Trane RAUL 190 Manual de usuario

RAU-SVX01G-GB

RAUL

Air Cooled Condensing Unit

Sizes 190 – 260 – 300 – 350 – 400

450 – 500 – 600 – 700 – 800

July 2020

Conﬁdential and proprietaryTrane information

Original instructions

To be used

with the CH530 control

module manual

Table of Contents

RAU-SVX01G-GB

General information ....................................................................................................3

Foreword ............................................................................................................3

Warnings and cautions......................................................................................3

Safety recommendations..................................................................................3

Reception............................................................................................................3

Warranty .............................................................................................................3

Contents .......................................................................................................................4

Refrigerant..........................................................................................................4

Environmental Protection / Compliance with F-Gas regulation.....................4

Maintenance contract........................................................................................4

Training...............................................................................................................4

Unit nameplate ..................................................................................................5

Installation instructions.....................................................................................5

Handling .............................................................................................................5

Installation....................................................................................................................5

Refrigerant lines.................................................................................................6

Refrigerant charge (all split system types) ......................................................7

Oil charge ...........................................................................................................7

Electrical connections...................................................................................... 10

Temperature sensor......................................................................................... 10

Hot gas-bypass control (option) ..................................................................... 10

Capacity control modes .................................................................................. 11

General start-up .........................................................................................................12

Start-up Preparation ........................................................................................12

Start-up.............................................................................................................12

Control System ................................................................................................15

Unit operations ................................................................................................15

Week end shutdown ........................................................................................15

Seasonal shutdown .........................................................................................15

Seasonal start-up.............................................................................................15

Operation....................................................................................................................15

Maintenance...............................................................................................................16

Installation checklist...................................................................................................17

Troubleshooting guide ..............................................................................................18

Performance Data ......................................................................................................20

Notes...........................................................................................................................22

RAU-SVX01G-GB

Foreword

These instructions are given as a guide to good practice in the installation, start-up, operation, and maintenance by

the user, ofTrane RAUL.They do not contain full service procedures

necessary for the continued successful operation of this equipment.The services of a qualiﬁed technician should

be employed through the medium of a maintenance contract with a reputable service company. Read this manual

thoroughly before unit start-up.

Units are assembled, pressure tested, dehydrated, charged and run tested before shipment.

Warnings and cautions

Warnings and Cautions appear at appropriate sections throughout this manual.Your personal safety and the proper

operation of this machine require that you follow them carefully.The constructor assumes no liability for installations

or servicing performed by unqualiﬁed personnel.

WARNING!: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION!: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

It may also be used to alert against unsafe practices or for equipment or property-damage-only accidents.

Safety recommendations

To avoid death, injury, equipment or property damage, the following recommendations should be observed during

maintenance and service visits:

1. The maximum allowable pressures for system leak testing on low and high pressure side are given in the

chapter «Installation». Always provide a pressure regulator.

2. Disconnect the main power supply before any servicing on the unit.

3. Service work on the refrigeration system and the electrical system should be carried out only by qualiﬁed and

experienced personnel.

Reception

On arrival, inspect the unit before signing the delivery note.

Reception in France only:

In case of visible damage:The consignee (or the site representative) must specify any damage on the delivery

note, legibly sign and date the delivery note, and the truck driver must countersign it. The consignee (or the site

representative) must notifyTrane Epinal Operations - Claims team and send a copy of the delivery note.The customer

(or the site representative) should send a registered letter to the last carrier within 3 days of delivery.

Note: for deliveries in France, even concealed damage must be looked for at delivery and immediately treated as

visible damage.

Reception in all countries except France:

In case of concealed damage:The consignee (or the site representative) must send a registered letter to the

last carrier within 7 days of delivery, claiming for the described damage. A copy of this letter must be sent to

Trane Epinal Operations - Claims team.

Warranty

Warranty is based on the general terms and conditions of the manufacturer.The warranty is void if the equipment is

repaired or modiﬁed without the written approval of the manufacturer, if the operating limits are exceeded or if the

control system or the electrical wiring is modiﬁed. Damage due to misuse, lack of maintenance or failure to comply

with the manufacturer’s instructions or recommendations is not covered by the warranty obligation. If the user does

not conform to the rules of this manual, it may entail cancellation of warranty and liabilities by the manufacturer.

General information

4RAU-SVX01G-GB

Refrigerant

The refrigerant provided by the manufacturer meets all the requirements of our units. When using recycled or

reprocessed refrigerant, it is advisable to ensure its quality is equivalent to that of a new refrigerant. For this,

it is necessary to have a precise analysis made by a specialized laboratory. If this condition is not respected,

the manufacturer warranty could be cancelled.

Environmental Protection / Compliance with F-Gas regulation

This equipment contains a ﬂuorinated gas covered by the Kyoto Protocol [or an ozone depleting substance

covered by Montreal Protocol].The type and quantity of refrigerant per circuit is indicated on the product nameplate.

The Global Warming Potential of the refrigerant implemented inTrane Air Conditioning and Refrigeration Equipment

is presented in the table by type of refrigerant.

Refrigerant type GWP (1) value

R134a 1 300

R407C 1 653

The operator (contractor or end user) must check local environmental regulations impacting installation, operation

and disposal of the equipment; in particular need to recover environmentally harmful substances (refrigerant, oil,

antifreeze agents, etc.) Do not vent into the atmosphere any refrigerant. The handling of refrigerant shall be fulﬁlled

by a qualiﬁed service engineer.

(1) GWP = global warming potential

Maintenance contract

It is strongly recommended that you sign a maintenance contract with your local Service Agency. This contract

provides regular maintenance of your installation by a specialist in our equipment. Regular maintenance ensures

that any malfunction is detected and corrected in good time and minimizes the possibility that serious damage

will occur. Finally, regular maintenance ensures the maximum operating life of your equipment. We would remind

you that failure to respect these installation and maintenance instructions may result in immediate cancellation of

the warranty.

Training

To assist you in obtaining the best use of it and maintaining it in perfect operating condition over a long period of

time, the manufacturer has at your disposal a refrigeration and air conditioning service school.The principal aim of

this is to give operators and technicians a better knowledge of the equipment they are using, or that is under their

charge. Emphasis is particularly given to the importance of periodic checks on the unit operating parameters as well

as on preventive maintenance, which reduces the cost of owning the unit by avoiding serious and costly breakdown.

Contents

RAU-SVX01G-GB

Installation

For minimum clearance, consult the certiﬁed submittals, which are available on request from yourTrane Sales Ofﬁce.

Unit nameplate

The unit nameplate gives the complete model reference numbers.The unit power rating is shown, and power

supplies should not deviate by more than 5 % from the rated power.

Compressor motor amperage is shown in box I.MAX.

The customer’s electrical installation must be able to withstand this current.

Installation instructions

Foundations

No special foundations are required, provided the supporting surface is ﬂat and level, and can withstand the weight

or the unit.

Anti-vibration rubber pads

They are supplied as standard with the machine, and should be placed between the supporting ﬂoor and the unit to

attenuate vibrations.

– 4 pads for the sizes 190 to 300

– 6 pads for the sizes 350 to 800

– Trane does not allow the installation of spring isolators.

Clearance

Respect recommended clearance around the unit to allow maintenance operation to take place without obstruction

and recommended clearance around condenser.

CAUTION! Unit operation depends on the air temperature. Any recycling of the air fed out by the fans will increase

the air intake temperature over the condenser ﬁns and can result in high pressure cut-out.

In this case the standard operating conditions are modiﬁed.

Operation of the unit may be affected by an increase in air temperature on the condenser.

When the units are positioned in a windy area, avoid all the risks of air-cooled recycling.

See submittals

Handling

Note:

The plates welded at the end of the bases must not be used for handling.

Figure 1 –

Handling

6RAU-SVX01G-GB

Installation

Table 1 –

Dimensions of recommended slings and swing-bar:

190 260 300 350 400 450 500 600 700 800

A (mm) 1500 1500 1500 1500 1500 1500 2400 2400 2300 2300

B (mm) 1800 1800 1800 1800 1800 1800 1800 1800 2200 2200

Weight - crated (kg) 555 625 691 869 959 985 1123 1251 1695 1754

Refrigerant lines

Figure 2 –

Refrigerant ﬂow chart

1 = Compressor

2 = Condenser coil

3 = Subcooler coil

4 = Schraeder valve

5 = Coil header

6 = Relief valve

7 = High pressure switch

8 = Low pressure transducer

9 = High pressure transducer

10 = Stop valve

Calculating and ﬁxing the capacity of refrigerant lines is necessary to assure the oil return to the compressor, avoid

refrigerant phase changes and limit pressure drop.

Liquid lines

Calculate capacity of liquid line, as per the following criteria.

1. Maximum load operating conditions.

2. To avoid any evaporation risk:

– Consider the vertical risers

– Maximum pressure drop must not exceed 1 to 2°C

3. Liquid circulation speed in a 0.5 to 2m/s range.

Discharge lines

Discharge lines should be calculated to obtain the gas displacement speed in horizontal and vertical lines required to

drive compressor oil. Determine diameter of discharge lines as per the following criteria.

1. Speed above 2.5 m/s horizontally. (Consider minimum speed at minimum load).

2. Speed above 5.0 m/s vertically (Vertical risers, consider speed at minimum load).

3. Maximum speed 20 m/s.

4. Horizontal pipe run must be pitched of 1cm/m in the same direction as the refrigerant circulation.

5. An oil trap is necessary for vertical risers greater than 3m. For major elevations add an intermediate oil trap

every 5m.

6. Maximum pressure drop between 20 to 50 kPa.

7. Install a ﬁlter drier adapted to refrigerant capacity.

RAU-SVX01G-GB

Installation

Insulation of refrigerant lines

Insulate refrigerant lines from building itself to avoid transmission to building structure of vibrations normally

caused by pipework.

Also avoid bypassing the unit’s damping system by ﬁxing the refrigerant lines or the electrical ducts very rigidly.

Vibrations may propagate into building structure through rigidly ﬁxed refrigerant lines.

Pressure tests. Leak detection

During operations, take the following precaution:

1. Neither oxygen nor acethylene should be used instead of refrigerant and nitrogen to detect leaks, otherwise a

violent explosion may occur.

2. Always use valves and manometers to check the test pressure in system. Excessive pressure may either cause

pipes to rupture, damage unit, or cause an explosion, causing possible physical injury.

Carry out liquid line and hot gas line pressure tests in accordance with current standards.

The test pressures applied to the liquid line and the hot gas suction line must comply with the country’s standards.

Caution: Do not go more than 0.7 bar above the high pressure switch setpoint.

Introduce enough refrigerant into circuit in order to obtain a pressure of 85 to 100 kPa. Search for possible leaks

using detector.This operation should be carried out with great care throughout the system.

If leaks are detected, pump down the refrigerant, and repair defective component. Repeat test process, to check that

the repair can withstand rated pressure.

Refrigerant charge (all split system types)

Units ship with a nitrogen holding charge and isolating valves.

After system pressure and vacuum testing, ﬁll up unit with refrigerant.The refrigerant complement will be charged

according to the diameter and the length of the refrigerant piping work up to obtain the correct superheat and

subcooling temperatures.

Oil charge

The oil quantity necessary for the split system has also to be adjusted according to the diameter and the length of

the refrigerant piping work.

Important note: These operations have to be performed by a specialist according to the rules of the art.The results

have to be written on a start up record by theTrane engineer or the client’s specialist who has performed this start

up.The quantity of refrigerant and oil added are at the client’s charges.

8RAU-SVX01G-GB

Installation

Table 2 –

R407C General data

RAU 190 RAU 260 RAU 300 RAU 350 RAU 400 RAU 450 RAU 500 RAU 600 RAU 700 RAU 800

R407C R407C R407C R407C R407C R407C R407C R407C R407C R407C

Performances (1)

Gross cooling capacity (1) (kW) 54.8 66.6 81.1 95.3 108.3 118.8 133.0 162.0 194.7 218.8

Power input in cooling (1) (kW) 16.7 23.6 28.2 31.0 36.1 43.2 48.7 57.9 61.8 74.6

Main Power supply 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

Sound Power Level (5) (dB(A)) 88 90 91 91 92 93 93 94 98 98

Units

Amps

Nominal (4) (A) 41.3 50.1 59.0 70.3 79.1 88.0 99.3 117.0 150.4 168.1

Start-up Amps (A) 144 199 207 219 228 236 248 265 299 316

Max supply cable size (mm2)3535355050959595150150

Compressor

Number 2223334466

Type Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll

Model

10T+10T 10T+15T 2x15T 10+10T- 15T 10T+15T - 15T 15T+15T - 15T 2x(10T+15T) 2 x (15T+15T) 2x(10T+10T+15T) 2x(10T+15T+15T)

Number of speeds 1111111111

Number of motors C1 / C2 2 2 2 2 / 1 2 / 1 2 / 1 2 / 2 2 / 2 3 / 3 3 / 3

Rated Amps (2)(4) (A) 17.7 17.7 / 26.6 26.6 17.7 / 26.617.7 / 26.6 26.6 17.7 / 26.6 26.6 17.7 / 26.617.7 / 26.6

Locked rotor Amps (2) (A) 120 120 / 175 175 120 / 175 120 / 175 175 120 / 175 175 120 / 175 120 / 175

Motor RPM (rpm) 2900 2900 2900 2900 2900 2900 2900 2900 2900 2900

Sump Heater (2) (W)

50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V

Liquid and Suction connection

Suction connection brazed 1”5/8 1”5/8 1”5/8 1”5/8 1”5/8 1”5/8 1”5/8 1”5/8 2”1/8 2”1/8

Liquid connection brazed 7/8” 7/8” 7/8” 7/8” 7/8” 7/8” 7/8” 7/8” 1”1/8 1”1/8

Coil

Type Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin

Tube size (mm) 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52

Tube type Smooth Smooth Smooth Smooth Smooth Smooth Smooth Smooth Smooth Smooth

Height (mm) 1219 1219 1219 1219 1219 1219 1219 1219 1219 1219

Length (mm) 2743 2743 2743 3455 4115 4115 5486 5486 5486 5486

Face Area (m2) 3.34 3.34 3.34 4.21 5.02 5.02 6.69 6.69 6.69 6.69

Rows # 2233332333

Fins per foot (fpf) # 156.0 156.0 156.0 156.0 156.0 156.0 156.0 156.0 156.0 156.0

Fan

Type Propeller Propeller Propeller Propeller Propeller Propeller Propeller Propeller Propeller Propeller

Number 2223334466

Diameter (mm) 962 962 962 962 962 962 962 962 962 962

Drive type Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct

Number of speeds 1111111111

Air ﬂow (m3/h) 27000 27000 25300 35900 37900 37900 54000 50700 89100 89100

Number of motors 2223334466

Motor HP (2) (kW) 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 1.72 1.72

Rated Amps (2) (A) 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 3.26 3.26

Locked rotor Amps (2) (A) 6.9 6.9 6.9 6.9 6.9 6.9 6.9 6.9 15.5 15.5

Motor RPM (rpm) 705 705 705 705 705 705 705 705 930 930

Dimensions

Height (mm) 1582 1582 1582 1582 1582 1582 1584 1584 1598 1598

Length (mm) 2061 2061 2061 2921 2921 2921 2225 2225 3090 3090

Width (mm) 995 995 995 995 995 995 1865 1865 1948 1948

Weight uncrated (kg) 514 584 650 810 900 926 1040 1168 1575 1634

Weight crated (kg) 555 625 691 869 959 985 1123 1251 1695 1754

System Data

Refrigerant circuit 1112222222

System Data

Refrigerant circuit 1112222222

Refrigerant Charge (3)

Circuit A & B (kg) Split

system

Split

system

Split

system

Split

system

Split

system

Split

system

Split

system

Split

system

Split

system

Split

system

(1) at 7°C SST and 35°C ambiant

(2) per motor

(3) per circuit

(4) 5°C sat suction temp. - 60°C sat discharge temp.

(5) in accordance with ISO 3746

RAU-SVX01G-GB

Installation

Table 3 –

R134a General data

RAU 190 RAU 260 RAU 300 RAU 350 RAU 400 RAU 450 RAU 500 RAU 600 RAU 700 RAU 800

R134a R134a R134a R134a R134a R134a R134a R134a R134a R134a

Performances (1)

Gross cooling capacity (1) (kW) 43.8 53.2 63.9 75.4 85.1 93.6 106.3 127.9 153.8 172.7

Power input in cooling (1) (kW) 12.1 15.8 18.5 21.3 24.3 27.7 31.5 37.0 47.1 53.9

Main Power supply 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

Sound Power Level (5) (dB(A)) 86 87 89 89 90 90 90 92 98 98

Units

Amps

Nominal (4) (A) 31.2 38.2 45.2 53.3 60.3 67.3 75.4 89.4 116.4 130.4

Start-up Amps (A) 139 194 201 209 216 223 231 245 272 286

Max supply cable size (mm2)3535355050959595150150

Compressor

Number 2223334466

Type Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll

Model

10T+10T 10T+15T 2x15T 10+10T- 15T 10T+15T - 15T 15T+15T - 15T 2x(10T+15T) 2 x (15T+15T) 2x(10T+10T+15T) 2x(10T+15T+15T)

Number of speeds 1111111111

Number of motors C1 / C2 2 2 2 2 / 1 2 / 1 2 / 1 2 / 2 2 / 2 3 / 3 3 / 3

Rated Amps (2)(4) (A) 12.7 12.7 / 19.7 19.7 12.7 / 19.712.7 / 19.7 19.7 12.7 / 19.7 19.7 12.7 / 19.7 12.7 / 19.7

Locked rotor Amps (2) (A) 120 120 / 175 175 120 / 175 120 / 175 175 120 / 175 175 120 / 175 120 / 175

Motor RPM (rpm) 2900 2900 2900 2900 2900 2900 2900 2900 2900 2900

Sump Heater (2) (W)

50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V 50W - 400V

Liquid and Suction connection

Suction connection brazed 1”5/8 1”5/8 1”5/8 1”5/8 1”5/8 1”5/8 1”5/8 1”5/8 2”1/8 2”1/8

Liquid connection brazed 7/8” 7/8” 7/8” 7/8” 7/8” 7/8” 7/8” 7/8” 1”1/8 1”1/8

Coil

Type Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin Plate Fin

Tube size (mm) 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52

Tube type Smooth Smooth Smooth Smooth Smooth Smooth Smooth Smooth Smooth Smooth

Height (mm) 1219 1219 1219 1219 1219 1219 1219 1219 1219 1219

Length (mm) 2743 2743 2743 3455 4115 4115 5486 5486 5486 5486

Face Area (m2) 3.34 3.34 3.34 4.21 5.02 5.02 6.69 6.69 6.69 6.69

Rows # 2233332333

Fins per foot (fpf) # 156.0 156.0 156.0 156.0 156.0 156.0 156.0 156.0 156.0 156.0

Fan

Type Propeller Propeller Propeller Propeller Propeller Propeller Propeller Propeller Propeller Propeller

Number 2223334466

Diameter (mm) 962 962 962 962 962 962 962 962 962 962

Drive type Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct

Number of speeds 1111111111

Air ﬂow (m3/h) 27000 27000 25300 35900 37900 37900 54000 50700 89100 89100

Number of motors 2223334466

Motor HP (2) (kW) 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 1.88 1.88

Rated Amps (2) (A) 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 4.2 4.2

Locked rotor Amps (2) (A) 6.8 6.8 6.8 6.8 6.8 6.8 6.8 6.8 14.7 14.7

Motor RPM (rpm) 680 680 680 680 680 680 680 680 915 915

Dimensions

Height (mm) 1582 1582 1582 1582 1582 1582 1584 1584 1598 1598

Length (mm) 2061 2061 2061 2921 2921 2921 2225 2225 3090 3090

Width (mm) 995 995 995 995 995 995 1865 1865 1948 1948

Weight uncrated (kg) 514 584 650 810 900 926 1040 1168 1575 1634

Weight crated (kg) 555 625 691 869 959 985 1123 1251 1695 1754

System Data

Refrigerant circuit 1112222222

Refrigerant Charge (3)

Circuit A & B (kg) Split

system

Split

system

Split

system

Split

system

Split

system

Split

system

Split

system

Split

system

Split

system

Split

system

(1) at 7°C SST and 35°C ambiant

(2) per motor

(3) per circuit

(4) 5°C sat suction temp. - 60°C sat discharge temp.

(5) in accordance with ISO 3746

10 RAU-SVX01G-GB

Installation

Electrical connections

CAUTION!

1. The greatest care should be taken when cutting through passages and installing electric wiring. Under no

circumstances should chips of metal or cuttings of copper or isolating material fall into the starter panel or

electric components. Relays, contactors, terminals and control wiring should be covered and protected before

power supplies are connected.

2. Install power supply cabling as shown in wiring diagram. Adequate cable gland should be chosen, ensuring no

foreign bodies enter the electrical housing or components.

3. Cabling must comply with standards in force.The type and location of fuses must also comply with standards.

As a safety measure, fuses should be visibly installed, close to the unit.

4. Only copper wiring should be used. Using aluminium wires can produce galvanic corrosion and possibly lead to

superheat and failure of connection points.

As standard,Trane provides the single power supply which includes the transformer. Warranty reserves will be

formulated if a transformer, not supplied byTrane, is installed inside the electric panel.

Temperature sensor

Two temperature sensors are provided, in the control panel of the unit.They have to be ﬁtted on site in order to

measure the air inlet and outlet temperature downstream to the DX coil (evaporator). Refer to supplied wiring

diagram for connection of sensors.

To place the sensor into the airﬂow, the technician will have to cut the cable between the electronic case and the

sensing element, and then reconnect both elements with a twisted pair cable with a maximum distance of 300m.

Hot gas-bypass control (option)

The hot gas bypass option only provides a relay contact needed to initiate hot gas bypass on the evaporator.

All the refrigerant piping modiﬁcations are not done in the factory and have to be done on the jobsite. An additional

refrigerant line and solenoid valve must be added on site (not provided) between the discharge line and the suction

line on Circuit 1. When the solenoid valve is activated, refrigerant vapor will ﬂow from the discharge line to the

suction line.This refrigerant vapor satisﬁes the compressor mass ﬂow requirement, but because no phase change

has occurred, this ﬂow does not contribute to unit capacity.The amount of capacity shed by the hot gas bypass line

depends upon the size of the line (restriction) and the pressure difference between the discharge line and the suction

line. Closing the solenoid valve in the hot gas bypass line deactivates hot gas bypass.

Figure 3

1 = Air intake

2 = Fan

3 = Evaporating coil

4 = Air supply

5 = Evaporator leaving air temperature sensor

6 = Evaporator entering air temperature sensor

7 = Thermostatic expansion valve

8 = Sight glass

9 = Manual shut-off valve

10 = Filter dryer

11 = Liquid solenoid valve

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