Toro 04202 Greensmaster Flex 21 Manual de usuario

FormNo.3367-393RevA

11and14BladeCuttingUnits

Greensmaster®Flex18andFlex21Traction

Units

ModelNo.04202—SerialNo.311000001andUp

ModelNo.04206—SerialNo.311000001andUp

ModelNo.04207—SerialNo.311000001andUp

ModelNo.04208—SerialNo.311000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Introduction

Thisreel-bladelawnmowerismountedtoawalkbehind

machineandisintendedtobeusedbyprofessional,hired

operatorsincommercialapplications.Itisprimarily

designedforcuttinggrassonwell-maintainedlawnsin

parks,golfcourses,sportselds,andoncommercial

grounds.Itisnotdesignedforcuttingbrush,mowing

grassandothergrowthalongsidehighways,orfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.............................3

Operation.....................................................................4

AdjustingtheRearRoller......................................4

AdjustingtheBedknifetotheReel........................4

AdjustingtheHeightofCut..................................5

AdjustingtheCut-OffBar....................................6

SettingtheMachinetoMatchTurf

Conditions.......................................................7

Maintenance.................................................................9

SeparatingtheCuttingUnitfromtheTraction

Unit..................................................................9

ServicingtheBedbar...........................................10

BacklappingtheReel..........................................10

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionare

dependentupontheawareness,concern,and

propertrainingofthepersonnelinvolvedinthe

operation,transport,maintenance,andstorageof

themachine.Improperuseormaintenanceofthe

machinecanresultininjuryordeath.Toreduce

thepotentialforinjuryordeath,complywiththe

followingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitoperatorsmanual’s

beforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetraction

unitorcuttingunitswithoutproperinstruction.

Onlytrainedoperatorswhohavereadthismanual

shouldoperatethetractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenunderthe

inuenceofdrugsoralcohol.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Keepallshieldsandsafetydevicesinplace.Ifa

shield,safetydeviceordecalisillegibleordamaged,

repairorreplaceitbeforeoperationiscommenced.

Alsotightenanyloosenuts,bolts,andscrewsto

ensurecuttingunitisinsafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperate

cuttingunitswhilewearingsandals,tennisshoes,

sneakersorshorts.Also,donotwearloosetting

clothingwhichcouldgetcaughtinmovingparts.

Alwayswearlongpantsandsubstantialshoes.

Wearingsafetyglasses,safetyshoesandahelmetis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Removealldebrisorotherobjectsthatmightbe

pickedupandthrownbythecuttingunitreelblades.

Keepallbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.

Checkcuttingunitfordamagedparts.Repairany

damagebeforerestartingandoperatingthecutting

unit.

•Besurecuttingunitsareinsafeoperatingcondition

bykeepingnuts,boltsandscrewstight.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare

everneededorassistanceisdesired,contactan

AuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsand

accessoriestokeeptheToroallTORO.Neveruse

"will-t"replacementpartsandaccessories

madebyothermanufacturers.Lookforthe

Torologotoassuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthe

warrantyofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-8064

1.Warning—readtheinstructionsbeforeservicingor

performingmaintenance.

2.Cuttinghazardoffootorhand—stoptheengineandwait

formovingpartstostop.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AdjustingtheRearRoller

1.Adjusttherearrollerbracketstotheloworhigh

positiondependingondesiredheightofcutrange

(Figure3andFigure4).

•Positionthespacerabovethesideplate

mountingange(factorysetting)whenheight

ofcutsettingsrangefrom1/16to1/4inch(1.5

to6.3mm)(Figure3).

Figure3

1.Spacer3.Rollerbracket

2.Sideplatemountingange

•Positionthespacerbelowthesideplate

mountingangewhenheightofcutsettings

rangefrom1/8"to1"(Figure4).

Figure4

1.Sideplatemountingange3.Rollerbracket

2.Spacer

2.Toadjustrearrollerproceedasfollows:

•Raiserearofcuttingunitandplaceablock

underbedknife.

•Remove(2)nutssecuringeachrollerbracket

andspacertoeachsideplatemountingange.

•Lowerrollerandscrewsfromsideplate

mountingangesandspacers.

•Placespacersontoscrewsonrollerbrackets.

•Re-securerollerbracketandspacersto

undersideofsideplatemountingangeswith

nutspreviouslyremoved.

3.Verifythatthebedknifetoreelcontactiscorrect.

Tipmowertoexposefrontandrearrollersand

bedknife.

Note:Thepositionoftherearrollertothe

reeliscontrolledbythemachiningtolerances

oftheassembledcomponentsandparallelingis

notrequired.Alimitedamountofadjustmentis

possiblebysettingthecuttingunitonasurface

plateandlooseningthesideplatemountingbolts

(Figure5).Adjustandre-tightenbolts.

Figure5

1.Sideplatemountingbolts

Important:Wheneverthecuttingunithasto

betippedtoexposebedknife/reel,propuprear

ofcuttingunittomakesurenutsonbackend

ofbedbaradjustingscrewsarenotrestingon

worksurface.

AdjustingtheBedknifetothe

Reel

Bedknifetoreeladjustmentisaccomplishedby

looseningortighteningbedbaradjustingscrews,located

ontopofmower.

1.Positionmachineonaat,levelworksurface.

2.Makesurereelcontactisremovedbyturningbedbar

adjustingscrewscounterclockwise(Figure6).

Figure6

1.Bedbaradjustingscrew

3.Tiltmoweronbacktoexposebedknifeandreel.

Note:Whentiltingthecuttingunitback,make

surethecenterofthecuttingunitisblockedupso

thebedbaradjusterscrewsarenotsupportingthe

cuttingunit.Restingthecuttingunitonthebedbar

adjustingscrewswillgiveafalsereel-to-bedknife

contactwhenthecuttingunitisloweredbackto

level.

4.Atoneendofreel,insertalongstripofnewspaper

betweenreelandbedknife(Figure7).Whileslowly

rotatingreelforward,turnbedbaradjustingscrew

clockwise(onsameendofreel)(Figure6),one

clickatatime,untilpaperispinchedlightly,when

insertedfromthefront,paralleltothebedknife.A

slightdragwillbenotedasthepaperispulled.

Figure7

Note:Eachtimeadjustingscrewisrotatedone

clickclockwise,thebedknifemoves.0007inch

(.017mm)closertoreel.Donotovertightenthe

adjustingscrews.

5.Checkforlightcontactatotherendofreelusing

paperandadjustasrequired.

6.Afteradjustmentisaccomplished,checktosee

ifreelcanpinchpaperwheninsertedfromthe

frontandcutpaperwheninsertedatarightangle

tothebedknife(Figure7).Itshouldbepossible

tocutpaperwithminimumcontactbetweenthe

bedknifeandthereelblades.Shouldexcessivereel

dragbeevidentitwillbeeithernecessarytobacklap

orregrindthecuttingunittoachievethesharp

edgesneededforprecisioncutting(seeTororeel

sharpeningmanual).

AdjustingtheHeightofCut

Forheightsofcutgreaterthan.500inch(12.7mm),the

highheightofcutkitmustbeinstalled.

1.Loosenlocknutssecuringheight-of-cutarmsto

cuttingunitsideplates(Figure8).

Figure8

1.Rearrollerbracket3.Locknut

2.Height-of-cutarm4.Adjustingscrew

2.Loosennutongaugebar(Figure9)andset

adjustingscrewtodesiredheight-of-cut.Distance

betweenbottomofscrewheadandfaceofbaris

height-of-cut.

Figure9

1.Gaugebar3.Nut

2.Heightadjustingscrew

3.Hookscrewheadoncuttingedgeofbedknifeand

restrearendofbaronrearroller(Figure10).

4.Rotateadjustingscrewuntilrollercontactsfrontof

gaugebar.Adjustbothendsofrolleruntilentire

rollerisparalleltothebedknife.

Important:Whensetproperly,therearand

frontrollerswillcontactthegaugebarandthe

screwwillbesnugagainstthebedknife.This

ensuresthattheheight-of-cutisidenticalat

bothendsofthebedknife.

Figure10

1.Gaugebar

5.Tightennutstosecureadjustment.Donot

overtightennut.Tightenenoughtoremoveplay

fromwasher.

Note:Usethefollowingcharttodeterminewhich

bedknifeisbestsuitedforthedesiredheightofcut.

AdjustingtheCut-OffBar

Adjustcut-offbartoassureclippingsarecleanly

dischargedfromthereelarea:

1.Loosenscrewssecuringtopbar(Figure11)to

cuttingunit.

Figure11

1.Cut-offbar

2.Insert.060inch(1.5mm)feelergaugebetweentop

ofreelandbarandtightenscrews.Ensurebarand

reelareequaldistanceapartacrosscompletereel.

Note:Thebarisadjustabletocompensatefor

changesinturfconditions.Thebarshouldbe

adjustedclosertoreelwhenturfisextremelydry.

Bycontrast,adjustbarfurtherawayfromreelwhen

turfconditionsarewet.Thebarshouldbeparallel

toreeltoensureoptimumperformanceandshould

beadjustedwheneverreelissharpenedonareel

grinder.

SettingtheMachinetoMatchTurfConditions

Usethefollowingtabletosetthemachinetomatchturfconditions.

FlexGreensmowerCuttingUnitSet-upMatrix

Bedbars:StandardandOptional

PartNumberDescriptionMowerAggressivenessComments

106-2468-01StandardFlex21LessStandard

99-3794-03AggressiveFlex21More

110-2282-01StandardFlex18LessStandard

110-2281-03AggressiveFlex18More

Bedknives:StandardandOptional

PartNumberDescriptionMowerHeightofCutRangeComments

93-4262MicrocutFlex210.062-0.125inches

(1.57-3.1mm)

Standard(11Blade)

115–1880EdgeMaxMicrocutFlex210.062-0.125inches

(1.57-3.1mm)

Standard(14Blade)

93-4263T ournamentFlex210.125-0.250inches

(3.1-6mm)

115–1881EdgeMaxTournamentFlex210.125-0.250inches

(3.1-6mm)

LongerWearing

93-4264LowCutFlex210.250inches(6mm)andup

108-4303ExtendedMicrocutFlex210.062-0.125inches

(1.57-3.1mm)

LessAggressive

98-7261MicrocutFlex180.062-0.125inches

(1.57-3.1mm)

Standard(11Blade)

117–1530‘EdgeMaxMicrocutFlex180.062-0.125inches

(1.57-3.1mm)

Standard(14Blade)

98-7260T ournamentFlex180.125-0.250inches

(3.1-6mm)

117–1532‘EdgeMaxTournamentFlex180.125-0.250inches

(3.1-6mm)

LongerWearing

110-2300ExtendedMicrocutFlex180.062-0.125inches

(1.57-3.1mm)

LessAggressive

110-2301LowCutFlex180.250inches(6mm)andup

Rollers:StandardandOptional

PartNumberDescriptionMowerDiameter/MaterialComments

107-9037NarrowWiehleFlex212.5inches(63.5mm)

Aluminum

StandardFront

107-9038WideWiehleFlex212.5inches(63.5mm)

Aluminum

MorePenetration

107-9039FullRollerFlex212.5inches(63.5mm)SteelLeastPenetration

107-9036RearRollerFlex212.0inches(50.8mm)

Aluminum

StandardRear

106-6945RearRollerFlex212.0inches(50.8mm)SteelSteelRear

93–9045AntiScalpWiehleFlex212.5inches(63.5mm)

Aluminum1–7/8inches

(47.4mm)longer

Moreedgesupport

110-2304NarrowWiehleFlex182.5inches(63.5mm)

Aluminum

StandardFront

110-2305WideWiehleFlex182.5inches(63.5mm)

Aluminum

MorePenetration

110-2306FullRollerFlex182.5(63.5mm)inchesSteelLeastPenetration

110-2303RearRollerFlex182.0inches(50.8mm)

Aluminum

StandardRear

UsethefollowingtableandFigure12tosettherateofclip.

Clip(RefertoFigure12forpulleylocations.)

Drivepulleynumber

ofteeth

Drivenpulleynumber

ofteeth

14BladeClipinch(mm)11BladeClipinch(mm)8BladeClipinch(mm)

27(standard)22(standard)0.112(2.9)0.143(3.6)0.197(5.0)

22220.138(3.5)0.176(4.5)0.241(6.1)

22270.172(4.4)0.219(5.6)0.301(7.7)

Thereelisshippedwithone27toothandone22toothpulley.Togeta.16inch(4mm)clip,youmustpurchase

a22toothpulley.Theclipcanonlybechangedonthereeldrive(Figure12).Donotchangethedriveratio

onthegearboxpulleys.

Figure12

1.Reeldrivebelt3.Drivenpulley

2.Drivepulley

Maintenance

SeparatingtheCuttingUnit

fromtheTractionUnit

1.Placethemoweronitsdrumsonalevelsurface.

2.Lowerkickstand.Inserta1/4inch(6mm)diameter

pinorequivalentintoframeholeabovekickstand

mountingbolt(Figure13).

Figure13

1.1/4"Pin3.Kickstand

2.Handle

3.Removegrassbasket.

4.Remove(2)boltssecuringcuttingunitpivotarmsto

tractionunitframetube(Figure14).

Figure14

1.Cuttingunitpivotarms3.Bolts

2.Tractionunitframetube

5.Rotatepivotarmsforward(Figure14)andrest

tractionunitonrestrainedkickstand.

6.Pullcuttingunitforwardabout2inch(51mm)

andthentotherighttodisengagethetransmission

coupling(Figure15).

Figure15

1.Transmissioncoupling

7.Reverseproceduretoinstallcuttingunit.

Note:Whentighteningthepivotarmmounting

fasteners,useanadjustableendwrenchtoholdthe

pivotarmparalleltothesideplate(Figure16).

Figure16

ServicingtheBedbar

RemovingtheBedbar

1.Turnthebedbaradjusterscrew,counterclockwise,to

backthebedknifeawayfromreel(Figure17).

Figure17

1.Bedbaradjustingscrew4.Jamnut

2.Springtensionnut5.Bedbarbolt

3.Bedbar

2.Backoutthespringtensionnut,untilthewasheris

nolongertensionedagainstthebedbar(Figure18).

3.Oneachsideofthemachine,loosenthejamnut

securingthebedbarbolt(Figure18).

Figure18

1.Bedbarbolt2.Nut

4.Removeeachbedbarboltallowingbedbartobe

pulleddownwardandremovedfrommachine.

Accountfor2nylonand2stampedsteelwasherson

eachendofbedbar(Figure19).

Figure19

1.Bedbarbolt3.Nut

2.Steelwasher4.Nylonwasher

AssemblingtheBedbar

1.Installbedbar,positioningmountingearsbetween

washerandbedbaradjuster.

2.Securebedbartoeachsideplatewithbedbarbolts

(jamnutsonbolts)and8washers.Anylonwasher

istobepositionedoneachsideofsideplateboss.

Placeasteelwasheroutsideeachofthenylon

washers.Torqueboltsto240-320in.-lb(27-36N-m).

3.Tightenthejamnutuntiltheendplayisremoved

fromtheoutsidethrustwashers.Donotovertighten.

Note:Itisacceptablethattheinsidethrustwashers

onthecuttingunitmayremainloose.

4.Tightenspringtensionnutuntilspringiscollapsed,

thenbackoff1/2turn.

5.Adjustbedbar;refertoAdjustingtheBedknifeto

theReel.

BacklappingtheReel

1.Removeplugfromthereeldrivecoverontheleft

sideofreelassembly(Figure20)

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Cortacésped de Toro

Toro

Toro 78469 Manual de usuario

Toro

Toro 74312 Manual de usuario

Toro

Toro 2000 Series Manual de usuario

Toro

Toro 74942 Manual de usuario

Toro

Toro 30853 Manual de usuario

Toro

Toro GreensPro 1200 Manual de usuario

Toro

Toro 74625 Manual de usuario

Toro

Toro 73570 Manual

Toro

Toro ProCore Manual de usuario

Toro

Toro Reelmaster 5010- H Manual de usuario

Toro

Toro HoverPro 450 Manual de usuario

Toro

Toro GrandStand 18840TE Manual de usuario

Toro

Toro GrandStand 74534TE Manual de usuario

Toro

Toro 31222 Manual de usuario

Toro

Toro GrandStand 134-3259 Manual de usuario

Toro

Toro Greensmaster Flex 18 Manual de usuario

Toro

Toro 73449 Wheel Horse 314-8 Manual de usuario

Toro

Toro Super Recycler 21680 Manual de usuario

Toro

Toro 72104 Manual de usuario

Toro

Toro 74923TE Manual de usuario

Toro

Toro 03540 Reelmaster 5200-D Manual de usuario

Toro

Toro Groundsmaster 5900 Manual de usuario

Toro

Toro 71241 Manual de usuario

Toro

Toro 30381 Manual de usuario

Manuales populares de Cortacésped de otras marcas

RHINO

RHINO 1958 Manual de usuario

Wolf Garten

Wolf Garten Compact plus 40 B Manual de usuario

Cub Cadet

Cub Cadet LTX 1045 Manual de usuario

Craftsman

Craftsman 917.378461 Manual de usuario

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Manual de usuario

Challenge

Challenge CH18V2 Instrucciones de operación

TALEN TOOLS

TALEN TOOLS AVR HGM30 Manual de usuario

DEWEZE

DEWEZE ATM-725 Manual de operación

Weed Eater

Weed Eater 180083 Manual de usuario

Husqvarna

Husqvarna Poulan Pro PP185A42 Manual de usuario

Better Outdoor Products

Better Outdoor Products Quick Series Manual de usuario

Cub Cadet

Cub Cadet 23HP Z-Force 60 Manual de funcionamiento

MTD

MTD 795, 792, 791, 790 Manual de usuario

Dennis

Dennis FT 610 Manual de usuario

AIRFORCE

AIRFORCE F-15 Gen 3 Manual de usuario

MTD

MTD 126-220-000 Manual de usuario

Stihl

Stihl RMA 443 PV Manual de usuario

Yard-Man

Yard-Man 3700-0 Manual de usuario