Tractel Group dynafor LLX1 Manual de usuario
dynafor™
LLX1 display unit
Display serie LLX1
Display LLX1-serien
Näyttö, sarja LLX1
Display serie LLX1
®®
English
Norsk
Svenska
Suomi
Dansk
3
NO
SE
Operation and maintenance manual
Original manual
Bruks- og vedlikeholdsinstrukser
Oversettelse av den originale håndboken
Bruks- och underhållsanvisningar
Översättning av originalbruksanvisningen
GB
DK
Käyttö- ja hoito-ohjeet
Alkuperäisen käyttöohjeen käännös
Brugs- og vedligeholdelsesvejledning
Oversættelse af original manual
FI
2
TABLE OF CONTENTS
page
PRIORITY RECO ENDATIONS •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 4
DEFINITIONS AND PICTOGRA S ••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5
1. PRESENTATION •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 6
1.1. Operating Principle •••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 6
1.2. Description and marking ••••••••••••••••••••••••••••••••••••••••••••••••••••• 7
1.2.1. Sensor ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7
1.2.2. Display unit ••••••••••••••••••••••••••••••••••••••••••••••••••••••• 8
2. SPECIFICATIONS •• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 9
2.1. Sensor and Display Unit ••••••••••••••••••••••••••••••••••••••••••••••••••••• 9
3. INSTALLATION, UTILIZATION AND UNINSTALLATION •••••••••••••••••••••••••••••• 10
3.1. Conditions prior to set-up and use •••••••••••••••••••••••••••••••••••••••••• 10
3.2. Installation, Utilization, Uninstallation ••••••••••••••••••••••••••••••••••••••• 10
4. UTILIZATION PROHIBITIONS ••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 10
5. OVERLOAD INDICATOR ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 11
6. OPERATION •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 11
6.1. Commissioning •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 11
6.1.1. nabling the sensor batteries ••••••••••••••••••••••••••••••••••• 11
6.1.2. Charging the display unit •••••••••••••••••••••••••••••••••••••••• 11
6.1.3. Turning on the sensor ••••••••••••••••••••••••••••••••••••••••••• 11
6.1.4. Turning on the display unit ••••••••••••••••••••••••••••••••••••••• 12
6.2. lementary functions •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 12
6.2.1. Keypad function limitation •••••••••••••••••••••••••••••••••••••• 12
6.2.1.1. Deactivate “Limited” mode •••••••••••••••••••••••••••• 12
6.2.1.2. Activate “Limited” mode •••••••••••••••••••••••••••••• 12
6.2.1.3. Standard screen in "Limited" mode •••••••••••••••••• 13
6.2.2. Detailed description ••••••••••••••••••••••••••••••••••••••••••••• 13
6.2.3. Icons ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 13
6.2.4. lementary functions and corresponding displays •••••••••••••• 14
6.2.4.1. Standard display •••••••••••••••••••••••••••••••••••••• 14
6.2.4.2. Navigating between icons •••••••••••••••••••••••••••• 14
6.2.4.3. Measurement unit selection •••••••••••••••••••••••••• 14
6.2.4.4. TAR Function ••••••••••••••••••••••••••••••••••••••• 14
6.2.4.5. Function (Peak stress save) •••••••••••••••••••••••••• 15
6.2.4.6. Language selection function ••••••••••••••••••••••••• 16
6.2.4.7. Stopping the device •••••••••••••••••••••••••••••••••• 17
6.2.5. rror Messages •••••••••••••••••••••••••••••••••••••••••••••••••• 17
6.3. Advanced functions ••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 17
6.3.1. MAIN Menu •••••••••••••••••••••••••••••••••••••••••••••••••••••• 17
6.3.1.1. Parameter setting menu •••••••••••••••••••••••••••••• 18
6.3.2. Other icons on the standard screen ••••••••••••••••••••••••••••• 18
6.3.2.1. Identification icon: ID - Display unit and sensor
identification and data •••••••••••••••••••••••••••••••• 18
6.3.2.2. Data on the power and status of the radio link ••••••• 18
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7. CHANGING THE RADIO CHANNEL ••••••••••••••••••••••••••••••••••••••••••••••••••• 19
7.1. Synchronisation of an LLX1 system ••••••••••••••••••••••••••••••••••••••••••• 20
8. PC CONNECTION •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 21
8.1. Description ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 21
9. AINTENANCE, CHECKING AND CLEANING •••••••••••••••••••••••••••••••••••••••• 21
9.1. Battery and power pack status •••••••••••••••••••••••••••••••••••••••••••••••• 21
9.2. Changing sensor batteries ••••••••••••••••••••••••••••••••••••••••••••••••••••• 21
9.3. Regulatory check •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 21
9.3.1. Certificate of Adjustment ••••••••••••••••••••••••••••••••••••••••••••• 21
9.3.2. ISO 376 calibration certificate •••••••••••••••••••••••••••••••••••••••• 21
9.4. Maintenance •• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 21
10. STORAGE, TRANSPORT, DISPOSAL •••••••••••••••••••••••••••••••••••••••••••••••• 22
11. OPERATING ANO ALIES AND TROUBLESHOOTING ••••••••••••••••••••••••• 22, 23
12. PRODUCT ARKING ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 23
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PRIORITY RECO ENDATIONS
CAUTION. Possible situation. Hazardous. Risk of slight injury or damage of the appliance.
Appliance completely protected by double or reinforced insulation.
1. Before installing and using this unit, to ensure safe, efficient use of the unit, be sure you have read and fully
understood the information and instructions given in this manual. A copy of this manual should be made
available to every operator. xtra copies of this manual can be supplied on request.
2. Do not use the unit if any of the plates mounted on the unit are missing or if any of the information on the plates,
as indicated at the end of the manual, are no longer legible. Identical plates will be supplied on request; these must
be secured on the unit before it can be used again.
3. Make sure that all persons operating this unit know perfectly how to use it in a safe way, in observance of all safety
at work regulations. This manual must be made available to all users.
4. The positioning and commissioning of this appliance must be carried out under conditions that ensure installer
safety in compliance with the relevant regulations.
5. ach time, before using the unit, inspect the unit for any visible damage, as well as the accessories used with the
unit. Never use an appliance that is not obviously in good condition. Return the appliance to the manufacturer for
servicing if any anomalies arise that have no connection with the state of the battery.
6. Protect your appliance from any form of impact, especially the display unit.
7. The unit must never be used for any operations other than those described in this manual. The unit must never be
used to handle any loads exceeding the maximum utilization load indicated on the unit. It must never be used in
explosive atmospheres.
8. This appliance should never be used for man-riding applications without a thorough prior check that the utilization
coefficients required for personnel safety have been applied, and more generally that the safety regulations for the
load line on which it has been installed have been applied.
9. Tractel®declines any responsibility for use of this unit in a setup configuration not described in this manual.
10. Tractel®declines any responsibility for the consequences of any changes made to the unit or removal of parts.
11. Tractel®declines any responsibility for the consequences resulting from disassembly of the unit in any way not
described in this manual or repairs performed without Tractel®authorization, especially as concerns replacement of
original parts by parts of another manufacturer.
12. As a Dynafor™ dynamometer is a lifting accessory, the safety regulations applicable to this category of equipment
must be applied.
13. If the unit is to be definitively removed from use, make sure the unit is discarded in a way which will prevent any
possible use of the unit. All environment protection regulations must be observed.
14. Any operation of this appliance in conjunction with supplementary equipment relaying signals on an operating
system must be preceded by a risk analysis related to the operating functions implemented, carried out by the
system user or assembler, and all appropriate measures are taken as a consequence.
15. Certified in compliance with uropean regulations, this appliance should be checked for compliance with the
regulations of any other country where it might be used, prior to being commissioned there.
16. The display power supply unit is used as a breaker and must be accessible at any time.
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DEFINITIONS AND PICTOGRA S
Definitions:
The following terms are used in this manual:
"Product": quipment element or assembly defined on the cover page, delivered complete in
its standard version, or as one of the various models described.
"Installation": Comprehensive set of operations required to place a complete product in a condition
ready for commissioning (or connection to other components for commissioning),
starting from the state in which the product has been delivered.
"User": Person or department in charge of management and safe use of the product
described in the manual.
"Technician": Qualified person in charge of the maintenance operations described and authorised
to the user by the manual ; the technician is understood to be skilled and familiar
with the product.
"Operator": Person or department using the product in compliance with the purpose for which it
is intended.
"Sensor": LLX1 series sensor.
"LLX1 System": Any force measuring system using LLX1 technology.
Pictograms used in this manual:
“DANGER”: Remarks intended to prevent fatal, serious or minor injury to personnel or damage
to the environment.
”I PORTANT”: Remarks intended to prevent a failure or damage to the product, but not directly
endangering the life or health of the operator or any other person, or damage
to the environment.
”NOTE”: Remarks concerning precautions to be taken to ensure easy, efficient installation,
use and maintenance.
You must read the user and maintenance manual.
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1. PRESENTATION
The LLX1 display units are designed to receive, process and display the signals generated by an LLX1
sensor.
A two-way radio link-up using the 2.4 GHz wave band conects the two components.
16 radio channels are used. ach display unit and each sensor has its own address to ensure error-free
identification.
The standard version of the equipment comes with batteries and power pack in a carrying case containing:
a) A display unit and battery charger
c) An operating and maintenance instruction manual
c) A certificate of C compliance
1.1 Operating Principle
The operating principle of the dynafor™LLX1 is based on strain gauge measurement of the extension,
within its limits of elasticity, of a metal body subjected to traction stress.
The appliance will work in all directions.
The sensor generates an electrical signal that is proportional to the load. This signal is processed by a
micro-processor analyser and then transmitted via radio waves to the display unit, which immediately
displays the load applied to the sensor to which it is linked.
When an assembly is started up, the display unit indicates :
- LLX1, sensor model.
- "M", display unit is master in network.
- Channel "X": radio channel used.
- Current time and date.
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1.2 Description and marking
1.2.1 Sensor
Provisions applied:
achine Directives: 2006/42/C
CE Directive: 2004/108/C
Radio certifications: C : Radio Tests N 300 440-2 V1.1.1 / USA & Canada:
FCC ID / Australia: C-Tick ID
Refer to the documentation for the LLX1 sensors.
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1.2.2 Display unit
aIndicator L D (manufacturer use) jFastening pins, not used with LLX1
sensors
bKey: “esc” kC Marking and Serial No.
c
Back light key
Press once = Auto OFF 90’’
Press three times = permanent >
OFF by pressing once
lCharger socket
dKey: On / Off mSerial port (manufacturer use)
eKey: nables available options and
clockwise browsing nUSB port: not used in LLX1 version
fKey: nables available options and
anti-clockwise browsing oMetal wire
gKey: Confirm / nter pCharger 100-240 Vac 50/60 Hz. 180 mA
Secondary: 12 Vdc. 500 mA.
hSafety wrist strap qUniversal mounting kit
iLCD graphic screen
128 x 64 pixels 67 x 40 mm
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2. SPECIFICATIONS
2.1 Sensor and Display Unit
Refer to the documentation for the LLX1 sensors.
For information, the radio range measured in laboratory is 40 m when the front panel of the sensor is
pointed toward the back of the display unit.
Caution! This range may differ depending on circumstances, in particular:
- presence of obstacles.
- electromagnetic interference.
- under certain atmospheric conditions.
If you have any trouble or if you have a specific utilisation, contact the Tractel®network.
ODEL DISPLAY UNIT
Maximum capacity t ALL
Increment daN See technical datasheet for sensors
Max. Display See technical datasheet for sensors
Number height mm 25
Autonomy 48 h
Radio scope m 40 m (in open field)
RF technology 2.4 Ghz
Weight kg 0.180
IP Protection I.P. 54
Usafe
De -20° to 40° C
Sensitivity to T° 0.05 % per 10° C
Dimensions mm See technical data sheet 2027
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3. INSTALLATION, UTILIZATION AND UNINSTALLATION
3.1 Conditions prior to set-up and use
- Altitude: Up to 2000 m
- Relative humidity: Max 80 %
- Degree of pollution assigned: 2
Before setting up and using the dynamometer you must:
a) make sure that there is no stress value shown when the appliance is not subject to traction.
Should this occur, refer to Chapter 11 Operating Anomalies and Troubleshooting.
b) make sure that the sensor batteries and display unit power pack are adequately charged.
c) make sure that you have the correct radio link between the sensor and the display unit.
d) use the “ID” icon to check that the sensor serial number shown on the sensor plate is
the same as the sensor serial number shown by the display unit (see section 6.2.2 and
section 6.2.3).
3.2 Installation, Utilization, Uninstallation
Refer to the documentation for the LLX1 sensors.
4. UTILIZATION PROHIBITIONS
IT IS PROHIBITED:
• To use dynafor™in a line for lifting people without having carried out a prior
specific risk analysis.
• To modify the appliance housing by machining, drilling or any other process.
• To use dynafor™beyond their maximum capacity.
• To put the Dynafor in a arc weld electrical circuit.
• To disassemble or uncover the sensor or display unit.
• To use the appliance for operations other than those described in this manual.
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