Toro Z Master 8000 Series Manual

FormNo.3420-439RevA

ZMaster®8000SeriesRidingMower

with42inor48in/122cmCuttingUnit

ModelNo.74310—SerialNo.316000001andUp

ModelNo.74311TE—SerialNo.316000001andUp

ModelNo.74312—SerialNo.316000001andUp

ModelNo.74313—SerialNo.316000001andUp

ModelNo.74315—SerialNo.400000000andUp

SetupInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

TheengineexhaustfromthisproductcontainschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,orotherreproductiveharm.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Openthecrate.

Rearcasterwheel1

Bolt(1/2x13inches)1

2Locknut(1/2inch)1

Removethemachinefromthecrate.

3ROPSKit(soldseparately)1InstalltheROPS(International

machinesonly).

Longguard1

Guard1

Bolt(1/4x1inch)4

Flatwasher(1/4inch)4

Retainernut(1/4inch)4

InstallthePTO-shaftguards

(Internationalmachinesonly).

5Nopartsrequired–Checkthetirepressure.

6Nopartsrequired–Checktheengine-oillevel.

7Nopartsrequired–Checkthetorqueofthewheellugnuts.

8Wingnut(1/4inch)2Installthebattery.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3420-439*A

ProcedureDescriptionQty.Use

9Nopartsrequired–Chargethebattery.

10Nopartsrequired–CheckthehydraulicFluid.

11No.2lithiumgrease(Purchase

separately.)1tubeCheckthemachineforgrease.

12Nopartsrequired–Checkthemachinebeforedeliveryto

thecustomer.

Operator'sManual1

Engineowner'smanual1

Registrationcard1

Operatortrainingmaterial1

Key2

Deliverthemachinetothecustomer.

OpeningtheCrate

NoPartsRequired

Procedure

1.Lowertheendsofthecrate.

2.Removetheretainingstraps.

3.Removetheplastictiesaroundthehopper

handles.

RemovingtheMachine

fromtheCrate

Partsneededforthisprocedure:

1Rearcasterwheel

1Bolt(1/2x13inches)

1Locknut(1/2inch)

DrivingtheMachineOfftheCrate

CAUTION

ThemowerdeckisshippedintheUpposition,

butitisnotlatched.Removingshipping

reinforcementswithoutsupportingthefront

ofthedeckcausesthedecktodrop,which

mayresultininjuryorpropertydamage.

Alwayssecurelysupportthefrontofthedeck

whilesettingupthemachine.

Note:Ensurethatthedischargetubedoesnotcatch

onthecratewhendrivingthemachineoffthecrate

(Figure4).

1.Removetherearcaster-wheelassemblyfrom

insidethehopper.

2.Removetheboltholdingtherear-framesupport

totheframe(Figure1).

CAUTION

Raisingthemowerdeckforservice

ormaintenancerelyingsolelyon

mechanicalorhydraulicjackscouldbe

dangerous.Themechanicalorhydraulic

jacksmaynotsupportthemachineor

maymalfunction,allowingthemachine

tofallandcauseinjury.

Donotrelysolelyonmechanical

orhydraulicjacksforsupport.Use

adequatejackstandsorequivalent

support.

3.Raisetherearofthemachineapproximately

25.4to30.5cm(10to12inches)andsupportit

withjackstandsorequivalentsupport(Figure1).

g025317

Figure1

1.Rearcasterfork3.Placethejackstandsat

thearrows.

2.Boltholdingtherear-frame

support

4.Removeanddiscardtherear-framesupport,

locatedbehindthedrivetires,fromthemachine.

5.Installtherearcasterwheeltotherearcaster

forkwithabolt(1/2x13inches)andlocknut

(1/2inch)(Figure2).

6.Torquetheboltto90.8to112.5N∙m(67to83

ft-lb).

g025175

Figure2

1.Bolt(1/2x13inches)3.Locknut(1/2inch)

2.Rearcasterwheel

7.Carefullyremovethejackstandsandlowerthe

machine.

Important:Ensurethatthemowerdeckisin

theuprightpositionbeforeraisingthefront

ofthemachine.

8.Raisethefrontofthemachineandsupportitwith

jackstandsoranequivalentsupport(Figure3).

Note:Liftthemowerdeckjustenoughto

removethedecksupportandtoinsertother

supportsintothecrateopening.

g026300

Figure3

1.Placejackstandsatthearrows.

9.Removeanddiscardthedecksupportfrom

underthereardeckrollers.

Note:Beforeloweringthedeckintothe

operatingposition(steps10through14),ensure

thatthecrateopeningunderthemowerdeckis

fullycovered.

10.Placeaplywoodsheet(58.4cmx81.3cmor23

inchesx32inches),orsimilarsupport,overthe

openingtoprovidesupportforthedeckwhen

youdrivethemachineoffthecrate(Figure4).

g026150

Figure4

1.Drivetire3.Plywoodsheetunderthe

reardeckrollers

2.Dischargetube

11.Carefullyremovethejackstandsandlowerthe

machine.

12.Whilesupportingthemowerdeck,removeand

discardthe2sidestruts,mountingbrackets,

andtheirhardwareonbothsidesoftheseat

(Figure5).

13.Removeanddiscardthestrutlocatedbetween

thefrontdeck-supportpins(Figure5).

g025171

Figure5

1.Deck-supportpin3.Sidestruthardware

2.Strutbetween

deck-supportpins

14.Withthedeck-lockingpinspulledoutinthe

unlockposition,carefullylowerthedeck(Figure

6).

g006790

Figure6

1.Decklifthandle3.Pushthedeck-lockingpin

inandrotatetowardthe

fronttolock

2.Rotatethedeck-locking

pintowardtherearand

pulloutwardtounlock

15.Pushthedeck-lockingpinsinwardandrotate

themforwardtosecurelylockthedeckinthe

loweredposition.

16.Raisethemowerdecktothehighest

height-of-cutposition.

17.Installpiecesofwood,toformaramp,infrontof

thereartire(Figure7).

g026149

Figure7

1.Reartire2.Woodramp

18.Toformaramp,place2longpiecesofwoodin

frontofeachfront-castertire(Figure8).

g026151

Figure8

1.Frontcaster3.Plywoodbetweenthe

drivewheels

2.Rear-deckrollers4.Woodrampforthefront

casters

Note:Ensurethatthedischargetubedoesnot

catchonthecratewhendrivingthemachineoff

thecrate(Figure4).

WARNING

Operatingthemowerwithoutthelocking

pinssecurelylatchedcanresultinthe

mowerdeckfoldingupunexpectedly.

Themowerdeckfoldingupunexpectedly

cancauseseriousinjury.

Alwaysoperatethemowerwiththe

lockingpinssecurelylatched.

19.Drivethemachineoffthecrate.

RemovingtheMachinefromthe

CrateUsingaHoist

CAUTION

ThemowerdeckisshippedintheUp

position,butnotlatched.Removingshipping

reinforcementswithoutsupportingthefront

ofthedeckcausesthedecktodrop,which

mayresultininjuryorpropertydamage.

Alwayssecurelysupportthefrontofthedeck

whilesettingupthemachine.

1.Removetherearcaster-wheelassemblyfrom

insidethehopper.

2.Removetheboltholdingtherearframetothe

crate(Figure11).

3.Liftthefrontofthehopperup.

Note:Usecarewhenhoistingthemachineto

preventdamagingthehopper.

4.Usingthehoist,liftthemachineatthelocation

showninFigure9.

g026283

Figure9

1.Withthehopperup,liftthemachineoneachsidehere

CAUTION

Raisingthemowerdeckforservice

ormaintenancerelyingsolelyon

mechanicalorhydraulicjackscouldbe

dangerous.Themechanicalorhydraulic

jacksmaynotbeenoughsupportormay

malfunctionallowingthemachinetofall,

whichcouldcauseinjury.

Donotrelysolelyonmechanical

orhydraulicjacksforsupport.Use

adequatejackstandsorequivalent

support.

5.Raisetherearofthemachineapproximately

25.4to30.5cm(10to12inches)andsupportit

withjackstandsorequivalentsupport(Figure

10).

g025317

Figure10

1.Rearcasterfork3.Placejackstandsatthe

arrows

2.Boltholdingrearframe

6.Removeanddiscardtherear-framesupportand

itshardwarewhichislocatedbehindthedrive

tires.

7.Installtherearcasterwheeltotherearcaster

forkwithabolt(1/2x13inches)andlocknut(1/2

inch)AsshowninFigure11.

8.Torquetheboltto90.8to112.5N∙m(67to83

ft-lb).

g025175

Figure11

1.Bolt(1/2x13inches)3.Locknut(1/2inch)

2.Rearcasterwheel

9.Carefullyremovethejackstandsandlowerthe

machine.

10.Lowerthefrontofthehopper.

11.Tilttheseatup.

12.Placethehoisthooksoneachsideoftheseat

asshowninFigure12.

g026290

Figure12

1.Liftpointsoneachsideoftheseat

Important:Ensurethemowerdeckisinthe

uprightpositionbeforeraisingthefrontof

themachine.

13.Raiseupthefrontofthemachine,justenough

toremoveanddiscardthedecksupportfrom

underthereardeckrollers.

14.Lowerthemachinetotheground.

15.Liftthefrontofthehopperup.

16.Usingthehoist,liftthemachineatthelocations

showninFigure9andFigure12.

17.Removethecratefromunderthemachine.

18.Lowerthemachinetotheground.

19.Whilesupportingthemowerdeck,removeand

discardthe2sidestruts,mountingbrackets,

andtheirhardwareonbothsidesoftheseat

(Figure13).

20.Removeanddiscardthestrutlocatedbetween

thefrontdeck-supportpins(Figure13).

g025171

Figure13

1.Deck-supportpin3.Side-struthardware

2.Strutbetweenthe

deck-supportpins

21.Withthedeck-lockingpinspulledoutinthe

unlockposition,carefullylowerthedeck(Figure

14).

g006790

Figure14

1.Deck-lifthandle3.Pushthedeck-lockingpin

inandrotatetowardthe

fronttolock.

2.Rotatethedeck-locking

pintowardtherearand

pulloutwardtounlock.

22.Pushthedeck-lockingpinsinwardandrotate

themforwardtosecurelylockthedeckinthe

loweredposition.

InstallingtheROPS

InternationalMachinesOnly

Partsneededforthisprocedure:

1ROPSKit(soldseparately)

Procedure

InstalltheROPSKitasdescribedintheInstallation

Instructionsforthekit.

InstallingthePTO-Shaft

Guards

InternationalMachinesOnly

Partsneededforthisprocedure:

1Longguard

1Guard

4Bolt(1/4x1inch)

4Flatwasher(1/4inch)

4Retainernut(1/4inch)

Procedure

Note:Thisprocedureisonlyforinternational

machines.

Note:Theguardsarelocatedinthehopperofthe

machine.

Note:Theguardsareshippedassembledtogether

withthepartslistedabove.Ensuretheguardsare

installedafterloweringthemowerdeck.

1.Shutofftheengine,waitforallmovingparts

tostop,andremovekey.Engagetheparking

brake.

2.Lowerthemowerdeck.

3.Loosentheboltsattachedtotherubberguard

(Figure15).

g036545

Figure15

1.Bolts2.Rubberguard

4.Foldtheguardforward.

5.Installthemetalguardswiththeattachedbolts

showninFigure16.

g035552

Figure16

1.Guardattachedtothe

mowerdeck

3.Metalguards

2.Bolts

6.Installtherubberguardwiththebolts(Figure

15).

CheckingtheTirePressure

NoPartsRequired

Procedure

Pressure:103kPa(15psi)

Note:Checkthetirepressurebeforestartingthe

machine.RefertoyourOperator’sManualforthe

correcttiretype,correctairpressureneeded,and

procedure.

CheckingtheEngine-Oil

Level

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,

checktheoillevelintheenginecrankcase;refer

toServicingtheEngine-OilLevelintheOperator's

Manual.

CheckingtheTorqueofthe

WheelLugNuts

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,

checkthewheellugnuttorque;refertoCheckingthe

WheelLugNutsintheOperator'sManual

InstallingtheBattery

Partsneededforthisprocedure:

2Wingnut(1/4inch)

Procedure

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

CAUTION

Batteryelectrolytecontainssulfuricacid,

whichispoisonousandcancausesevere

burns.Swallowingelectrolytecanbefatalor

ifittouchesskincancausesevereburns.

•Wearsafetyglassestoshieldeyesand

rubberglovestoprotectskinandclothing

whenhandlingelectrolyte.

•Donotswallowelectrolyte.

•Intheeventofanaccident,ushwithwater

andcalladoctorimmediately.

WARNING

IftheignitionisintheONposition,there

ispotentialforsparksandengagement

ofcomponents.Sparkscouldcausean

explosionormovingpartscouldaccidentally

engagecausingpersonalinjury.

BesurethattheignitionswitchisintheOFF

positionbeforechargingthebattery.

Locatethebattery-mountinghardwareandinstallthe

negativebatterycable.RefertoInstallingtheBattery

intheOperator'sManual.

Note:Ifthepositivecableisalsodisconnected,

connectthepositive(red)cabletothepositivebattery

terminalrst,thenthenegative(black)cabletothe

negativebatteryterminal.Sliptheinsulatorbootover

thepositiveterminal.

Note:Iftimedoesnotpermitchargingthebattery,

orifchargingequipmentisnotavailable,connect

thenegativebatterycableandrunthevehicle

continuouslyfor20to30minutestosufcientlycharge

thebattery.

ChargingtheBattery

NoPartsRequired

Procedure

WARNING

Chargingthebatteryproducesgassesthat

canexplodeandcauseseriousinjury.

•Keepcigarettes,sparks,andamesaway

fromthebattery.

•Makesurethattheignitionswitchisoff.

•Ventilatewhenchargingorusingthe

batteryinanenclosedspace.

Important:Donotrunthemachinewiththe

batterydisconnected;electricaldamagemay

occurtotheengine.

Chargethebattery.RefertotheOperator'sManual

forinstructions.

g001084

Figure17

CheckingtheHydraulic

Fluid

NoPartsRequired

Procedure

Themachineisshippedwithhydraulicuidinthe

reservoir.

1.Checkandensurethereservoirhashydraulic

uid.

2.IfneededaddToroHYPR-OIL™500hydraulic

uid.

3.Runthemachineforapproximately15minutes

toallowanyextraairtopurgeoutofthehydraulic

system.

4.Waituntilthemachinecoolsbeforecheckingthe

hydraulicuid.

5.Tiltthehopperup.

6.Removethehydraulicreservoircap.

7.Wipethedipstickcleanandinsertthecapback

intothehydro.

8.Lightlytightenthecap.

9.Removethecapagainandcheckthelevelof

theuidonthedipstick(Figure18).

10.Checkthehydraulicreservoirandifnecessary

llthereservoirtotheappropriatelevelwithToro

HYPR-OIL™500hydraulicuid.

g026291

Figure18

1.Full2.Add

11.IfthedipstickuidlevelisattheAddmark,add

hydraulicuid.Donotoverll.

12.Replacethehydraulicreservoircapandtighten

untilsnug.Donotovertighten.

CheckingtheMachinefor

Grease

Partsneededforthisprocedure:

1tubeNo.2lithiumgrease(Purchaseseparately.)

Procedure

Beforeyouusethemachine,checkthemachinefor

grease;refertoLubricationintheOperator'sManual.

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