TriangleTube Prestige Excellence Manual de instrucciones

WARNING

Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of

installation in order to gain warranty coverage.

When receiving the PR STIG xcellence unit, any claims for damage or shortage in shipment must

be filed immediately against the transportation company by the consignee.

Leave all documentation received with appliance with owner for future reference.

* I N S T A L L A T I O N A N D M A I N T E N A N C E *

2010-28 Manual Prestige xcellence

If the information in this manual is not followed exactly, a fire or explosion

may result causing property damage, personal injury or death.

FOR YOUR SAFETY

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity

of this or any other appliance.

• WHAT TO DO IF YOU SM LL GAS

- Do not try to light any appliance

- Do not touch any electrical switch; do not use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas

supplier’s instructions.

- If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or

the gas supplier.

prestige

Water Boiler

Excellence

Revised Date: 06/9/10

Part 1 of 2

NOTICE

This manual outlines the requirements for installation of the PRESTIGE Excellence. Those require-

ments include Boiler Piping, Venting/Combustion Air, Start-Up and Maintenance.

- For detailed instructions regarding the installation of the vent/combustion air system reference the

PRESTIGE Vent Supplement and/or the various optional vent kit instructions.

- For instructions regarding the PRESTIGE Excellence Domestic Water eater Installation require-

ments and piping, reference the PRESTIGE Excellence Indirect Water eater Manual beginning

after page 70 of PRESTIGE Excellence Water Boiler Manual.

The PRESTIGE Vent Supplement is included in the unit’s installation envelope. For instructions or

information regarding the various optional vent kits contact the Engineering Department at Triangle

Tube.

WARNING WARNING

PRODUCT AND SAFETY INFORMATION

Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Product and Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SECTION I - PRE-INSTALLATION ITEMS

Code Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Determining Product Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Boiler Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Recommended Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Residential Garage Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Boiler Freeze Protection Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECTION II - COMBUSTION AIR AND VENTING

Combustion Air Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Ventilation and Combustion Air Requirements - Direct Vent . . . . . . . . . . . 6

Ventilation and Combustion Air Requirements - Category IV . . . . . . . . . . 6

Methods of Accessing Combustion Air into a Space - Category IV . . . . . . 7

- Indoor Combustion Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

- Outdoor Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

- Combination of Indoor and Outdoor Combustion Air. . . . . . . . . . 8-9

Combustion Air and Vent Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Removal of an xisting Boiler from a Common Vent System . . . . . . . . . . 10

Commonwealth of Massachusetts Installation . . . . . . . . . . . . . . . . . . . . . . . 11

SECTION III - UNIT PREPARATIONS

Handling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Wall Mounting Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Wall Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Stud Walls - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Wall Bracket Installation - Solid Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Boiler Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

SECTION IV - BOILER PIPING

General Piping Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Low Water Cut Off Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Additional Limit Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table of Contents

Backflow Preventer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Boiler System Piping Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

xpansion Tank and Makeup Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

Diaphragm xpansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Closed-Type xpansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Circulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Sizing Primary Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

System Piping - Zone Circulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

System Piping - Zone Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

System Piping - Through Boiler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

System Piping - Radiant Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

System Piping - Special Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

System Piping - Multiple Units Installation . . . . . . . . . . . . . . . . . . . . . . . . . 18

Central Heating (CH) System Piping Diagrams. . . . . . . . . . . . . . . . . . . . . . 19-21

SECTION V - INSTALLING VENT / COMBUSTION AIR & CONDENSATE DRAIN

Installing Vent and Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Installing Condensate Drain Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23

SECTION VI - GAS PIPING

Gas Supply Piping Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Natural Gas

Pipe Sizing -Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Natural Gas Supply Pressure Requirements. . . . . . . . . . . . . . . . . . . 25

Propane Gas

Pipe Sizing - Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Propane Gas Supply Pressure Requirements . . . . . . . . . . . . . . . . . . 26

Gas Valve/Venturi Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SECTION VII - INTERNAL WIRING

General Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Control Module Circulator AMP Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Wiring Tool Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Internal Factory Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

SECTION VIII - EXTERNAL WIRING

Installation Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Line Voltage Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

iii

Table of Contents

System Circulator - Zone Valve Application . . . . . . . . . . . . . . . . . . . . . . . . 31

xternal Modulating Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Outdoor Reset Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Additional 24V Limit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

xternal Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-33

SECTION IX - START-UP PREPARATION

Check Boiler System Water Chemistry

Water pH Level 6.0 to 8.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Water Hardness Less Than 7 Grains. . . . . . . . . . . . . . . . . . . . . . . . . 34

Chlorinated Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Flush System to Remove Sediment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Check and Test Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Use of Antifreeze in the Boiler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Filling the Boiler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Check Low Water Cut-Off Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Check for Gas Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Check Thermostat Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Inspection of Condensate Drain Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 36

SECTION X- START-UP PROCEDURES

Final Checks Before Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

PR STIG xcellence Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

If PR STIG xcellence Does Not Start Correctly . . . . . . . . . . . . . . . . . 37

Check the PR STIG xcellence and System . . . . . . . . . . . . . . . . . . . . . . 37-38

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Set Boiler CH Target Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Operation Verification - Space Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41

Set DHW Storage Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Operation Verification - Domestic Hot Water . . . . . . . . . . . . . . . . . . . . . . . 41-42

Boiler Control Display

Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-43

Setting the Boiler Parameters

Parameter Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Accessing Boiler Information

Information Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

rror (Hard Lockout) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

SECTION XI - OUTDOOR RESET CONTROL

Mounting the Outdoor Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Wiring the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Summer/Winter Switch at Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Adjusting Outdoor Reset Curve

CH Maximum Boiler Operating Setpoint (Parameter 4) . . . . . . . . . 48

CH Minimum Boiler Operating Setpoint (Parameter 10) . . . . . . . . 48

CH Reset Curve Coldest Day (Parameter 11) . . . . . . . . . . . . . . . . . 48

CH Reset Curve Warmest Day (Parameter 12) . . . . . . . . . . . . . . . . 49

ntering MCBA Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Changing a Parameter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Outdoor Reset Curve xample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

SECTION XII - EXTERNAL MODULATING CONTROL

Wiring the Modulating Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Parameter Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Programming of xternal Modulating Control . . . . . . . . . . . . . . . . . . . . . . 51

Factory Setting for Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

SECTION XIII - C ECK-OUT PROCEDURES

Check-Out Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

SECTION XIV - INSTALLATION RECORD

Installation Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

SECTIONS XV - MAINTENANCE SC EDULE

Service Technician - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Owner Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

SECTION XVI - MAINTENANCE PROCEDURES

Maintenance Procedures

Reported Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Check Surrounding Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Inspect Burner Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Check System Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Clean Condensate Drain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 57

Table of Contents

Check Ventilation Air Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Inspect Vent and Combustion Air Piping . . . . . . . . . . . . . . . . . . . . . 57

Check Boiler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Check xpansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Check Boiler Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Inspection of Ignition lectrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Check Ignition Wiring and Ground Wiring . . . . . . . . . . . . . . . . . . . 58

Check Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Check Control Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Perform Start-Up and Checkout Procedure . . . . . . . . . . . . . . . . . . . 59

Check Burner Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Check Flame Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Check Combustion Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Check Flue Gas Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Clean Heat xchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-61

Review with Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Handling Previously Fired Combustion Chamber Insulation . . . . . 61

REPLACEMENT PARTS

Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62-65

PRODUCT SPECIFICATIONS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-70

Table of Contents

Product & Safety Information

Indicates the presence of a hazardous

situation which, if ignored, will result in

death, serious injury or substantial

property damage.

Indicates a potentially hazardous situa-

tion which, if ignored, can result in

death, serious injury or substantial

property damage.

Indicates a potentially hazardous situa-

tion which, if ignored, may result in

minor injury or property damage.

Indicates special instructions on installa-

tion, operation or maintenance, which

are important to equipment but not

related to personal injury hazards.

Indicates recommendations made by

Triangle Tube for the installers which

will help to ensure optimum operation

and longevity of the equipment

WARNING

NOTICE

CAUTION

BEST PRACTICE

DANGER

The following terms are used throughout this manual to bring attention to the presence of

potential hazards or important information concerning the product.

Triangle Tube reserves the right to modify the technical specifications and components of

its products without prior notice.

NOTICE

Definitions

Do not use this appliance if any part

has been under water. Immediately call

a qualified service technician to inspect

the appliance and to replace any part of

the control system which has been

under water.

W AT TO DO IF YOU SMELL GAS

- Do not try to light any appliance

- Do not touch any electrical switch; do

not use any phone in your building.

- Immediately call your gas supplier

from a neighbor’s phone. Follow the

gas supplier’s instructions.

- If you cannot reach your gas suppli-

er, call the fire department.

Installation and service must be per-

formed by a qualified installer, service

agency or the gas supplier.

Should overheating occur or the gas

supply fails to shut off, turn OFF the

manual gas control valve external to

the appliance.

DO NOT add cold make up water when

the boiler is hot. Thermal shock can

cause potential cracks in the heat

exchanger.

When servicing the boiler:

- Avoid electrical shock by discon-

necting the electrical supply prior to

performing maintenance.

WARNING

CAUTION

DANGER

Product & Safety Information

Qualified Installer:

Prior to installing this product read all

instructions included in this manual and all

accompanying manuals/documents with this

appliance. Perform all installation steps

required in these manuals in the proper

order given. Failure to adhere to the guide-

lines within these manuals can result in

severe personal injury, death or substantial

property damage.

omeowner:

- This product should be maintained /

serviced and inspected annually by a

qualified service technician.

- This manual is intended for use by a

qualified Installer/Service Technician.

Please reference the unit’s model num-

ber and the serial number from the rat-

ing label on the backside of the control

panel when inquiring about service or

troubleshooting.

Triangle Tube accepts no liability for any

damage resulting from incorrect instal-

lation or from the use of components or

fittings not specified by Triangle Tube.

WARNING NOTICE

NOTICE

Pre-Installation Items

SECTION I - Pre-Installation Items

Code Compliance

This product must be installed in accordance to

the following:

- All applicable local, state, national and

provincial codes, ordinances, regula-

tions and laws.

- For installations in Massachusetts -

code requires the boiler to be installed

by a licensed plumber or gas fitter, and

if antifreeze is utilized, the installation

of a reduced pressure backflow preven-

ter device is required in the boiler’s cold

water fill or make up water supply line.

- For installation in Massachusetts

All direct vented appliances must com-

ply with the guidelines as outlined on

page 11.

- The National Fuel Gas Code NFPA54/

ANSI Z 223.1 - Latest edition.

- National lectric Code ANSI/NFPA 70.

- For installations in Canada -“Installation

Code for Gas Burning quipment”

CGA/B149.1 or B149.2 Canadian

lectrical Code Part 1 CSA C22.1.

- Standards for Controls and Safety

Devices for Automatically Fired Boilers,

ANSI/ASM CSD-1, when required.

The PRESTIGE Excellence boiler gas

manifold and gas controls meet the safe

lighting and other performance require-

ments as specified in ANSI Z21.13 latest

edition.

Determining Product Location

Before locating the PR STIG xcellence

check for convenient locations to:

- Heating system piping

- Venting

- Gas supply piping

- lectrical service

nsure the boiler location allows the combus-

tion air/vent piping to be routed directly through

the building and terminate properly outside with

a minimum amount of length and bends.

nsure the area chosen for the installation of the

PR STIG xcellence is free of any com-

bustible materials, gasoline and other flamma-

ble liquids.

Failure to remove or maintain the area

free of combustible materials, gasoline

and other flammable liquids or vapors

can result in severe personal injury,

death or substantial property damage.

nsure the PR STIG xcellence and its con-

trols are protected from dripping or spraying

water during normal operation or service.

The PR STIG xcellence should be

installed in a location so that any water leaking

from the boiler or piping connections or relief

valve will not cause damage to the area sur-

rounding the unit or any lower floors in the

structure.

Boiler Replacement

If the PR STIG xcellence is replacing an

existing boiler, the following items should be

checked and corrected prior to installation:

- Boiler piping leaks and corrosion.

- Improper location and sizing of the

expansion tank on the boiler heating

loop.

- If applicable, level and quality of freeze

protection within the boiler system.

WARNING

NOTICE

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