Total Source ELP15EULIT Manual de usuario

OPERATING MANUAL

SEMIELECTRIC PALLET TRUCK

ELP15EULIT/ELP15UKLIT

Original operating

manual

04/2021 – V01

from serial n°

4301207137

2/44

and TotalSource

No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying,

recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors

reserved.

Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790 Waregem

TVH is a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment.

3/44

www.tvh.com/ELP15EUUKLIT_RV01

BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по–

долу.

CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.

DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.

DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.

EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σας μέσω του παρακάτω

συνδέσμου.

EN English You can find this manual in your language via below link.

ES Spanish Encontrará este manual en su propio idioma a través del siguiente enlace.

ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.

FI Finnish Löydät tämän manuaalin omalla kielelläsi alla olevan linkin takaa.

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IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.

IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.

LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.

LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti.

MT Maltese Tista’ ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’ hawn taħt.

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NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.

PL Polish Niniejsza instrukcja obsługi dostępna jest w Twoim języku za pośrednictwem

poniższego linku.

PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.

RO Romanian Puteți găsi acest manual în limba dvs. prin link-ul de mai jos.

SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.

SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.

SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.

TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.

4/44

Thank you for using our product. For your safety and to ensure a correct operation, we would

like to bring to your attention some aspects of this manual:

• This booklet supplies useful instructions for the correct operation and maintenance of the

product. It is therefore necessary to pay the utmost attention to all of the paragraphs that

illustrate the most simple and secure way to operate and use this product.

• This booklet must be considered an integral part of the machine and must be included

with the deed of sale.

• Neither this publication, nor part of it, can be reproduced without written authorisation on

the part of the manufacturer.

• All of the information reported herein is based on data available at the moment of printing;

the manufacturer reserves the right to carry out modifications to its own products at any

moment, without notice and without incurring in any sanction. It is therefore suggested to

always check for possible updates.

The person responsible for the use of the product must make sure that all of the safety rules

in force in the country of its use are applied, to guarantee that the equipment is used in

conformity with the use for which it is destined and to avoid any dangerous situation for the

user.

The following warning signs are used in this manual to warn you for dangers and risks:

Informative, be careful.

Warning, can lead to injury and damage if instructions aren’t followed.

Danger, can lead to serious or fatal injury and serious damage if instructions

aren’t followed.

The following conventions are used in this manual:

1 Right

2 Left

3Front

4 Back

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TABLE OF CONTENTS

1. INTRODUCTION..................................................................................... 6

2. DESCRIPTION....................................................................................... 7

2.1. Technical data .......................................................................................7

2.2. Main components of the product.................................................................8

2.3. Placement of the decals...........................................................................8

2.4. Type plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3. SAFETY INSTRUCTIONS.........................................................................10

3.1. Explanation of the safety decals ................................................................10

3.2. General safety instructions ......................................................................11

3.3. Safety instructions for the use of batteries ...................................................12

4. TRANSPORT AND STORAGE ....................................................................13

4.1. Parking the pallet truck ..........................................................................13

4.2. Transporting the pallet truck ....................................................................13

5. ASSEMBLY AND INSTALLATION ...............................................................14

5.1. Packing list..........................................................................................14

5.2. Safety instructions for assembly and installation of the product .........................14

5.3. Required material for assembly.................................................................14

5.4. Assembly of the tiller..............................................................................14

5.5. Battery installation ................................................................................17

5.6. Installation of the battery charger ..............................................................17

6. COMMISSIONING..................................................................................18

7. OPERATION.........................................................................................19

7.1. Safety instructions for operating the product ................................................19

7.2. Operating instructions ............................................................................20

7.3. Charging the battery ..............................................................................23

8. MAINTENANCE ....................................................................................26

8.1. Safety instructions for the maintenance of the product ....................................26

8.2. Maintenance schedule............................................................................26

8.3. Maintenance instructions ........................................................................26

8.4. Battery maintenance instructions ..............................................................29

9. TROUBLESHOOTING .............................................................................31

10. TEMPORARILY OUT OF ORDER.................................................................33

10.1. Decommissioning the pallet truck..............................................................33

10.2. Use of the pallet truck after temporary decommissioning.................................33

11. FINAL DECOMMISSIONING AND DISPOSAL ................................................34

12. ANNEXES ...........................................................................................35

12.1. CE-certificate.......................................................................................35

12.2. Error messages ....................................................................................37

12.3. Hydraulic diagram .................................................................................39

12.4. Electric diagram ...................................................................................40

6/44

1. INTRODUCTION

This pallet truck is a semi-electric pallet truck designed to lift and transport pallets on level

surfaces. It can lift open-bottom or diagonal board pallets, as well as roll cages, beyond the

area of the load wheels. The semi-electric pallet truck drives electrically and lifts manually.

Suitable ambient temperature is 5°C up to 40°C.

This pallet truck must not be used in areas where there is a risk of fire or explosions, or

areas where there is corrosion or excessive dust. It is strictly prohibited to use the truck in a

rainy or wet environment.

We guarantee a long period of trouble free operation if the unit is operated and maintained

correctly.

This pallet truck may be unsafe/hazardous if adequate maintenance is neglected.

Therefore, adequate maintenance facilities, trained personnel and procedures

should be provided.

Maintenance and inspection shall be performed in conformity with the following

practices:

1. A scheduled planned maintenance, lubrication and inspection system should be

followed (see maintenance instructions in chapter8).

2. Only qualified and authorised personnel shall be permitted to maintain, repair,

adjust, and inspect the pallet truck.

3. Modifications and additions which affect capacity and safe operation shall not

be performed by the customer or user without the manufacturer’s prior written

approval. Capacity, operation and maintenance plates or decals shall be changed

accordingly.

4. If modifications are made without the written approval of the manufacturer,

thewarranty will no longer apply.

This manual contains all the necessary information on the installation and operation of

the semi-electric pallet truck. Some of the maintenance operations should only be carried

out by professional technicians. If you require this information and the maintenance steps,

please contact your dealer.

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2. DESCRIPTION

2.1. Technical data

Always check the type plate for the correct information.

Model ELP15EULIT ELP15UKLIT

Load capacity (kg) 1500 1500

Material of the pump Galvanised steel (casted) Galvanised steel (casted)

Total length (L2) (mm) 1550 1550

Length of the forks (L1) (mm) 1150 1150

Width across the forks (W1) (mm) 540 540

Minimum height (H1) (mm) 80 80

Lifting height (H2) (mm) 200 200

Material of the steering wheels Tandem/polyurethane Tandem/polyurethane

Material and number of fork wheels Polyurethane Polyurethane

Material of the pallet truck Steel Steel

Type of battery Lithium Lithium

Battery capacity (Ah) 20 20

Type of charger Built-in Built-in

Weight (kg) 20 20

Speed (km/h) 2,5–4 2,5–4

Type of plug European plug United kingdom plug

H1 H2

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2.2. Main components of the product

811

N° Component

1Tiller head with battery discharge indicator

2 Tiller

3Lever

4 Pump

5Driving unit

6Forks

7Removable lithium battery

8Emergency stop switch

9Horn button

10 Power switch button

11 Drive switch

2.3. Placement of the decals

The safety and warning labels should be placed as described in the pictures below.

Seechapter3 for the explanation of the safety warnings. If the decals are damaged or

missing, replace them.

N° Decal Explanation Reference

2Brand decal 166TA2311

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2.4. Type plate

N° Type plate Explanation

Type of pallet truck

Manufactured outside the EU for:

TVH PARTS HOLDING NV

Brabantstraat 15 • 8790 Waregem • Belgium

xxxx Fork length xxxx mm

Serial n° xxxxxx Width over forks xxx mm

Capacity xxxx kg Wheels xxx

Net weight xx kg Year of manufacturing xxxx

1 6

1Type of product

2Serial number

3Capacity of the product

4Weight of the product

5Manufacturer of the product

6Length of the forks

7Width across the forks

8Type of wheels

9Year of manufacture

10 CElogo

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3. SAFETY INSTRUCTIONS

3.1. Explanation of the safety decals

If the decals are damaged or missing, please replace them.

N° Decal Explanation Reference

3Don’t sit or stand on the pallet truck. 138TA3536

4Maximum load capacity: 1500kg. 166TA4353

5This sticker has 2 LEDs. The left-hand LED

indicates the battery status during charging: it

turns red when the battery is being charged and

green when the battery is fully charged. The right-

hand LED is continuously green when everything

is fine, but starts flashing red when there is a

problem with the pallet truck to warn you that it

needs to be inspected.

166TA4118

6Read the manual before use. 138TA3912

7‘Charge indicator’ label. 166TA4117

8 ‘Li-ion’logo. 166TA4119

9Keep hands clear from moving parts. 166TA4116

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