Toro 04052TE Manual de usuario

OPERATOR’S

MANUAL

FORM NO. 3324-332 Rev A

MODEL NO. 04052TE—200000001 & UP

GREENSMASTER® 1000

Foreword 2
Table of Contents 2
Safety 3
Symbol Glossary 6
Specifications 9
Preparation Before Operating 10
Add Engine Oil 10
Fill The Fuel Tank 10
Leveling The Rear Drum To The Reel 11
Adjust The Bedknife To The Reel 11
Adjust The Height Of Cut 12
Adjusting Grass Shield Height 13
Adjusting The Cut-Off Bar 14
Install The Grass Basket 14
Check Interlock Switch Operation 14
Controls 15
Operating Instructions 17
Starting And Stopping 17
Transport Operation 17
Preparing To Mow 17
Mowing Operation 17
Before Mowing 18
Method Of Mowing 18
Control Operation 18
After Mowing 18
Maintenance 19
Minimum Recommended Maintenance 
Intervals 19
Lubrication 20
Engine Oil 21
Servicing The Air Cleaner 21
Replacing The Spark Plug 22
Cleaning The Fuel Filter 23
Adjusting Belts 23
Adjusting The Traction Control 26
Adjusting The 
Service/Park Brake 26
Adjusting The Throttle Control 27
Adjusting The Interlock Switch 27
Servicing The Bedbar 28
Reel Backlapping 28
Identification And Ordering 29
– 2 –
The GREENSMASTER®1000 was developed to provide an efficient, trouble-free method of mowing high
quality-turf on the finest greens. The latest concepts of engineering, design and safety have been incorporated
into this machine, along with the highest quality parts and workmanship. Excellent service will be derived if
proper operation and maintenance practices are followed.
Safety, mechanical and some general information in this manual are emphasized. DANGER, WARNING and
CAUTION identify safety messages. Whenever the triangle safety symbol appears, it is followed by a safety
message that must be read and understood. For more details concerning safety, read the safety instructions.
IMPORTANT identifies special mechanical information and NOTE identifies general information worthy of
special attention.
If help about operation or safety is ever needed, contact your local Authorized TORO Distributor. In addition
to genuine TORO replacement parts, the distributor also has optional equipment for the complete line of
TORO turf care equipment. Keep your Toro all TORO. Buy genuine TORO parts and accessories.
Foreword
Ta le of Contents

Training

1. Read the instructions carefully. Be familiar

with the controls and the proper use of the

equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawn mower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is

responsible for accidents or hazards occurring to

other people or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional

and practical instruction. Such instruction

should emphasize:

• the need for care and concentration when

working with ride-on machines;

• control of a ride-on machine sliding on a

slope will not be regained by the

application of the brake. The main reasons

for loss of control are:

– insufficient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for

its task;

– lack of awareness of the effects of

ground conditions, especially slopes;

– ##incorrect hitching and load

distribution.

Preparation

1. While mowing, always wear substantial

footwear and long trousers. Do not operate the

equipment when barefoot or wearing open

sandals.

2. Thoroughly inspect the area where the

equipment is to be used and remove all objects

which may be thrown by the machine.

3. WARNING—Petrol is highly flammable.

• Store fuel in containers specifically

designed for this purpose.

• Refuel outdoors only and do not smoke

while refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add

petrol while the engine is running or when

the engine is hot.

• If petrol is spilled, do not attempt to start

the engine but move the machine away

from the are of spillage and avoid creating

any source of ignition until petrol vapors

have dissipated.

• Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can

collect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage

all blade attachment clutches and shift into

neutral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe”

slope. Travel on grass slopes requires particular

care. To guard against overturning:

• do not stop or start suddenly when going

up or downhill;

– 3 –

Safety

• engage the clutch slowly, and always keep

the machine in gear, especially when

travailing downhill;

• machine speeds should be kept low on

slopes and during tight turns;

• stay alert for bumps and hollows and other

hidden hazards;

• never mow across the face of the slope,

unless the lawn mower is designed for this

purpose.

6. Use care when pulling loads or using heavy

equipment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely

control.

• Do not turn sharply. Use care when

reversing.

• Use counterweight(s) or wheel weights

when suggested in the instruction

handbook.

7. Watch out for traffic when crossing or near

roadways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct

discharge of material toward bystanders nor

allow anyone near the machine while in

operation .

10. Never operate the lawn mower with defective

guards, shields or without safety protective

devices in place.

11. Do not change the engine governor settings or

overspeed the engine. Operating the engine at

excessive speeds may increase the hazard of

personal injury.

12. Before leaving the operator’s position:

• disengage the power take-off and lower

the attachments;

• change into neutral and set the parking

brake;

• stop the engine and remove the key.

13. Disengage the drive to attachments when

transporting or not in use.

14. Stop the engine and disengage the drive to the

attachment

• before refueling;

• before removing the grass catcher;

• before making height adjustments unless

the adjustment can be made from the

operator’s position.

• before clearing blockages;

• before checking, cleaning or working on

the lawnmower;

• after striking a foreign object. Inspect the

lawnmower for damage and make repairs

before restarting and operating the

equipment.

15. Reduce the throttle setting during engine runout

and, if the engine is provided with a shutoff

valve, turn the fuel off at the conclusion of

mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure

the equipment is in safe working condition.

2. Never store the equipment with petrol in the

tank inside a building where fumes may reach

an open flame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the fire hazard, keep the engine,

silencer, battery compartment and petrol storage

area free of grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or

deterioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors.

Safety

– 4 –

8. Be careful during adjustment of the machine to

prevent entrapment of the fingers between

moving blades and fixed parts of the machine.

9. On multi-bladed machines, take care as rotating

one blade can cause other blades to rotate.

10. When the machine is to be parked, stored or left

unattended, lower the cutting means unless a

positive mechanical lock is used.

Sound Pressure Level

This unit has an equivalent continuous A-weighted

sound pressure at the operator ear of: 83 dB(A),

based on measurements of identical machines per

84/538/EEC.

Vi ration Level

This unit has a hand-arm vibration level of 10.05

m/s2, based on measurements of identical machines

per ISO 5349 procedures.

Safety

– 5 –

– 6 –

Sym ol Glossary

Caustic liquids,

chemical urns to

fingers or hand

Poisonous

fumes or toxic

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection

into ody

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of

fingers

or hand,

force

applied from

a ove

Crushing of

toes or foot, force

applied from a ove

Crushing of

whole ody,

applied from

a ove

Crushing of

torso, force

applied from side

Crushing of fingers

or hand/, force

applied from side

Crushing of

whole ody Crushing of

head, torso and

arms

Cutting of

fingers or hand Cutting of footCrushing of leg,

force applied

from side

Cutting or

entanglement of

foot, rotating auger

Severing of

foot, rotating

knives

Severing of

fingers or hand,

impeller lade

Wait until all

machine

components have

completely stopped

efore touching them

Severing of

fingers or hand,

engine fan

Whole ody entanglement,

implement input drive line Fingers or

hand entangle-

ment, chain drive

Runover/ ack-

over, (relevant

machine to appear

in dashed ox)

Machine tipping,

riding mower Machine rollover,

ROPS (relevant

machine to appear

in dashed ox)

Stored energy

hazard, kick ack

or upward motion

Hot surfaces,

urns to fingers

or hands

Hand & arm

entanglement,

elt drive

Thrown or fly-

ing o jects, whole

ody exposure

Thrown or

flying o jects,

face exposure

Explosion Fire or open

flame

Secure lifting

cylinder with locking

device efore getting

in hazardous area

Stay a safe

distance from

the machine

Stay clear of

articulation area

while engine is

running

Do not open

or remove safety

shields while

engine is

running

Do not step on

loading platform if

PTO is connected to tractor

& engine is running

Do not step

Shut off engine

& remove key efore

performing mainten-

ance or repair work

Riding on this

machine is allowed

only on a passen-

ger seat & only if the

driver’s view is not

hindered

Consult

technical manual

for proper service

procedures

Fasten seat elts Safety alert

triangle outline safety

alert sym ol Read operator’s

manual

Safety

– 7 –

Fire, open light

& smoking

prohi ited

Hydraulic

system Brake system Oil Coolant (water) Intake air Exhaust gas Pressure

Level

indicator Liquid level Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop

Plus/increase/

positive polarity

Engage Disengage Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Minus/decrease/

negative polarity

Horn Battery charging

condition

Hourmeter/elapsed

operating hours Fast Slow Continuous

varia le, linear Volume empty Volume full

Machine travel

direction,

forward/rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lu rication

point

Oil lu rication

point Lift point

Jack or

support point Draining/

emptying Engine lu ricat-

ing oil Engine lu ricating

oil pressure Engine lu ricating

oil level Engine lu ricating

oil filter Engine

lu ricating oil

temperature

Engine coolant

Flush with water Engine Transmission

Hearing

protection must

e worn

Caution, toxic

risk

Eye protection

must e worn Head protection

must e worn First aid

Safety

– 8 –

Transmission

failure/malfunction Clutch Neutral High Low Forward Reverse Park

NHLFRP

First gear Second gear

Third gear (other #'s

may e used until

the maximum # of for-

ward gears is reached.)

Hydraulic oil Hydraulic oil

temperature

231

Hydraulic oil

pressure Hydraulic oil level Hydraulic oil filter

Hydraulic oil

failure/malfunction Parking rake Fuel Fuel level Fuel filter Fuel system

failure/malfunction

Diesel fuel Unleaded fuel

Headlights Lock Unlock Differential lock 4-Wheel drive Power Take-Off Power Take-Off,

rotational speed Reel cutting

element

Reel cutting

element, height

adjustment

Traction A ove working

temperature range

Drilling Manual metal arc

welding Manual 0356 Water pump 0626 Keep dry

0430 weight Do not dispose

in the gar age CE logo

Engine coolant

pressure Engine coolant f

ilter Engine

lu ricating oil

pressure

Engine intake/

com ustion air Engine intake/

com ustion air

pressure

Engine intake/

air filter Engine start Engine stop

Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

Transmission oil Transmission oil

pressure

n/min

Transmission oil

temperature

Engine: Kawasaki, air cooled, overhead valve, 4

cycle, 2.76 kW (3.7 hp), 2.36” x 1.73” bore and

stroke, 7.57 cu. in. (124 cc) displacement, 8.4:1

compression ratio, 14.9 Nm (11 ft. lbs.) @ 1400

rpm. Electronic ignition, maximum noise

suppression muffler. 2.5 l (2.64 quart) fuel tank

capacity.

Traction Drive: Engine to countershaft drive: two

“A” section V belts. Countershaft to differential

drive: 5mm pitch timing belt. Differential to drum

drive: 8mm pitch timing belt.

Differential: Peerless Series 100.

Transport Clutch: Belt idler

Brake: Band drum

Optional Transport Tires: Quick detachable,

3.00/3.25 x 6, 32.5 tread width.

Traction Drum: Dual cast aluminum, 19 cm (7.5”)

diameter.

Controls: Engine has recoil starter, ON/OFF switch,

and choke. Handle has throttle lever, traction

engage lever and service/ park brake lever. The

mower has reel drive engage lever. Safety devices:

neutral interlock system.

Handle: Loop style, 2.5cm (1”) diameter.

Reel Construction: 12.7cm (5”) diameter, 11

carbon steel blades welded to 5 stamped steel

spiders.

Width of Cut: 53.3 cm (21”)

Height of Cut Range: 2mm–12.25 mm (5/64” to

1/2”)

Clip: 0.16”

Reel Clutch: Jaw Type.

Bedknife and bedbar: Single-edged, high-carbon

steel bedknife, hardened to Rc 48–55. Fastened to

machined, cast iron bedbar. Tournament bedknife

(Part No. 93-4263), standard.

Grass Basket: Molded polyethylene.

Dimensions:

Width: 91.4 cm (36”)

Height: 119.4 cm (47”)

Length: 149.9 cm (59”)

Dry Weight: 208 lbs. with basket and Wiehle roller,

without wheels or grooming reel.

– 9 –

Specifications

Add Engine Oil

Initially, the crankcase must be filled with 47 cl (16

ounces) of proper viscosity oil (See chart below).

Use any high-quality detergent oil having the

American Petroleum Institute (API) “service

classification”–SG SH, or SJ.

Temperature Oil Viscosity

10°C or below SAE 10W30

10°C to 35°C SAE 10W30 or 30

Above 35°C SAE 40

1. Position the mower so the engine is level and

clean around the oil level gauge (Fig. 1).

Figure 1

1. Oil level gauge

2. Remove the gauge by turning it

counterclockwise.

3. Wipe the gauge clean and insert it into the filler

port. Then remove it and check the level of oil.

Do not screw the gauge into the port. If the

level is low, add only enough oil to raise the

level to the filler opening.

Note: We recommend that the oil level be

checked each time the mower is used or after

every 5 operating hours. Initially, change the oil

after the first 20 hours of operation; thereafter,

change the oil after every 50 hours of operation.

More frequent oil changes are required in

dusty or dirty conditions.

Fill The Fuel Tank

NOTE: NEVER USE METHANOL, GASOLINE

CONTAINING METHANOL, GASOLINE

CONTAINING MORE THAN 10% ETHANOL,

GASOLINE ADDITIVES, PREMIUM GASOLINE

OR WHITE GAS BECAUSE FUEL SYSTEM

DAMAGE COULD RESULT.

1. Clean around the fuel tank cap and remove the

cap from tank (Fig. 2). Using unleaded

gasoline, fill the fuel tank no higher than to the

bottom of the filter screen. DO NOT OVER

FILL.

– 10 –

Preparation Before Operating

Because fuel is flammable, caution must be used

when storing or handling it. Do not fill the fuel

tank while the engine is running, hot or when the

machine is in an enclosed area. Vapors may

build up and be ignited by a spark or flame

source many feet away. DO NOT SMOKE

while filling the fuel tank to prevent the

possibility of an explosion. Always fill the fuel

tank outside and wipe up any spilled fuel before

starting the engine. Use a funnel or spout to

prevent spilling, and fill the tank no higher than

to the bottom of the filler screen. DO NOT

OVER FILL.

Store fuel in a clean safety approved container

and keep the cap on the container. Keep fuel in

a cool, well-ventilated place; never in an

enclosed area such as a hot storage shed. To

assure volatility, do not buy more than a 30-day

supply of gasoline, or a 6-month supply of diesel

fuel.

Gasoline is a fuel for internal combustion

engines; therefore, do not use it for any other

purpose.

Since many children like the smell of gasoline,

keep it out of their reach because the fumes are

explosive and dangerous to inhale.

DANGER

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