. Ethernet Network Jack: Ethernet cable can be used to utilize internet/intranet Windows 7 functions.

15. USB Ports: External peripheral devices such as the provided mouse, a keyboard or monitor may be

utilized through the USB connections provided as long as they are Windows 7 compatible.

16. On/Off Power Switch: The on/off power switch manually controls the 115/220 VAC input power to

the FM-6 instrument. Red indicates ON position, Black indicates OFF position.

17. Back Panel: Taking the back panel off allows the operator to access the fixer pumps and peristaltic

tubing. Check with Trico before removing this component to avoid voiding the warranty.

Page 10 of 36

4.2 – LIGHT INDICATORS

There are five types of light indicators located on the touch screen panel three of these are located in each

light array area for each station, two others are system indicators located in the middle of the screen. Each

light shows the status of a specific test operation. The lights are described in the following subparagraphs.

4.2.1 - Station 1 and 2 Array Lights

Sample Light: When the SAMPLE LED is lit green it indicates a sample vial is present and it is ready to

be dispensed onto the glass substrate. If there is no sample light indicated and the AUTO or SEMI buttons

are pushed the sample light will blink red indicating no sample vial is present. The sample light turns red

when the sample is in the progress of being dispensed and then turns black when empty.

Fixer Light: In each station array there is a fixer indicator, when lit yellow the FM-6 is pumping fixer

onto the glass substrate.

Complete Light: The complete light in each station array turns green when the entire cycle is finished

and the Ferrogram is ready for removal. Check the sample substrate to make sure that it is completely dry

before removing it from the magnet assembly.

4.2.2 – System Indicators Lights

Fixer Light: When the fixer light, located between the station array lights, is lit yellow, it indicates that

the fixer bottle is almost empty and needs replacement. When the fixer light is red the bottle is empty and

you can no longer run a FM-6 test.

Waste Full Light: When a waste bottle is near full the light indicator on the touch screen panel turns

yellow to indicate that it is almost time to empty the waste bottle. When full, the light turns red and no

more testing will be allowed until the waste bottle is removed and an empty bottle is properly

repositioned in the bay.

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