Toro Z590 Z Master Manual

FormNo.3361-758RevA

Z590ZMaster®DieselMowers

ForZ590DieselMowers

SetupInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Removepartsfromthecrate.

2Nopartsrequired–Checkthetirepressure.

3Rearwheels2Installthedrivewheels.

Rollbar,rightsection1

Rollbar,leftsection1

Rollbar,centersection1

Bolt,(3/8x1inch)8

Curvedwasher8

Flangenut,(3/8inch)8

Bolt,(1/2x3–1/4inch)2

Flangenut,(1/2inch)2

InstalltheRolloverProtectionSystem

(ROPS).

5Nopartsrequired–Addfueltothemachine.

6Nopartsrequired–Chargethebattery.

Number2generalpurposelithiumbase

ormolybdenumbasegrease.(Purchase

separately.)

1tubeCheckthemachineforgrease.

8Nopartsrequired–Checktheengineoillevel.

9Nopartsrequired–Preparethesidedischargechute.

10Nopartsrequired–Checkthemachinebeforedeliveryto

thecustomer.

Operator’sManual1

EngineOwner’sManual1

RegistrationCard1

Operatortrainingmaterial1

Key2

Deliveringthemachinetothecustomer.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

RemovingPartsfromtheCrate

NoPartsRequired

Procedure

RemovethetiresandthepartsfortheROPSfromthe

shippingcrate.

CheckingtheTirePressure

NoPartsRequired

Procedure

Pressure:13psi(90kPa)

Note:Thefrontcasterwheelisasemi-pneumatictire

anddoesnotneedtobechecked.

Checktheairpressureinthedrivetires.

Figure1

RaisingtheMachineUpand

InstallingtheDriveWheels

Partsneededforthisprocedure:

2Rearwheels

Procedure

1.Removethescrewsholdingtherightangleretaining

platetothecrate.

Figure2

2.Raisethebackofthemachineupandsupportitwith

jack-stands.

Figure3

3.Removethewheelnutsfrombothsidesofthe

vehicleandremovetherightangleretainingplate.

Discardthescrewsandretainingplate.

Figure4

4.Mountthewheelswiththevalvestemtotheoutside

andsecurethemwiththewheelnutspreviously

removed.

5.Torquethewheelnutsto95ft-lb(128N·m).

6.Removethejack-stands.

Figure5

InstallingtheRollOver

ProtectionSystem

Partsneededforthisprocedure:

1Rollbar,rightsection

1Rollbar,leftsection

1Rollbar,centersection

8Bolt,(3/8x1inch)

8Curvedwasher

8Flangenut,(3/8inch)

2Bolt,(1/2x3–1/4inch)

2Flangenut,(1/2inch)

Procedure

1.Looselyinstalltherightandleftrollbarsectionto

theframe,with8bolts(3/8x1inch),8curved

washers,and8angenuts(3/8inch).

Note:Thecurvewasherconemustbeinstalled

towardthebolthead.

Figure6

2.Installthelanyardclipsontothelongbolts(1/2x

3-1/4inch).

Note:Makesurethebenttabpointstowardthe

headofthebolt.

Figure7

3.Lightlyoiltheendsofthecenterrollbarsection.

4.Looselyinstallthecenterrollbarsectionusing2

bolts(1/2x3-1/4inch)and2angenuts(1/2inch).

Note:Makesuretheboltsareinstalledfromthe

outsideoftherollbar.

Note:Makesurethelanyardtabisinstalledas

shownandpointsforward.

Figure8

5.Raisetherollbarintotheuprightpositionandsecure

itwiththepinsandhairpincotterpinsfastenedto

thelanyards

Figure9

6.Torquealllowerfasteners,attachedtothemachine

frame,to30ft-lb.

7.Tightenthecenterrollbarbolts(1/2x3-1/4inch)

soitrotatesfreelywithsomeresistance.

Note:Nomorethanonethreadshouldbeexposed

outsidethenut.

Figure10

AddingFueltotheMachine

NoPartsRequired

Procedure

Addfueltothemachinebeforestartingit.Refertoyour

Operator’sManual.forthecorrectfuelandprocedure.

ChargingtheBattery

NoPartsRequired

Procedure

Chargingthebatteryproducesgassesthatcan

explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesaway

fromthebattery.

•Makesuretheignitionswitchisoff.

•Ventilatewhenchargingorusingthebattery

inanenclosedspace.

Important:Donotrunthemachinewiththe

batterydisconnected;electricaldamagemayoccur

totheengine.

Chargethebattery.RefertotheOperator’sManualfor

instructions.

Figure11

CheckingtheMachinefor

Grease

Partsneededforthisprocedure:

1tubeNumber2generalpurposelithiumbaseor

molybdenumbasegrease.(Purchaseseparately.)

Procedure

1.Removethebeltcoversasshownbelow.

Figure12

1.Beltcover2.Latch

2.Checkthetensioningarmforgrease.

3.Checkthegreaseforthethreespindlebearings.If

needed,addgreaseuntilitcomesoutofthelower

seals.

4.Installthebeltcovers.

Figure13

5.Checkthegreaseforthecoolingfanbeltidlerarm.

6.Checkthegreaseforthedrivebeltidlerarms.

Figure14

7.Greasethepumpbeltidlerarminthefrontofthe

engine.

Figure15

CheckingtheEngineOilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoChecking

OilLevelinOperator’sManual.

CheckingtheSideDischarge

Chute

NoPartsRequired

Procedure

Ifthereareplastictiesholdingthesidedischargechute

up,removethemandlowerthechuteintoplace.

Anuncovereddischargeopeningcouldallow

thelawnmowertothrowobjectsinthe

operator’sorbystander’sdirectionandresultin

seriousinjuryordeath.Also,contactwiththe

bladecouldoccur.

Neveroperatethelawnmowerwiththegrass

deectorremovedunlessyouinstallacover

plate,amulchplate,oragrasschuteand

catcher.

1.MakesuretheLendofspringisinstalledbehind

thedeckedgebeforeinstallingtheboltasshownin

Figure16.

2.PlacetheJhookendofspringaroundgrassdeector

(Figure16).

Important:Thegrassdeectormustbefreeto

rotatewithdownwardtension.Liftthedeector

uptothefullopenpositionandensurethatit

rotatesfreely,withoutbindingintothefulldown

position.

Figure16

1.GrassDeector4.Lendofspring,place

behinddeckedgebefore

installingbolt

2.Spring5.Deckedge

3.Jhookendofspring

CheckingtheMachineBeforeDeliverytotheCustomer

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin

thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming

theseprocedures.

InitialCheckProcedure

Checkthetirepressure.

Checkthelevelofthemower.

Checkthatallmowerspindlesaregreased.

Checktheengineoillevel.

Checkthehydraulicuidlevel.

CheckthattheROPSissecure.

Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.

Checktheadjustmentoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator’sManual.

EnsurethatthePTOworks.

Checkallfastenersyouinstalledtoensurethattheyaretight.

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:Date:

DeliveringtheMachinetotheCustomer

Partsneededforthisprocedure:

1Operator’sManual

1EngineOwner’sManual

1RegistrationCard

1Operatortrainingmaterial

2Key

Procedure

Atdelivery,llinthemodelandserialnumberandcompletetheitemslistedinthefollowingtableandinitial

eachwhennished.

ModelNo.SerialNo.

DealerInitialCustomerInitialCheckProcedure

Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:

Fueltankcaps

Oilllcap/Oildipstick

Engineoillter

Engineoildrain

Fuellters

Airlter

Radiatorcoolant

Hydraulicuidreservoir

Hydrauliclter

Battery

Ignitionswitch

Throttlelever

Glowpluglightandswitch

Powertakeoffswitch(PTO)

Motioncontrollevers

Parkingbrake

Mowerheight-of-cut

Liftassistlever

ZStand®

Adjustableseat

Hydraulicbypassvalves

RolloverProtectionSystem(ROPS)

Mowerdeckowbafe

RefertotheOperator’sManualtopointoutsafetyprocedures,operation,and

maintenanceprocedures.

ReviewthewarrantystatementasshownintheOperator’sManual.

Describethepostsaleserviceproceduresforyourstore.

Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat

www.Toro.com

MakesurethatthecustomerreceivestheOperator’sManual,EngineOwner’sManual,

SetUpInstructions,andoperatortrainingmaterial.

MakesurethecustomerknowsthePartsCatalogisavailableatwww.Toro.com

Assistthecustomerinloadingthemower.

Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signanddatein

thespaceprovidebelowandkeepacopyofthispagefordealerrecords.

Signature:Date:

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