Toro Multi Pro 5800-D Manual de usuario

FormNo.3406-992RevA

ValveConversionKit

MultiPro®5800-DTurfSprayer

ModelNo.132-4276

InstallationInstructions

Thevalveconversionkitisakitthatreplacesthesprayercontrolvalvesandrelatedcomponentsforaturfsprayapplication

vehicle.

YoumaycontactTorodirectlyatwww .Toro.comforproductsafetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

Safety

WARNING

Chemicalsubstancesusedinthespraysystemmaybehazardousandtoxictoyou,bystanders,animals,

plants,soils,orotherproperty.

•Carefullyreadandfollowthechemicalwarninglabelsandmaterialsafetydatasheets(MSDS)forall

chemicalsusedandprotectyourselfaccordingtothechemicalmanufacturer'srecommendations.For

example,useappropriatepersonalprotectiveequipment(PPE),includingfaceandeyeprotection,

gloves,orotherequipmenttoguardagainstpersonalcontactwithachemical.

•Theremaybemorethan1chemicalusedandinformationoneachchemicalshouldbeassessed.

•Refusetooperateorworkonthesprayerifthisinformationisnotavailable.

•Beforeworkingonaspraysystem,ensurethatthesystemhasbeentriplerinsedandneutralized

accordingtotherecommendationsofthechemicalmanufacturer(s)andthatallthevalveshavebeen

cycled3times.

•Verifythatthereisanadequatesupplyofcleanwaterandsoapnearby,andimmediatelywashoffany

chemicalsthatcontactyou.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3406-992*A

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedormissing.

127-6976

1.Decrease2.Increase

127-6979

1.Pump-returnow3.Agitationow

2.Flow

127-6981

1.Bypass-returnow3.Boomspray

2.Flow

127-6982

1.Pumpreturnow2.Boomspray

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparetoinstallthekit.

2Nopartsrequired–Disconnecttherearwireharnessfrom

theoptionalattachment.

3Nopartsrequired–Disconnectingthepressure-sensetube

forthedashgauge.

4Rearwireharness1Removetherearwireharnessforthe

machine.

5Nopartsrequired–Removethebypass,drain,andagitation

components.

6Nopartsrequired–Disassemblingthesupplyhose.

7Nopartsrequired–Removethevalvesupportand

boom-sectionvalves.

Sprayer-valveassembly1

Cover—52mm(2-1/16inches)1

Gasket—25x35mm(1x1-3/8inches)1

Flangeclamp—40to64mm(1-9/16to

2-1/2inches)1

Valvemount1

Flange-headbolts(5/16x1inch)5

Flangelocknuts(5/16inch)5

Assemblethevalvestothevalvemount.

9Nopartsrequired–Installthevalvemounttothemachine.

Screw(6-32x5/8inch)1

Handle1

Agitationthrottlevalve1

Bracket(nylon)1

Agitation-valvebracket1

Bolt(6x12mm)1

Agitationsupplyhose1

Agitation-nozzleassembly1

Agitationbypasshose—25x254mm

(1x10inches)1

Gasket—25x35mm(1x1-3/8inches)1

Flangeclamp—40to64mm(1-9/16to

2-1/2inches)1

Installtheagitationshutoffvalve,

nozzles,andhoses.

Manifoldsupplyhose(1x25inches)1

Gasket—25x35mm(1x1-3/8inches)1

11Flangeclamp—40to64mm(1-9/16to

2-1/2inches)1

Installthemanifoldsupplyhose.

ProcedureDescriptionQty.Use

Eductorshutoffvalve1

Shutoff-valvebracket1

Flangelocknuts(1/4inch)1

Gasket—25x35mm(1x1-3/8inches)1

Flangeclamp—40to64mm(1-9/16to

2-1/2inches)1

Agitationbypasshose—25x337mm

(1x13-1/4inches)1

Gasket—25x35mm(1x1-3/8inches)1

Flangeclamp—40to64mm(1-9/16to

2-1/2inches)1

Pressure-reliefhose—2.5x29.8cm(1

x11-3/4inches)1

Sprayersupplyhose—2.5x48.6cm(1

x19-1/8inches)1

Eductorsupplyhose—2.5x156.5cm

(1x61-5/8inches)1

Installtheshutoffvalveandhosesfor

thechemicalpremixkit.

Bypassanddrain-hoseassembly1

Supportclamp1

Flange-headbolt(5/16x3/4inch)1

13Washer(5/16inch)1

Installthesectionbypasshoseand

drain-hoseassembly.

Supplyhose—leftboomsection—2x

205cm(3/4x80-13/16inches)1

Supplyhose—centerboomsection—2

x58cm(3/4x22-13/16inches)1

14Supplyhose—rightboomsection—2x

170cm(3/4x66-13/16inches)1

Installthesprayernozzlehoses.

Flangeshutoffvalve1

Bracket(nylon)1

90°elbow(withpressureport)1

Gasket—25x35mm(1x1-3/8inches)1

Flangeclamp—40to64mm(1-9/16to

2-1/2inches)1

Washer(5/16x13/16inch)4

Bolt(6x16mm)4

Hoseclamp2

Quick-connecttting(socket)1

Straightbarbedtting(1/2inch)1

Hose—1.3x762cm(1/2x300inches)1

Hose—1.3x180cm(1/2x71inches)1

Cableties3

Installtheshutoffvalveandhosefor

theoptionalspraygunkitorelectric

hose-reelkit.

Rearwireharness1

16Cabletie3

Assembletherearwiringharnesstothe

machine.

17Nopartsrequired–Connecttherearwireharness.

18Jumperharness(optionalspraygunkit

orelectrichose-reelkit)1Connecttherearwireharnesstothe

OptionalAttachments

19Nopartsrequired–Connectthepressure-sensetubefor

thedashgauge.

20Nopartsrequired–Completetheinstallationofthevalve

conversionkit.

PreparingtoInstalltheKit

NoPartsRequired

PreparingtheMachine

1.Movethemachinetoalevelsurface(Figure1).

Figure1

2.Settheparkingbrake(Figure1).

3.Shutofftheengineandremovethekey(Figure1).

PreparingtheSprayerandOptional

RinseTank

1.Cleanthesprayer;refertoCleaningtheSprayerinthe

Operator’sManualforthemachine.

Important:Youmustcompletelyemptythe

sprayertankbeforeinstallingthevalveconversion

kit.

2.Formachineswiththeoptionaltank-rinsekit,

performthefollowing:Pumpthewaterfromthe

rinsetankintothesprayertank;refertoOperating

theRinseKitintheInstallationInstructionsforthe

Tank-RinseKit.

3.Drainthewaterfromthesprayertank(Figure2);refer

toCleaningtheSprayerintheOperator’sManualforthe

machine.

Figure2

1.Lynchpin5.Cable(lynchpin)

2.Mountpeg6.Flange-headbolt(5/16x

1inch)

3.Drainvalve7.Support(hydraulictank)

4.Flangelocknut(5/16inch)8.Rubberwasher

4.Removetheange-headbolt(5/16x1inch)andange

locknut(5/16inch)thatsecurethecableofthelynch

pintothehydraulic-tanksupport(Figure2).

Note:Retainthelynchpin,angelocknut,ange-head

bolt,and2rubberwashersforinstallationInstalling

theDrainValve(page36).

DisconnectingtheBattery

1.Extendtheleftandrightboomsectionstothe

horizontalposition.

2.RotatetheKEYSWITCHtotheOFFposition,and

removethekey;refertotheOperator’sManual.

3.Removethebatterycoveranddisconnectthenegative

(black—ground)cablefromthebatterypost(Figure

3andFigure4).

WARNING

Electricalsparkscancausethebatterygasses

toexplode,resultinginpersonalinjury.

Incorrectbatterycableroutingcoulddamage

thesprayerandcables,causingsparks.

•Alwaysdisconnectthenegative(black)

batterycablebeforedisconnectingthe

positive(red)cable.

•Alwaysconnectthepositive(red)battery

cablebeforeconnectingthenegative

(black)cable.

Batteryterminalsormetaltoolscouldshort

againstmetalsprayercomponents,causing

sparks.

•Whenremovingorinstallingthebattery,

donotallowthebatteryterminalstotouch

anymetalpartsofthesprayer.

•Donotallowmetaltoolstoshortbetween

thebatteryterminalsandmetalpartsof

thesprayer.

•Alwayskeepthebatterystrapinplaceto

protectandsecurethebattery.

G014029

Figure3

1.Batterycover3.Buckle

2.Strap

Figure4

1.Positivebatterycable3.Negativebatterypost

2.Positivebatterypost4.Negativebatterycable

4.Disconnectthepositive(red)cablefromthebattery

post(Figure4).

5.Tiltbothseatsforwardandsecurethembymoving

theproprodsintothedetentsattheendoftheslots

atthecenter-consolebase.

6.Allowtheenginetocoolcompletely.

DisconnectingtheRearWire

HarnessfromtheOptional

Attachments

NoPartsRequired

DisconnectingtheWireHarnessfrom

theOptionalSprayGunKitorElectric

Hose-ReelKit

1.Atthebackofthesprayertank,locatethewireharness

forthespraygunkitorelectrichose-reelkit(Figure5).

Figure5

1.Controlbox(spraygunkit

orelectrichose-reelkit)

3.6-socket(rearwire

harness)

2.6-pinconnector

(harness—spraygun

kitorelectrichose-reelkit)

2.Disconnectthe6-pinconnectoroftheharnessforthe

spraygunkitorelectrichosereel-kitfromthe6-socket

oftherearwireharness(Figure5).

DisconnectingtheCompressorforthe

Foam-MarkerKit

1.Atthebackofthefoam-markertank,locatethewire

harnessatthecompressor(Figure6).

Figure6

1.Compressor3.4-socketconnector(wire

harnessforthenishing

kit)

2.4-pinconnector(wire

harnessforthe

compressor)

2.Disconnectthe4-pinconnectorofthecompressor

harnessfromthefromthe4-socketconnectorofthe

rearwireharnessofthemachine(Figure6).

DisconnectingthePumpforthe

Tank-RinseKit

1.Atthebackofthemachine,presstogetherthesidesof

therinse-pumpcoverandliftthecoverupuntilthe

tabsofthecovercleartheslotsinthesaddleplate,and

removethecoverfromthemachine(Figure7).

Figure7

2.Disconnectthe6-pinconnectoroftherinse-pump

harnessfromthe6-socketconnectoroftherearwire

harness(Figure8).

Figure8

1.Rinsepump3.6-pinconnector

(rinse-pumpharness)

2.6-socketconnector(rear

wireharness)

DisconnectingtheWireHarnessfrom

theOptionalPro-ControlKit

Disconnectthe3-pinconnectoroftheow-meterharness

fromthe3socketconnectoroftherearwireharnessofthe

machine(Figure9).

Figure9

1.3-pinconnector

(ow-meterharness)

3.Flowmeter

2.3socketconnector(rear

wireharness—machine)

Disconnectingthe

Pressure-SenseTubefor

theDashGauge

NoPartsRequired

DisconnectingthePressure-Sense

TubefortheDashGauge—Machines

WithoutanOptionalHose-ReelKit

Note:Ifyourmachineisequippedwithanoptionalspray

gunkit,refertoDisconnectingPressure-SenseTubeand

SupplyHose—OptionalSpray-GunKitorElectricHose-Reel

Kit(page9).

1.Pressinthecollarforthetubecouplerintheported-cap

ttingoftheright-boom-sectionvalve(Figure10).

Figure10

1.Tubecoupler(endcap

oftheright-boom-section

valve)

3.Pressure-sensetube

2.Ported-captting

2.Pullthepressure-sensetubeforthedashgaugeoutof

thetubecoupler(Figure10).

DisconnectingPressure-SenseTube

andSupplyHose—OptionalSpray-Gun

KitorElectricHose-ReelKit

1.PressinthecollarsforthetubecouplersintheT-tting

inthepressureporttting(Figure11orFigure12).

Figure11

OptionalSprayGunKit

1.Tubecoupler(pressure

tting—bypassvalve)

3.Pressure-sensetube

(dash-pressuregauge)

2.Pressure-sensetube

(spraygunpressure

gauge)

Figure12

ElectricHose-ReelKit

1.Tubecoupler(pressure

tting—bypassvalve)

3.T-tting

2.Pressure-sensetube

(spraygunpressure

gauge)

4.Pressure-sensetube

(dash-pressuregauge)

2.Removethepressure-sensetubeforthedashgauge

fromthetubecoupler(Figure11orFigure12).

3.Removethepressure-sensetubeforthespraygun

pressuregaugeorfromthetubecoupler(Figure11or

Figure12).

4.RemovetheT-ttingfromthepressure-porttting

(Figure13).

Note:RetaintheT-ttingforinstallationin

ConnectingthePressureSense-Tube—OptionalSpray

GunKitorOptionalElectricHose-ReelKit(page52).

Figure13

1.Pressure-portttingtube2.T-tting

RemovingtheRearWire

HarnessfortheMachine

Partsneededforthisprocedure:

1Rearwireharness

DisconnectingtheFrontandRearWire

Harnesses

Note:Useamachinehoistwhendisconnectingthefront

andrearwireharnesses.

Figure14

1.Frontofthemachine2.Connectorinterfaces(frontandrearwireharnesses)

1.Fromunderthemachinealongtherightframetube,

locatetheelectricalconnectorsforthefrontandrear

wireharnessesofthemachine(Figure14).

2.Disconnectthe6pairsofconnectorsbetweenthefront

andrearwireharnessesasshowninFigure15through

Figure19.

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