TRI tool PIPEMASTER PFM614 Manual de usuario
92-1535 Orig. 110210
Model PFM 614 PIPEMASTER®
TABLE OF CONTENTS
CUSTOMERMESSAGE InsideFrontCover
SAFETYPRECAUTIONS 3
GENERALDESCRIPTION 6
SPECIFICATIONS 7
HYDRAULICSCHEMATIC 11
OPERATION 12
CUTTINGSPEEDSANDFEEDS 21
TOOLING 22
CLAMPINGPADS 25
MAINTENANCE 26
TROUBLESHOOTING 28
ACCESSORIES 30
ILLUSTRATEDPARTSBREAKDOWN 31
TOOLBITRESHARPENINGPOLICY InsideBackCover
WARRANTYINFORMATION InsideBackCover
Copyright 2011
Proprietary property of TRI TOOL Inc.
No reproduction, use, or duplication of the information
shown hereon is permitted without the express written
consent of TRI TOOL Inc.
3
Model PFM 614 PIPEMASTER®
92-1535 : Orig. 110210
SAFETY PRECAUTIONS
WARNING:
IN GENERAL
Whenusingrotatingheadcutting equipment,basicsafetyprecautionsshould alwaysbe
followedtoreducetherisk ofpersonalinjury.
Operatethistool onlyinaccordance withspecificoperating instructions.
Do not override the deadman switch on the power unit. Locking down, ob-
structing, or in any way defeating the deadman switch on the power drive unit
may result in serious injury.
DRESS CONSIDERATIONS
Usestandardsafetyequipment. Hardhats, safetyshoes, safetyharnesses,protective
clothes,andothersafetydevices shouldalwaysbe usedwhen appropriate.
Usesafetyglasses. Do notoperatecutting toolswithouteye protection.
Dressproperly. Donotwear looseclothingor jewelry. They canbecaught inrotating
andmovingparts. Avoidslipperyfloors orwearnonskid footwear. Ifyouhave longhair,
wearprotectivehair coveringtocontain it.
WORKAREA
Keepthework areaclean. Clutteredwork areas andbenches invite injuries.
Considerthework area environment. Keepthearea well lit. Keepelectricalcords,
cables,rags,rigging straps, andetc.clear of rotatingequipment. Donot use power-
cuttingtoolsin thepresenceof flammable liquidsand gasses.
Keepvisitorsaway. Donot let visitorsoruntrained personnelator near operatingtools.
Enforceeyeprotectionrequirementsfor allobservers.
Do not over reach. Keep proper footing at all times.
Stayalert. Watch whatyouare doing. Usecommonsense. Do not operatetoolswhen
youaretired.
4
TRI TOOL INC.
92-1535 : Orig. 110210
TOOLCARE
Maintain tools with care. Keep tools in good operating condition. Sharp tool bits
performbetterandsaferthan dulltoolbits. Well maintainedtools functionproperly
whenneeded.
Checkfordamaged parts. If atoolhas malfunctioned, beendroppedor hit,itmustbe
checkedfordamage. Run no-load testsandfeed functionchecks. Doacomplete
visualinspection.
Electricmotors. Useonly withproperAC voltagepowersources andobserveall nor-
malelectricshockhazardprocedures.
Donotabuse powerandcontrol cords. Pulling orrunning over cordsandcables can
resultinelectrical shockhazards andmalfunctions. Keepcontrol andpowercords out
ofall cuttingfluidsandwater.
Hydraulicdrives. Observeproper proceduresfor electricallydrivenpower sources.
Avoiddamageto hydrauliclines. Keepquick-disconnects clean. Grit contamination
causesmalfunctions.
Airtools. Checkthe exhaustmuffler. Brokenordamaged mufflerscan restrictairflow
orcauseexcessive noise. Useairmotors only withafiltered, lubricatedandregulated
airsupply. Dirtyair,low-pressureair oroverpressure airwillcause malfunctions,
includingdelayed starting.
AREAEQUIPMENT
Securework. Wheneverpossible use clamps,vises,chains andstrapsto secure pipe.
Makesurethe tool issecured;it is safertohave both handsfreeto operate thetool.
TOOLUSE
Usetheright tool andtoolbit for thejob. Donot use atool,which is incorrectforthe job
youaredoing.
Keepthetool bits fullyengagedin the toolbitholders. Loose bits areasafety hazard.
Disconnectthepower supplyduring setupandmaintenance. Use all'Stop'or 'Shutoff'
featuresavailable whenchangingor adjustingtool bits,maintainingthetool,or whenthe
toolisnot in use.
5
Model PFM 614 PIPEMASTER®
92-1535 : Orig. 110210
Removeadjustingkeys andwrenchesbefore applyingpower totheequipment. De-
velopahabit ofcheckingthe toolbeforeturning it ontomake surethatall keysand
wrencheshave beenremoved.
Donotforce tools. Toolsandtool bitsfunctionbetter andsaferwhen usedatthefeed
andspeedrate forwhichthey weredesigned.
Donotreach into rotatingequipment. Donot reachintothe rotating headstockto clear
chips,to make adjustments,or to checksurfacefinish. Amachinedesigned to cutsteel
willnotstop forahand or anarm.
Handlechipswith care. Chipshavevery sharp edgesandare hot. Donottry topull
chipsapart withyour hands;theyareverytough.
Avoidunintentional starts. Donotcarry orhandle toolswithyourhandon theoperating
switchesorlevers. Do notlaythe tooldownin amannerthat willstartthe drive. Donot
allowthetooltoflip aroundormove whenadjustingor changingtool bits.
Storeidletools properly. Disconnect toolsfromthe power sourceandstore in asafe
place. Removetoolbits forsafehandling of thetool.
6
TRI TOOL INC.
92-1535 : Orig. 110210
GENERAL DESCRIPTION
TheModelPFM614 is aportableODmount machine toolforbevelingand facing 6”
through14”pipe. The toolisconfigured withadual hydraulicdrivemotor poweringa
setofhelical gearsattached tothemain spindle. Anauto-feedhydraulic cylinderwith
rapidandslowfeedcontrol providesaccuratecuttingheadcontrol. One hydraulically
actuatedODclamping headassembly with mountingpads coversthewhole rangeof
thetool.
7
Model PFM 614 PIPEMASTER®
92-1535 : Orig. 110210
SPECIFICATIONS
DESIGNAND OPERATING FEATURES
Thetoolaccepts it’sowntorque throughthe ODclampinghead.
TheODclamping head provides,fastand accurate clampsofthe pipe.
Allwrenchesneeded foroperationare providedwith thesystem.
Thelatheis providedwith liftingframe.
The OD clamping head provides a maximum of 50,000 lbs. of clamping force at 2000
PSI.
TheOD clampingheadcovers thefull mountingrangeofthetool.
Thepowertrain uses aprecisionhelical cut gearsystem,fora more preciseweld
preparation.
Thelather hasaninfinitelyadjustablefeedvalveforaccurateand smoothcutting.
Fiveanda half (51/2)inches of feedtravelallows easier andmoreforgiving axial
positioning.
Theextrafeedtravelallows thetool tohandleheavier pipewall thickness.
Three(3)IDTrackingToolModules allowsdistributingthe cuttingloadsto moretoolbits
tohandle greaterwallthickness.
Three(3)torque acceptancebarsinsure greatertorquehandling andabalanced load
foraccuratefacing.
Thehydraulic drivesystemdeliverssmoothoperation.
Aswitched chipguardissupplied forthesafety of theoperator.
Aninterlockingsafety mechanismisalso suppliedtoavoid unclamping theODclamp-
ingheadwhile theheadstockis rotating.
8
TRI TOOL INC.
92-1535 : Orig. 110210
SPECIFICATIONS
Weight
2,650 lbs. (1,202 Kg)
Clearances and Dimensions
MaximumRotating HeadDIA
17.375”(441.3mm)
Length,Approximate (paralleltoaxis of pipe)
80.27”(2038.8mm)
AvailableFeedTravel
5.50”(139.7mm)
45.35"
(1151.9 mm)
26.84"
(681.7 mm)
57.33"
(1456.3 mm)
80.27"
(2038.8 mm)
33.97"
(862.8 mm)
36.81"
(940.0 mm)
Envelope Drawing
9
Model PFM 614 PIPEMASTER®
92-1535 : Orig. 110210
StandardMinimumStraight MountingLength
11" (280 mm)
Cutting Capacities
Basic Pipe Sizes
6”through14” pipewithwallthicknesses asspecifiedbelow.
Basic Tube Sizes
6.63”(168.4mm) ODTubingwith amaximumOD of 14.00”(355.6mm).
AminimumID of4.89”(124.2 mm)maybe beveledwiththe standard
system.
WallThickness Capacity
Wallthicknessof allstandardpipe schedules(2.48” [63.0 mm]max.) in
therangelisted. Tubing or pipewithgreater wallthicknessmay be
handledprovidedthe IDisequalto orgreaterthan 4.89” (124.2mm)and
theODis equaltoor lessthan14.00” (355.6mm). ContactTRI TOOL
INC.for heavierwall procedures.
Material Cutting Capabilities
Mildsteels,chrome steels (Rc30max.), withnolimitations as specifiedinthe
aboveinformation(#2).
Stainlesssteel, copper-nickelalloys, Inconelandsomeotherhightemperature
alloysmayrequire specialproceduresas afunctionof wallthicknessand typeof
endpreparations. ContactTRITOOL’sEngineering Departmentfor details.
Cutting Speeds
HydraulicDrive
HeadSpeed, Maximum (Approximate)
152 RM
10
TRI TOOL INC.
92-1535 : Orig. 110210
Feed
Hydraulicpoweredcylinder withfast feed controlin bothdirectionsand fine
adjustmentfeed forcutting.
Mounting
Hydraulicallyactuated cylindersexpandtheclampingpads.
Drive System
DualHydraulic Drive
Requiresaseparatehydraulic powersupply.
ReferencetheTRITOOLHPU75-60/5.
Power Requirements
60 GPM at 2000 psi
5 GPM at 2000 psi
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