Toro Z MASTER 74310 Manual

FormNo.3406-121RevA

ZMaster®8000SeriesRidingMower

with42inand48inDirect-CollectCuttingUnit

ModelNo.74310—SerialNo.316000001andUp

ModelNo.74311TE—SerialNo.316000001andUp

ModelNo.74312—SerialNo.316000001andUp

ModelNo.74313—SerialNo.316000001andUp

SetupInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

TheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Openthecrate.

Rearcasterwheel1

Bolt(1/2x13inches)1

2Locknut(1/2inch)1

Removethemachinefromthecrate.

Longguard1

Guard1

Bolt(1/4x1inch)4

Flatwasher(1/4inch)4

Retainernut(1/4inch)4

InstallthePTOshaftguards

(Internationalmachinesonly).

4Nopartsrequired–Checkthetirepressure.

5Nopartsrequired–Checktheengine-oillevel.

6Nopartsrequired–Checkthetorqueofthewheellugnuts.

7Wingnut(1/4inch)2Installthebattery.

8Nopartsrequired–Chargethebattery.

9Nopartsrequired–CheckthehydraulicFluid.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved*3406-121*A

ProcedureDescriptionQty.Use

Number2general-purposelithium-base

ormolybdenum-basegrease.(Purchase

separately.)

1tubeCheckthemachineforgrease.

11Nopartsrequired–Checkthemachinebeforedeliveryto

thecustomer(Allmachines).

Operator'sManual1

EngineOwner'sManual1

Registrationcard1

Operator-trainingmaterial1

Key2

Deliveringthemachinetothecustomer

(Allmachines).

OpeningtheCrate

NoPartsRequired

Procedure

1.Lowertheendsofthecrate.

2.Removetheretainingstraps.

3.Removetheplastictiesaroundthehopperhandles.

RemovingtheMachinefrom

theCrate

Partsneededforthisprocedure:

1Rearcasterwheel

1Bolt(1/2x13inches)

1Locknut(1/2inch)

DrivingtheMachineOfftheCrate

CAUTION

ThemowerdeckisshippedintheUpposition,but

notlatched.Removingshippingreinforcements

withoutsupportingthefrontofthedeckwillcause

thedecktodropwhichmayresultininjuryor

propertydamage.

Alwayssecurelysupportthefrontofthedeckwhile

settinguptheunit.

Note:Ensurethatthedischargetubedoesnotcatchonthe

cratewhendrivingthemachineoffthecrate(Figure4).

1.Removetherearcasterwheelassemblyfrominside

thehopper.

2.Removetheboltholdingtherear-framesupporttothe

frame(Figure1).

CAUTION

Raisingthemowerdeckforserviceor

maintenancerelyingsolelyonmechanical

orhydraulicjackscouldbedangerous.The

mechanicalorhydraulicjacksmaynotsupport

ormaymalfunctionallowingtheunittofall,

whichcouldcauseinjury.

Donotrelysolelyonmechanicalorhydraulic

jacksforsupport.Useadequatejackstands

orequivalentsupport.

3.Raisetherearoftheunitapproximately25.4to30.5

cm(10to12inches)andsupportitwithjackstandsor

equivalentsupport(Figure1).

Figure1

1.Rearcasterfork3.Placethejackstandsat

thearrows

2.Boltholdingtherear-frame

support

4.Removeanddiscardtherear-framesupport,located

behindthedrivetires,fromthemachine.

5.Installtherearcasterwheeltotherearcasterforkwith

abolt(1/2x13inches)andlocknut(1/2inch)(Figure

2).

6.Torquetheboltto90.8to112.5N∙m(67to83ft-lb).

Figure2

1.Bolt(1/2x13inches)3.Locknut(1/2inch)

2.Rearcasterwheel

7.Carefullyremovethejackstandsandlowerthemachine.

Important:Ensurethatthemowerdeckisinthe

uprightpositionbeforeraisingthefrontofthe

machine.

8.Raisethefrontofthemachineandsupportitwithjack

standsoranequivalentsupport(Figure3).

Note:Liftthemowerdeckjustenoughtoremove

thedecksupportandtoinsertothersupportsintothe

crateopening.

Figure3

1.Placejackstandsatthearrows

9.Removeanddiscardthedecksupportfromunderthe

rear-deckrollers.

Note:Beforethedeckisloweredintotheoperating

position(steps10through14),ensurethecrateopening

underthemowerdeckisfullycovered.

10.Placeaplywoodsheet(58.4cmx81.3cm(23inches

x32inches)),orsimilarsupport,overtheopeningto

providesupportforthedeckwhentheunitisdriven

offofthecrate(Figure4).

1 2 3

g026150

Figure4

1.Drivetire3.Plywoodsheetunderthe

reardeckrollers

2.Dischargetube

11.Carefullyremovethejackstandsandlowerthemachine.

12.Whilesupportingthemowerdeck,removeanddiscard

thetwosidestruts,mountingbrackets,andtheir

hardwareonbothsidesoftheseat(Figure5).

13.Removeanddiscardthestrutlocatedbetweenthe

front-decksupportpins(Figure5).

Figure5

1.Deck-supportpin3.Sidestruthardware

2.Strutbetween

deck-supportpins

14.Withthedecklockingpinspulledoutintheunlock

position,carefullylowerthedeck(Figure6).

Figure6

1.Decklifthandle3.Pushthedeck-lockingpin

inandrotatetowardthe

fronttolock

2.Rotatethedeck-locking

pintowardtherearand

pulloutwardtounlock

15.Pushthedeck-lockingpinsinwardandrotatethem

forwardtosecurelylockthedeckinthelowered

position.

16.Raisethemowerdecktothehighestheight-of-cut

position.

17.Installpiecesofwood,toformaramp,infrontofthe

reartire(Figure7).

1 2 g026149

Figure7

1.Reartire2.Woodramp

18.Toformaramp,place2longpiecesofwood(2x4’s)

infrontofeachfront-castertire(Figure8).

g026151

Figure8

1.Frontcaster3.Plywoodbetweenthe

drivewheels

2.Rear-deckrollers4.Woodrampforthefront

casters(2x4’s)

Note:Ensurethatthedischargetubedoesnotcatch

onthecratewhendrivingthemachineoffthecrate

(Figure4).

WARNING

Operatingthemowerwithoutthelockingpins

securelylatchedcanresultinthemowerdeck

foldingupunexpectedly.Themowerdeck

foldingupunexpectedlycancauseserious

injury.

Alwaysoperatethemowerwiththelocking

pinssecurelylatched.

19.Drivethemachineoffthecrate.

RemovingtheMachinefromtheCrate

UsingaHoist

CAUTION

ThemowerdeckisshippedintheUpposition,but

notlatched.Removingshippingreinforcements

withoutsupportingthefrontofthedeckwillcause

thedecktodropwhichmayresultininjuryor

propertydamage.

Alwayssecurelysupportthefrontofthedeckwhile

settingupthemachine.

1.Removetherearcasterwheelassemblyfrominside

thehopper.

2.Removetheboltholdingtherearframetothecrate

(Figure11).

3.Liftthefrontofthehopperup.

Note:Usecarewhenhoistingthemachinetoprevent

damagingthehopper.

4.Usingthehoist,liftthemachineatthelocationshown

inFigure9.

Figure9

1.Withthehopperup,liftthemachineoneachsidehere

CAUTION

Raisingthemowerdeckforserviceor

maintenancerelyingsolelyonmechanical

orhydraulicjackscouldbedangerous.The

mechanicalorhydraulicjacksmaynotbe

enoughsupportormaymalfunctionallowing

theunittofall,whichcouldcauseinjury.

Donotrelysolelyonmechanicalorhydraulic

jacksforsupport.Useadequatejackstands

orequivalentsupport.

5.Raisetherearoftheunitapproximately25.4to30.5

cm(10to12inches)andsupportitwithjackstandsor

equivalentsupport(Figure10).

Figure10

1.Rearcasterfork3.Placejackstandsatthe

arrows

2.Boltholdingrearframe

6.Removeanddiscardtherear-framesupportandits

hardwarewhichislocatedbehindthedrivetires.

7.Installtherearcasterwheeltotherearcasterforkwith

abolt(1/2x13inches)andlocknut(1/2inch)As

showninFigure11.

8.Torquetheboltto90.8to112.5N∙m(67to83ft-lb).

Figure11

1.Bolt(1/2x13inches)3.Locknut(1/2inch)

2.Rearcasterwheel

9.Carefullyremovethejackstandsandlowerthemachine.

10.Lowerthefrontofthehopper.

11.Tilttheseatup.

12.Placethehoisthooksoneachsideoftheseatasshown

inFigure12.

Figure12

1.Liftpointsoneachsideoftheseat

Important:Ensurethemowerdeckisinthe

uprightpositionbeforeraisingthefrontofthe

machine.

13.Raiseupthefrontofthemachine,justenoughto

removeanddiscardthedecksupportfromunderthe

reardeckrollers.

14.Lowerthemachinetotheground.

15.Liftthefrontofthehopperup.

16.Usingthehoist,liftthemachineatthelocationsshown

inFigure9andFigure12.

17.Removethecratefromunderthemachine.

18.Lowerthemachinetotheground.

19.Whilesupportingthemowerdeck,removeanddiscard

the2sidestruts,mountingbrackets,andtheirhardware

onbothsidesoftheseat(Figure13).

20.Removeanddiscardthestrutlocatedbetweenthefront

deck-supportpins(Figure13).

Figure13

1.Deck-supportpin3.Side-struthardware

2.Strutbetweenthe

deck-supportpins

21.Withthedecklockingpinspulledoutintheunlock

position,carefullylowerthedeck(Figure14).

Figure14

1.Deck-lifthandle3.Pushthedecklockingpin

inandrotatetowardthe

fronttolock

2.Rotatethedecklocking

pintowardtherearand

pulloutwardtounlock

22.Pushthedeck-lockingpinsinwardandrotatethem

forwardtosecurelylockthedeckinthelowered

position.

InstallingthePTOShaft

Guards

InternationalMachinesOnly

Partsneededforthisprocedure:

1Longguard

1Guard

4Bolt(1/4x1inch)

4Flatwasher(1/4inch)

4Retainernut(1/4inch)

Procedure

Note:Thisprocedureisonlyforinternationalmachines.

Note:Theguardsarelocatedinthehopperofthemachine.

Note:Theguardsareshippedassembledtogetherwiththe

partslistedabove.Ensuretheguardsareinstalledafterthe

mowerdeckislowered.

1.Shutofftheengine,waitforallmovingpartstostop,

andremovekey.Engagetheparkingbrake.

2.Lowerthemowerdeck.

3.Loosentheboltsattachedtotherubberguard(Figure

15).

g036545

Figure15

1.Bolts2.Rubberguard

4.Foldtheguardforward.

5.Installthemetalguardswiththeattachedboltsshown

inFigure16.

Figure16

1.Guardattachedtothe

mowerdeck

3.Metalguards

2.Bolts

6.Installtherubberguardwiththebolts(Figure15).

CheckingtheTirePressure

NoPartsRequired

Procedure

Pressure:103kPa(15psi)

Note:Checkthetirepressurebeforestartingthemachine.

RefertoyourOperator’sManualforthecorrecttiretype,

correctairpressureneeded,andprocedure.

CheckingtheEngine-OilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoServicingthe

Engine-OilLevelintheOperator'sManual.

CheckingtheTorqueofthe

WheelLugNuts

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,checkthe

wheellugnuttorque;refertoCheckingtheWheelLugNuts

intheOperator'sManual

InstallingtheBattery

Partsneededforthisprocedure:

2Wingnut(1/4inch)

Procedure

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

CAUTION

Batteryelectrolytecontainssulfuricacid,whichis

poisonousandcancausesevereburns.Swallowing

electrolytecanbefatalorifittouchesskincan

causesevereburns.

•Wearsafetyglassestoshieldeyes,andrubber

glovestoprotectskinandclothingwhen

handlingelectrolyte.

•Donotswallowelectrolyte.

•Intheeventofanaccident,ushwithwaterand

calladoctorimmediately.

WARNING

IftheignitionisintheOnpositionthereispotential

forsparksandengagementofcomponents.Sparks

couldcauseanexplosionormovingpartscould

accidentallyengagecausingpersonalinjury.

BesureignitionswitchisintheOffpositionbefore

chargingthebattery.

Locatethebattery-mountinghardwareandinstallthenegative

batterycable.RefertoInstallingtheBatteryintheOperator's

Manual.

Note:Ifthepositivecableisalsodisconnected,connectthe

positive(red)cabletothepositivebatteryterminalrst,then

thenegative(black)cabletothenegativebatteryterminal.

Slipinsulatorbootoverthepositiveterminal.

Note:Iftimedoesnotpermitchargingthebattery,orif

chargingequipmentisnotavailable,connectthenegative

batterycableandrunthevehiclecontinuouslyfor20to30

minutestosufcientlychargethebattery.

ChargingtheBattery

NoPartsRequired

Procedure

WARNING

Chargingthebatteryproducesgassesthatcan

explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesawayfrom

thebattery.

•Makesurethattheignitionswitchisoff.

•Ventilatewhenchargingorusingthebatteryin

anenclosedspace.

Important:Donotrunthemachinewiththebattery

disconnected;electricaldamagemayoccurtothe

engine.

Chargethebattery.RefertotheOperator'sManualfor

instructions.

Figure17

CheckingtheHydraulicFluid

NoPartsRequired

Procedure

Themachineisshippedwithhydraulicoilinthereservoir.

1.Checkandensurethereservoirhashydraulicoil.

2.IfneededaddToroHYPR-OIL™500hydraulicoil.

3.Runthemachineforapproximately15minutestoallow

anyextraairtopurgeoutofthehydraulicsystem.

4.Waituntiltheunitcoolsbeforecheckingthehydraulic

oil.

5.Tiltthehopperup.

6.Removethehydraulicreservoircap.

7.Wipethedipstickcleanandinsertthecapbackinto

thehydro.

8.Lightlytightenthecap.

9.Removethecapagainandchecktheleveloftheoil

onthedipstick(Figure18).

10.Checkthehydraulicreservoirandifnecessaryll

thereservoirtotheappropriatelevelwithToro

HYPR-OIL™500hydraulicoil.

Figure18

1.Full2.Add

11.IfthedipstickoillevelisattheAddmark,addhydraulic

oil.Donotoverll.

12.Replacethehydraulicreservoircapandtightenuntil

snug.Donotovertighten.

CheckingtheMachinefor

Grease

Partsneededforthisprocedure:

1tubeNumber2general-purposelithium-baseor

molybdenum-basegrease.(Purchaseseparately.)

Procedure

Beforeyouusethemachine,checkthemachineforgrease;

refertoLubricationintheOperator'sManual.

CheckingtheMachineBeforeDeliverytotheCustomer

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedinthe

followingtableandinitialeachwhennished.RefertotheOperator'sManualforinstructionsonperformingtheseprocedures.

InitialCheckProcedure

Checkthetirepressure.

Checkthelevelofthemachine.

Checkthemowerdeckgearboxesforoil.

Checktheengine-oillevel.

Checkthehydraulic-uidlevel.

Checktheadjustmentoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator'sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator'sManual.

EnsurethatthePTOworks.

Checkallfastenersthatyouinstalledtoensurethattheyaretight.

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:Date:

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