Toyota 3S-GTE Instrucciones de funcionamiento

TOYOTA

FIEPMR

MANUAL

SUPPLEMENT

Feb

1994

N~'I.'-‘TE:

The

funhmhg

mraan

M|‘tﬂ'Iﬂ'

Jam‘-'1

aaari-an

ra-in-.r

35-GE

Engine

RupaIr

Mlrlual

(Pub,

N0.RM3QBE)

INTRODUCTION

ENGINE

STARTING

SYSTEM

CHARGING

SYSTEM

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INTRODUCTION

HOW

USE

THIS

MANUAL

----------------

IDENTIFICATION

INFORMATION

|y.,|

paE¢;,_u1|Q|,,|

GENERAL

REPAIR

INSTRUCTIONS

ABE-REVIATICN5

USED

THIS

MAHUM_

STANDARD

BOLT

TDRCIUE

SPECIFICATIONS

TIJ1-II-Fl

INTRODUCTION

—

HOW

use

THIS

MANUAL

HOW

USE

THIS

MANUAL

INDEX

provided

the

first

page

each

section

guide

you

the

item

repaired.

assist

you

finding

your

way

through

the

manual.

the

Section

Title

and

major

heading

are

given

at the

top

every

page.

ERAL

ESC

the

beginning

each

section,

General

Description

(Precautions)

given

that

pertains

all

repair

operations

contained

that

section.

Read

these

precautions

before

starting

any

repair

task.

TROUBLESHOOTING

tables

are

included

for

each

system

help

you

diagnose

the

problem

and

find

the

cause.

PREPARATION

|I|en¢—\7l

lIO0N—ﬂI

Preparation

lists

the

SST

(Special

Service

Tools),

recommended

tools,

equipment,

lubricant

and

SSM

(Special

Service

Materials)

which

should

prepared

before

beginning

the

operation

and

explains

the

purpose

each

one.

REPAIR

PROCEDURES

moo:

—M

Most

repair

operations

begin

with

overview

illustration.

identifies

the

components

and

shows

how

the

parts

fit

together.

Example:

Oil

Pump

Body

Driven

Rotor

Drive

Rotor

‘

OOR|

,‘\>

\§%<,

/,.\

Crankshaft

Front

Oil

Seal

Oil

Pump

Oil

Seal

N-m

(kgf-cm,

ft-lbf)

Specified

torque

Non-reusable

part

P156-t‘-1

INTRODUCTION

—

HOW

USE

THIS

MANUAL

IN-3

The

procedures

are

presented

step—by—step

format:

The

illustration

shows

what

and

Where

it.

The

task

heading

tells

what

do.

The

detailed

text

tells

how

perform

the

task

and

gives

other

information

such

specifications

and

warnings.

Exapmle:

Task

heading:

what

to do

INSTALL

CRANKSHAFT

PULLEY

(8)

USIFIQ

SST,

install

the

IJOII.

SST

092113254015

(90119-Q2126)

”Ius”an.on._

Set

pan

No.

Component

part

No.

what

G/0

arid

Where

Detailed

text:

how

task

(b)

Install

the

b6l/t.

Torque:

N-m

(310

kgf-cm.<2

ft-lbf)

Specification

‘IUDI

This

format

provides

the

experienced

technician

with

FAST

TRACK

the

information

needed.

The

upper

case

task

heading

can

read

glance

when

necessary,

and

the

text

below

provides

detailed

information.

Important

specifications

and

warnings

always

stand

out

bold

type.

REFERENCES

References

have

been

kept

minimum.

However,

when

they

are

required

you

are

given

the

page

refer

to.

SPECIFICATIONS

Specifications

are

presented

bold

type

throughout

the

text

where

needed.

You

never

have

leave

the

procedure

look

your

specifications.

They

are

also

found

the

end

each

section,

for

quick

reference.

INTRODUCTION

IDENTIFICATION

INFORMATION

CAUTIONS.

NOTICES.

HINTS:

IIMI

—ﬂl

CAUTIONS

are

presented

bold

type,

and

indicate

there

possibility

injury

you

other

people.

NOTICES

are

also

presented

bold

type,

and

indicate

the

possibility

damage

the

compo-

nents

being

repaired.

HINTS

are

separated

from

the

text

but

not

appear

bold.

They

provide

additional

information

help

you

efficiently

perform

the

repair.

UNIT

The

UNIT

given

this

manual

are

primarily

expressed

with

the

UNIT

(International

System

Unit),

and

alternately

expressed

the

metric

system

and

the

yard/pound

system.

Example:

Torque:

N-m

(310

kgf-cm.

ft-lbf)

IDENTIFICATION

INFORMATION

ENGINE

SERIAL

NUMBER

The

engine

serial

number

stamped

the

engine

block

shown.

IIWO-01‘

PIBSII

INTRODUCTION

—

IN-5

GENERAL

REPAIR

INSTRUCTIONS

Negative

(—)

Terminal

Cable

-~/‘ii

“Si

©‘1)Wiiii*iiiiii?=

Seal

Lock

Adhesive

moose

Z1155“

GENERAL

REPAIR

INSTRUCTIONS

la)

lb)

lc)

id)

la)

(fl

la)

(bl

la)

lb)

(cl

men-ea

Use

fender,

seat

and

floor

covers

keep

the

vehicle

clean

and

prevent

damage.

During

disassembly,

keep

parts

the

appropriate

order

facilitate

reassembly.

Observe

the

following:

Before

performing

electrical

work,

disconnect

the

negative

(—)

terminal

cable

from

the

battery.

necessary

disconnect

the

battery

for

inspec-

tion

repair,

always

disconnect

the

negative

(—)

terminal

cable

from

the

battery

which

grounded

the

vehicle

body.

prevent

damage

the

battery

terminal,

loosen

the

cable

nut

and

raise

the

cable

straight

without

twisting

prying

it.

Clean

the

battery

terminals

and

cable

ends

with

shop

rag.

not

scrape

them

with

file

other

abrasive

objects.

Install

the

cable

ends

the

battery

terminals

with

the

nut

loose,

and

tighten

the nut

after

installation.

not

use

hammer

tap

the

cable

ends

onto

the

termi-

nals.

sure

the

cover

for

the

positive(+)

terminal

prop-

erly

place.

Check

hose

and

wiring

connectors

make

sure

that

they

are

secure

and

correct.

Non—reusable

parts.

Always

replace

cotter

pins,

gaskets,

0—rings

and

oil

seals

etc.

with

new

ones.

Non—reusabIe

parts

are

indicated

the

component

illustrations

the

‘Q’

symbol.

Precoated

parts.

Precoated

parts

are

bolts

and

nuts,

etc.

that

are

coated

with

seal

lock

adhesive

the

factory.

precoated

part

retightened,

loosened

caused

move

any

way,

must

recoated

with

the

specified

adhesive.

When

reusing

precoated

parts,

clean

off

the

old

adhe-

sive

and

dry

with

compressed

air.

Then

apply

the

specified

seal

lock

adhesive

the

bolt,

nut

threads.

Precoated

parts

are

indicated

the

component

illus-

trations

the

"k"

symbol.

When

necessary,

use

sealer

gaskets

prevent

leaks.

Carefully

observe

all

specifications

for

bolt

tightening

torques.

Always

use

torque

wrench.

‘I?§¢=$'§'==E'E==:=E.'=i=.

isle!

ik:

15:5;

:;..

IN-6

INTRODUCTION

—

GENERAL

REPAIR

INSTRUCTIONS

Fuse

Equal

Amperage

Rating

ﬁt

ﬁi

BE‘l366

10.

Use

special

service

tools

(SST)

and

special

service

materials

(SSM)

may

required,

depending

the

nature

the

repair.

sure

use

SST

and

SSM

where

specified

and

the

proper

work

proce-

dure.

list

SST

and

SSM

can

found

the

preparation

part

the

front

each

section

this

manual.

When

replacing

fuses,

sure

the

new

fuse

has

the

correct

amperage

rating

NOT

exceed

the

rating

use

one

with

lower

rating.

Illustration

Symbol

Part

Name

Abbreviation

‘

B55594

.-iQ_/-vi

FUSE

INO385

5595

é%——

MEDIUM

CURRENT

FUSE

M~FUSE

M0366

BE5596

_.,@.,_

HIGH

CURRENT

FUSE

H-FUSE

INOSB7

BE5597

Avie?

FUSIBLE

LINK

moan?

BE5598

CIRCUIT

BREAKER

moses

11.

la)

V3376

Care

must

taken

when

jacking

and

supporting

the

vehicle.

sure

lift

and

support

the

vehicle

the

proper

locations.

the

vehicle

jacked

only

the

front

or rear

end,

sure

block

the

wheels

the

opposite

end

order

ensure

safety.

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