Total Automotive Lifting Solutions Inc. TLS210SR*1 Guía

Part Number : D - TP - 10 - S

Issue 00 5 E ective : May 1 , 200 9

Supersedes Issue 00 4 - April 1 5 , 200 9

10,000 lb.( 4536 kg )

Symmetric

Two Post

READ the Manual Thoroughly Before Installing,

Operating, Servicing, or Maintaining the Lift

SAVE this MANUAL and ALL INSTRUCTIONS

Total Automotive Lifting Solutions Inc.

2300 Speers Rd. Oakville, Ontario L6L 2X8

Phone: (905) 847-1198 Fax: (905) 891-1214

www.TLSLifts.com

Model Number:

TLS210SRx1

TLS210SXx1

Your new lift will provide years of dependable service if installed, operated and maintained

properly. Read and be prepared to follow all safety, installation,

operation, and maintenance instructions in this manual before

installing and operating the lift. In addition, read and follow all safety

and other information included on and with the lift be fore operating

the lift. Keep this manual in a secure place for future reference,

training and service part identification.

TABLE of CONTENTS

1. Unloading Procedure and Lift Package Contents page 3

2. Warranty and Safety page 4 - 6

3. General Requirements and Lift Specifications page 7

4. Tools Required and Pre Installation Procedures page 8

5. Installation Procedures page 9 - 10

6. Operating Instructions and Lift Maintenance page 11 - 13

7. Troubleshooting page 14

8. Lift Installation Diagrams and Parts Lists page 15 - 26

IMPORTANT :It is the shop owner's responsibility to provide a satisfactory installation

area for the lift. Lifts should only be installed indoors on level concrete floors with a

minimum of 4 inches (102mm) and 3000 psi (20.7MPa) concrete that has been aged a

minimum of 30 days. Please consult a qualified individual if any doubt exists concerning

proper installation and subsequent safe operation of the lift. Do not install the lift on asphalt

or outdoors.

Prior to installation, it is the shop owner's responsibility to provide constant electrical power

in the correct voltage, phase, etc., and all wiring for electrical hook-up of the lift. The shop

owner must insure that the electrical installation conforms to local building and safety codes.

Where required, the shop owner will provide an electrical isolation switch located in close

proximity to the lift. This switch will have an emergency stop capability and isolate electrical

power from the lift for servicing requirements.

Hydraulic oil cannot be shipped with the lift and will be supplied by either the shop owner or

the installer. ISO 32 hydraulic oil (10W non detergent hydraulic oil) must be used to fill the

reservoir tank before operating the lift.

It is the shop owner's responsibility to train all operators in

lift operation and safety.

UNLOADING PROCEDURE and LIFT PACKAGE CONTENTS

For your information:

All lift components are grouped together in one package held at each end by steel frames.

Unpacking Procedure:

When the lift arrives on site: - If possible have lift unloaded in the installation area.

- Check for freight damage and report immediately to the

trucking company who delivered the lift.

- Check for missing parts and report immediately to the factory.

1 - 877 - 799 - LIFT (5438) or (905) 847 - 1198

Main Components include:

Power Side Column and Carriage Assembly –1 pc (c/w equalizing cable and 2 arm restraint assembles)

Opposite Side Column and Carriage Assembly –1 pc (c/w equalizing cable and 2 arm restraint assembles)

Column Extensions –2 pc

Overhead Crossmember –3 pc (c/w 4 steel cable pulleys)

Overhead Safety Shutoff Bar –1 pc

Arms –4 pc (c/w arm restraint gear assemblies)

Powerpack Assembly –1 pc

Accessory and Hardware Box includes:

Micro-switch for Overhead Safety Shutoff Bar - 1pc (c/w 2 mounting brackets and hardware)

Baseplate Shims (6mm - 3mm - 1mm assortment) - Anchor Bolt Assemblies - 10 pc

Arm Pins –4 pc (c/w roll pins to secure them)

Rubber Stack Pad Assembly –4 pc

Stack Pad Adapter (1½ " ) –4 pc

Stack Pad Adapter (3”) –4 pc

Stack Pad Adapter (6”) –4 pc

Honda Adapter –2 pc

Rubber Door Guards –2 pc

Hydraulic Hose –2 long and 1 short (also 1 hydraulic "T" fitting and powerpack adapter fitting)

Rubber Mounts for Powerpack - 4 pc

Safety Lock Release Cable –1 pc (c/w 2 pulley brackets and fittings)

Safety Lock Cover –2 pc

Fittings Box (bolts, washers, nuts, screws, cable ties, etc.)

ALI - WL101 Series Label Kit

ALI - " Lifting It Right " Manual

ALI - " Vehicle Manufacturer's Lifting Point Guide" (CD)

Automotive Lift Safety Tips Hang Card

Automotive Lift, Operation, Inspection and Maintenance Manual

Owner’s Manual

WARRANTY and SAFETY

Warranty: The multi-metric model two post lifts listed in this manual have the following

warranty from date of purchase:

Structural Components - 1 year Accessory Items - 90 days

Hydraulic and Other Components - 1 year Labor - 1 year

The above items are warranted to be free of defects in material and workmanship to the

original owner of the lift as follows: During the first year (90 days for accessories), those parts

proven after inspection to be defective shall be repaired or replaced at the option of the

manufacturer. This warranty does not extend to defects caused by ordinary wear, misuse,

abuse, improper maintenance, shipping damage or where repairs have been attempted or

made by anyone other than the manufacturer or a manufacturer certified technician. This

warranty is exclusive and in lieu of all other warranties express or implied. In no event shall

the manufacturer be liable for special, incidental or consequential damages for any breach or

delay in performance of the warranty. The manufacturer reserves the right to change

specifications, designs or add improvements to its product line without incurring any

obligation to make such changes to products sold previously.

IMPORTANT SAFETY INSTRUCTIONS

When using your garage equipment, basic safety precautions should always be followed,

including the following:

1. Read all instructions

2. Care must be taken as burns can result from touching hot parts

3. Do not operate equipment with a damaged cord or if equipment has been dropped or

damaged –until it has been examined by a qualified service person

4. Do not let a cord hang over the edge of the table, bench, or counter or come in

contact with hot manifolds or moving fan blades

5. Let equipment cool completely before putting away. Loop cord loosely around

equipment when storing

6. To reduce risk of fire, do not operate equipment in the vicinity of open containers of

flammable liquids (gasoline)

7. Adequate ventilation should be provided when working on operating internal

combustion engines

8. Keep hair, loose clothing, fingers, and all parts of body away from moving parts

9. To reduce the risk of electric shock, do not use on wet surfaces or expose to rain

10.Use only as directed in this manual. Use only manufacturer’s recommended

attachments

11.ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant

lenses, they are not safety glasses

SAVE THESE INSTRUCTIONS

safety cont’d on page 5

Safety Continued

Basic common sense safety precautions should always be followed when installing, operating

and maintaining the lift as a risk of fire, electric shock, or injury may be present.

In addition:

1. Read and follow all safety instructions and decals included with the lift. Read and follow

all safety instructions in this manual. Read and follow the ALI "Lifting It Right" manual -

included with the lift. Always use the "Vehicle Lifting Points" reference guide when lifting a

vehicle –CD is included with the lift. Insure all materials stay up to date »» www.autolift.org/

2. Only trained and authorized personnel should position a vehicle and operate the lift. Do

not allow customers or bystanders to operate the lift or be in the lift area.

3. Inspect the lift daily. Do not operate if potential problems have been identified or lift

malfunctions. Do not operate if lift has damaged or broken components. Never walk or

work under the lift unless all safety locks are completely engaged.

4. Never overload the lift. The rated capacity decal is located on the powerpack column. The

hydraulic system on this lift is not designed to be a load holding devise. Mechanical safety

locks must be engaged before proceeding under the lift, with vehicle servicing, or system

maintenance. Never override operating controls. This is unsafe and will void the warranty.

5. Before driving a vehicle between the columns, position all arms to insure unobstructed

entry. Do not hit or run over arms as this could damage the lift and/or vehicle.

6. Use all 4 arms to raise a vehicle. Position all lift pads to contact vehicle manufacturer's

recommended lifting points (see "Vehicle Lifting Points" reference guide CD included with the lift). Raise lift

slowly until all pads contact the vehicle. Check all pads for complete and secure contact

with the vehicle. Check all arm restraints to insure they are engaged properly. Check

that vehicle is stable on the lift. Only after confirming these procedures, raise the lift to

desired working height.

7. Special care must be used when lifting pick-up trucks. Optional truck adapters may be

required to reach manufacturer recommended lifting points. Always use these lifting

points. Running boards and other installed accessories may also require optional adapters

Insure contents of the cargo box will not affect vehicle balance while on the lift.

8. Important: Removal or installation of heavier parts can change the vehicle's center of

gravity on the lift resulting in a critical load shift. The vehicle may then be unstable. Plan

ahead for this possibility to insure continued safety and refer to the vehicle manufacturer’s

service manual for recommended procedures.

9. Always keep the lift area free of obstructions and debris. Clean up grease and oil spills

immediately.

10. Never raise a vehicle with passengers inside. Before lowering a vehicle, check the lift and

lift area and remove all obstructions. Before removing vehicle from the lift or lift area,

position arms to the drive through position and confirm an unobstructed exit.

safety cont’d on page 6

Safety Instruction and Information Decal Kit (included with the lift)

LIFT SAFETY

and LIFT

MAINTENANCE

MUST BE PART

OF YOUR

DAILY

ROUTINE

IMPORTANT : Insure Safety

Instruction decals are affixed to the

lift immediately following installation

and before the lift is used

ELECTRICAL SAFETY DECAL

Review all safety

information daily

with all lift

operators

SYMMETRIC GENERAL REQUIREMENTS and LIFT SPECIFICATIONS

Ongoing quality improvements and design modifications may change specifications listed in this manual without notice

10,000 lb. Capacity (2,500 lbs. per lift pad)

Concrete:

minimum 4 inches (102mm) - 3000 psi (20.7MPa) - aged a minimum of 30 days.

Electrical:

230V - 1 ph - 60 Hz - 20 amp (standard) 230V - 3 ph - 60 Hz - 15 amp (optional)

Extended

Height

Model

TOOLS REQUIRED and PRE INSTALLATION PROCEDURES

Tools Required: Gather all the tools listed below.

4” x 4” Wooden Blocks (for unpacking)

16ft. Measuring Tape

Chalk Line and Chalk

Side Cutters

Crow Bar

Metric Wrenches and Ratchet Set

SAE Wrenches and Ratchet Set

Metric and SAE Allen Key Sets

Hammer

Screwdrivers

12 ft. Step Ladders - 2

(2 people using 12 ft. ladders should install the overhead crossmember assembly)

4 ft. Levels - 2

Rotary Hammer Drill with 3/4” diameter Masonry Drill Bit

Pre Installation Procedures

Before proceeding with installation, read the installation manual and insure all instructions

are fully understood and all component parts are accounted for.

1. In the installation area, identify the center line of the bay and mark the floor. Also mark

the center of bay entrance door. Connect these two points with a short chalk line in the

area where lift will be located. Draw a second chalk line at 90° to locate the positions of

both lift columns (refer to lift dimensions and bay layout on page 6). Insure each lift column is

equal distance from bay centerline and each baseplate maintains a minimum distance of

6 inches from any floor seam. Do not install if floor has cracks or deterioration that could

affect lift stability. The shop owner is responsible for confirming there are no obstructions

in the installation area like floor drains, under floor piping or electrical conduit that could

be damaged or prevent safe lift installation and secure lift anchoring. Check ceiling for

beams or heating ducts and walls for protruding structures, etc.. Model TLS210SRR 1/3

has two possible overall heights - 148½ inches or 138½ inches. Model TLS210SXR 1/3

has an overall height of 172”. Confirm that the overall height you intend to install will fit

in the bay. Insure that the lift can be safely installed in the position you have marked out on

the bay floor.

2. Place the lift on wooden blocks so that the steel shipping frames can be removed.

3. Remove protective wrapping. Clear installation area of all packaging materials.

4. Unbolt steel shipping frames and remove from installation area.

5. Carefully remove top column and lay on the floor (carriage side up).

6. Carefully remove column extensions (2 pc), cross-member (3 pc), overhead safety bar,

arms (4 pc), powerpack and hardware box from the lower column.

7. Identify powerpack column (reference diagram #1). Move (carriage side up) to

appropriate location placing the baseplate end on your floor marks. Similarly, move the

second column to the opposite location.

INSTALLATION PROCEDURE

See the Installation and Parts Reference section of this manual for diagrams and parts lists that

will assist you during the installation process (pages 15 –26). Use these diagrams and parts

lists together with the following written instructions. Insure the lift installation complies with

ANSI/ALI/ALIS, Safety Requirements for Installation and Service of Automotive Lifts.

1. With columns laying on the ground (carriage side up), tightly fasten one column extension to

one column using bolts, washers and nuts provided (reference diagram #1). Use the

appropriate bolt hole locations to achieve either a 148½ inch or 138½ inch overall height.

Repeat this procedure with second column. Note: Model TLS210SXR1/3 has a 172” overall height.

2. Layout all pieces of the overhead crossmember on the floor and fasten tightly together

using bolts, washers and nuts provided (reference diagram #2).

3. Identify all parts for overhead safety shut-off bar (reference diagram #2). Tightly fasten

these parts to overhead crossmember with bolts, washers and nuts provided.

4. Raise (stand up) each column so that its baseplate is located on the floor marking you made

earlier. Confirm that baseplate angles and measurements between columns match lift

specifications on page 5. Use extreme caution to insure the columns do not fall

over. Secure baseplate of the most level column by installing one only anchor bolt.

5. For optimum safety, two installers should lift and secure the overhead crossmember to

both columns using bolts, washers and nuts provided (reference diagram #2). Hand

tighten all crossmember nuts and bolts. Final tightening is completed in step 9.

6. Using two 4 ft. levels and required shims, level each column vertically on all four sides

(reference diagram #3). Use extreme caution to insure the columns do not fall

over. IMPORTANT: When leveling each column using anchor bolts provided, do not

use more than ¾ inch (19 mm) of shims under any area of the baseplate. Use a 4 ft. level

to confirm the overhead crossmember is also level and at 90 degrees to both columns.

7. Drill and install all anchor bolts, washers and nuts (reference diagram #3). Insure that each

nut is torqued to 150 ft-lbs (204Nm).

This should be checked monthly.

8. One equalizing cable comes partially installed on each carriage. Before feeding a cable up

its column to the overhead crossmember, insure the cable is properly seated around the

lower pulley at the base of each column (reference diagram #4). Route each cable up its

column, over the appropriate pulleys in the overhead crossmember, and lower it down to

the opposite carriage. Insure both equalizing cables are properly seated in overhead

crossmember pulleys. Thread one nut to its farthest point on each equalizing cable.

Insert threaded end into appropriate location on the carriage. Install and hand tighten

second nut to secure each cable. Final equalizing cable adjustment is step 17. Install

two bolts and nuts to prevent unintentional cable displacement (reference diagram #4).

9. Completely tighten both sides of the overhead crossmember to its column.

10. Identify component parts for the safety release cable (reference diagram #5). Install

safety release cable so that safety locks in both columns will completely disengage when

lift is lowered. Final safety release cable adjustment is step 16.

11. Identify parts to install arms (reference diagram #6). Install all 4 arms and arm pins.

Secure each arm pin by inserting roll pin provided. Arm restraint adjustment is step

12. Install rubber mounts on powerpack bracket (reference diagram #7). Keeping these

rubber mounts between the powerpack and the mounting bracket, securely fasten

powerpack to the mounting bracket.

installation procedure continued on page 10 ………..

13. Identify parts for hydraulic system installation (reference diagram #7). Tightly fasten

hydraulic lines to "T" fitting. Locate "T" assembly in overhead crossmember and route

the appropriate lines to cylinders and powerpack. Tightly fasten all hydraulic lines and

secure these lines to both columns and overhead crossmember using hardware provided

(7 positions - reference diagram #7).Insure that nothing will rub or wear the hydraulic lines.

14. Attach microswitch to overhead safety bar bracket on powerpack side of overhead

crossmember Install carriage upper limit microswitch on power side column extension

(use lower 4 holes for 138½ ” height and upper 4 holes for 148½” and 172” height – see

diagram #8). NOTE: the following three procedures should be performed by a

certified electrician. Wire overhead safety bar micro-switch and upper limit microswitch

to the powerpack. Wire powerpack to shop electrical system.

15. Fill powerpack reservoir with ISO 32 hydraulic oil.

16. Operate the lift with no vehicle and no other weight. Raise lifting carriages

approximately 30 inches. Confirm that safety locks on both sides engage properly while

lift is being raised. Verify that both lifting cylinders are properly seated in the baseplate

locator hole. Continue raising lift to full height confirming safety locks are engaging.

Adjust safety release cable to insure safety locks can be completely disengaged while

lowering lift (reference diagram #5). Insure that no people or obstacles are near the lift

when adjusting the safety release cable. Lower lift completely. Raise and lower the lift at

least three times or until all air in the hydraulic system is removed.

17. After confirming that all air has been bled from the hydraulic system,

adjust equalizing cable tension as follows: (also reference diagram #4)

(Step 1) Hold top of threaded stud with a wrench to prevent

it from rotating.

(Step 2) Tighten nut "B" until all loose slack is removed

from the cable. Do not over tighten.

(Step 3)Firmly tighten nut "A" to lock cable in place. Repeat

this process for the other cable insuring both cables

have the same degree of tightness.

18. Raise lifting carriages approximately 12 inches off the floor.

Choose one arm and align arm restraint gear with locking

plunger insuring both components mesh smoothly and

totally (reference diagram #6). Completely tighten all arm

restraint gear locking bolts to maintain this position. Lower

carriage to the floor to insure arm restraint disengages in

the down position. Raise the lift 12 inches off the floor to

insure arm restraint engages smoothly and totally. Repeat

this process with the remaining 3 arms. Raise and lower

the lift once more to confirm all arm restraints totally engage

and disengage smoothly.

19. Install safety lock cover on each column (reference diagram #9).

20. To avoid damage, safety instruction and information decals are not applied at the factory

but shipped with the lift. The ALI - WL101 Series Label Kit must be applied to lift columns

before the lift is used (reference diagram #10). Insure that all lift operators are

trained in all points covered by this label kit.

Insure this manual along with all operation, inspection and maintenance

instructions are delivered to the owner/user/employer

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