Trane TR200 Series Manual de usuario

TR200 New D-Frame, 110-400 kW

Operating Instructions

August 2020 BAS-SVX54B-EN

SAFETY WARNING

Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of

heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.

Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.

When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are

attached to the equipment.

Safety

WARNING

HIGH VOLTAGE!

Frequency converters contain high voltage when

connected to AC mains input power. Installation, start up,

and maintenance should be performed by qualified

personnel only. Failure to perform installation, start up, and

maintenance by qualified personnel could result in death

or serious injury.

High Voltage

Frequency converters are connected to hazardous mains

voltages. Extreme care should be taken to protect against

shock. Only trained personnel familiar with electronic

equipment should install, start, or maintain this equipment.

WARNING

UNINTENDED START!

When the frequency converter is connected to AC mains,

the motor may start at any time. The frequency converter,

motor, and any driven equipment must be in operational

readiness. Failure to be in operational readiness when the

frequency converter is connected to AC mains could result

in death, serious injury, equipment, or property damage.

Unintended Start

When the frequency converter is connected to the AC

mains, the motor may be started by means of an external

switch, a serial bus command, an input reference signal, or

a cleared fault condition. Use appropriate cautions to

guard against an unintended start.

WARNING

Voltage

[V]

Power range

[kW]

Power range

[HP]

Minimum

waiting time

[min]

3x400 90-250 125-350 20

3x400 110-315 150-450 20

3x500 110-315 150-450 20

3x500 132-355 175-500 20

3x525 75-250 100-350 20

3x525 90-315 125-450 20

3x690 90-250 125-350 20

3x690 110-315 150-450 20

Discharge Time

Approvals

Table 1.2

TR200 D-Frame Operating Instructions Safety

DISCHARGE TIME!

Frequency converters contain DC-link capacitors that can

remain charged even when the frequency converter is not

powered. To avoid electrical hazards, disconnect AC mains,

any permanent magnet type motors, and any remote DC-

link power supplies, including battery backups, UPS and

DC-link connections to other frequency converters. Wait for

the capacitors to fully discharge before performing any

service or repair work. The amount of wait time is listed in

the Discharge Time table. Failure to wait the specified time

after power has been removed before doing service or

repair could result in death or serious injury.

BAS-SVX54B-EN

Safety TR200 D-Frame Operating Instructions

BAS-SVX54B-EN

Contents

1 Introduction

1.1 Product Overview 4

1.1.2 Extended Options Cabinets 5

1.2 Purpose of the Manual 5

1.3 Additional Resources 6

1.4 Product Overview 6

1.5 Internal Controller Functions 6

1.6 Frame Sizes and Power Ratings 7

2 Installation

2.1 Planning the Installation Site 8

2.2 Pre-Installation Check List 8

2.3 Mechanical Installation 8

2.3.1 Cooling 8

2.3.2 Lifting 9

2.3.3 Wall Mounting - IP21 (NEMA 1) and IP54 (NEMA 12) Units 9

2.4 Electrical Installation 10

2.4.1 General Requirements 10

2.4.2 Earth (Grounding) Requirements 13

2.4.2.1 Leakage Current (>3.5 mA) 13

2.4.2.2 Earthing (Grounding) IP20 Enclosures 14

2.4.2.3 Earthing (Grounding) IP21/54 Enclosures 14

2.4.3 Motor Connection 14

2.4.3.1 Terminal Locations: D1h-D4h 15

2.4.3.2 Terminal Locations: D5h-D8h 18

2.4.4 Motor Cable 26

2.4.5 Motor Rotation Check 26

2.4.6 AC Mains Connection 26

2.5 Control Wiring Connection 27

2.5.1 Access 27

2.5.2 Using Screened Control Cables 27

2.5.3 Earthing (Grounding) of Screened Control Cables 27

2.5.4 Control Terminal Types 28

2.5.5 Wiring to Control Terminals 29

2.5.6 Control Terminal Functions 29

2.6 Serial Communication 29

2.7 Optional Equipment 30

2.7.1 Load Share Terminals 30

2.7.2 Regeneration Terminals 30

TR200 D-Frame Operating Instructions Contents

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2.7.3 Anti-condensation Heater 30

2.7.4 Brake Chopper 30

2.7.5 Mains Shield 30

2.7.6 Mains Disconnect 30

2.7.7 Contactor 30

2.7.8 Circuit Breaker 31

3 Start Up and Commissioning

3.1 Pre-start 32

3.2 Applying Power 33

3.3 Basic Operational Programming 33

3.4 Local-control Test 34

3.5 System Start Up 35

4 User Interface

4.1 Local Control Panel 36

4.1.1 LCP Layout 36

4.1.2 Setting LCP Display Values 37

4.1.3 Display Menu Keys 37

4.1.4 Navigation Keys 38

4.1.5 Operation Keys 38

4.2 Back Up and Copying Parameter Settings 38

4.2.1 Uploading Data to the LCP 39

4.2.2 Downloading Data from the LCP 39

4.3 Restoring Default Settings 39

4.3.1 Recommended Initialisation 39

4.3.2 Manual Initialisation 39

5 Programming

5.1 Introduction 40

5.2 Programming Example 40

5.3 Control Terminal Programming Examples 42

5.4 International/North American Default Parameter Settings 42

5.5 Parameter Menu Structure 43

5.6 Remote Programming with Trane Drive Utility (TDU) 48

6 Application Examples

6.1 Introduction 49

6.2 Application Examples 49

7 Status Messages

7.1 Status Display 54

Contents TR200 D-Frame Operating Instructions

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7.2 Status Message Definitions Table 54

8 Warnings and Alarms

8.1 System Monitoring 57

8.2 Warning and Alarm Types 57

8.2.1 Warnings 57

8.2.2 Alarm Trip 57

8.2.3 Alarm Trip-lock 57

8.3 Warning and Alarm Displays 57

8.4 Warning and Alarm Definitions 58

8.5 Fault Messages 60

9 Basic Troubleshooting

9.1 Start Up and Operation 67

10 Specifications

10.1 Power-dependent Specifications 70

10.2 General Technical Data 73

10.3 Fuse Tables 77

10.3.1 Protection 77

10.3.2 Fuse Selection 77

10.3.3 Short Circuit Current Rating (SCCR) 78

10.3.4 Connection Tightening Torques 78

Index

TR200 D-Frame Operating Instructions Contents

BAS-SVX54B-EN

1Introduction

1.1 Product Overview

1.1.1 Interior Views

Illustration 1.1 D1 Interior Components

Illustration 1.2 Close-up View: LCP and Control Functions

1 LCP (Local Control Panel) 9 Relay 2 (04, 05, 06)

2 RS-485 serial bus connector 10 Lifting ring

3 Digital I/O and 24 V power supply 11 Mounting slot

4 Analog I/O connector 12 Cable clamp (PE)

5 USB connector 13 Earth (ground)

6 Serial bus terminal switch 14 Motor output terminals 96 (U), 97 (V), 98 (W)

7 Analog switches (A53), (A54) 15 Mains input terminals 91 (L1), 92 (L2), 93 (L3)

8 Relay 1 (01, 02, 03) 16 TB5 (IP21/54 only). Terminal block for anti-condensation heater

Table 1.1

NOTE

For location of TB6 (terminal block for contactor), see

2.4.3.2 Terminal Locations: D5h-D8h.

Introduction TR200 D-Frame Operating Instructions

BAS-SVX54B-EN

1.1.2 Extended Options Cabinets

If a frequency converter is ordered with one of the

following options, it is supplied with an options cabinet

that makes it taller.

•

Brake chopper

•

Mains disconnect

•

Contactor

•

Mains disconnect with contactor

•

Circuit breaker

Illustration 1.3 shows an example of a frequency converter

with an options cabinet. Table 1.2 lists the variants for the

frequency converters that include input options.

Illustration 1.3 D7h Enclosure

Options unit

designations

Extension cabinets Possible options

D5h D1h enclosure with

short extension

Brake, Disconnect

D6h D1h enclosure with tall

extension

Contactor, Contactor

with Disconnect,

Circuit Breaker

D7h D2h enclosure with

short extension

Brake, Disconnect

D8h D2h enclosure with tall

extension

Contactor, Contactor

with Disconnect,

Circuit Breaker

Table 1.2

The D7h and D8h frequency converters (D2h plus options

cabinet), include a 200 mm pedestal for floor mounting.

There is a safety latch on the front cover of the options

cabinet. If the frequency converter is supplied with a mains

disconnect or circuit breaker, the safety latch prevents the

cabinet door from being opened while the frequency

converter is energized. Before opening the door of the

frequency converter, the disconnect or circuit breaker must

be opened (to de-energize the frequency converter) and

the cover of the options cabinet must be removed.

For frequency converters purchased with a disconnect,

contactor or circuit breaker, the name plate label includes

a type code for a replacement that does not include the

option. If there is a problem with the frequency converter,

it is replaced independent of the options.

Refer to 2.7 Optional Equipment for more detailed

descriptions of the input options and other options that

may be added to the frequency converter.

1.2 Purpose of the Manual

This manual is intended to provide detailed information for

the installation and start up of the frequency converter.

Chapter 2 Installation provides requirements for mechanical

and electrical installation, including input, motor, control

and serial communications wiring and control terminal

functions. Chapter 3 Start Up and Commissioning provides

detailed procedures for start up, basic operational

programming, and functional testing. The remaining

chapters provide supplementary details. These details

include user interface, detailed programming, application

examples, start-up troubleshooting, and specifications.

TR200 D-Frame Operating Instructions Introduction

BAS-SVX54B-EN

1.3 Additional Resources

Other resources are available to understand advanced

frequency converter functions and programming.

•

The TR200 Programming Guide provides greater

detail on working with parameters and many

application examples.

•

The TR200 Design Guide is intended to provide

detailed capabilities and functionality to design

motor control systems.

•

Optional equipment is available that may change

some of the procedures described. Reference the

instructions supplied with those options for

specific requirements.

1.4 Product Overview

A frequency converter is an electronic motor controller

that converts AC mains input into a variable AC waveform

output. The frequency and voltage of the output are

regulated to control the motor speed or torque. The

frequency converter can vary the speed of the motor in

response to system feedback, such as position sensors on a

conveyor belt. The frequency converter can also regulate

the motor by responding to remote commands from

external controllers.

In addition, the frequency converter monitors the system

and motor status, issues warnings or alarms for fault

conditions, starts and stops the motor, optimizes energy

efficiency, and offers many more control, monitoring, and

efficiency functions. Operation and monitoring functions

are available as status indications to an outside control

system or serial communication network.

1.5 Internal Controller Functions

Illustration 1.4 is a block diagram of the frequency

converter's internal components. See Table 1.3 for their

functions.

Illustration 1.4 Frequency Converter Block Diagram

Area Title Functions

1Mains input

•

Three-phase AC mains power

supply to the frequency

converter

2Rectifier

•

The rectifier bridge converts

the AC input to DC current to

supply inverter power

3DC bus

•

Intermediate DC-bus circuit

handles the DC current

4DC reactors

•

Filter the intermediate DC

circuit voltage

•

Prove line transient protection

•

Reduce RMS current

•

Raise the power factor

reflected back to the line

•

Reduce harmonics on the AC

input

5 Capacitor bank

•

Stores the DC power

•

Provides ride-through

protection for short power

losses

6Inverter

•

Converts the DC into a

controlled PWM AC waveform

for a controlled variable

output to the motor

7 Output to motor

•

Regulated three-phase output

power to the motor

8 Control circuitry

•

Input power, internal

processing, output, and motor

current are monitored to

provide efficient operation

and control

•

User interface and external

commands are monitored and

performed

•

Status output and control can

be provided

Table 1.3 Legend to Illustration 1.4

Introduction TR200 D-Frame Operating Instructions

BAS-SVX54B-EN

1.6 Frame Sizes and Power Ratings

kW Normal Overload 90 110 132 160 200 250 315 355 400

400 V D3h D3h D3h D4h D4h D4h

500 V D3h D3h D3h D4h D4h D4h

525 V D3h D3h D3h D4h D4h D4h D4h

690 V D3h D3h D3h D4h D4h D4h D4h

Table 1.4 kW Rated Frequency Converters

HP Normal Overload 125 150 200 250 300 350 400 450

460 V D3h D3h D3h D4h D4h D4h

575 V D3h D3h D3h D4h D4h D4h D4h

Table 1.5 HP Rated Frequency Converters

TR200 D-Frame Operating Instructions Introduction

BAS-SVX54B-EN

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