Toro 03698 Manual de usuario

FormNo.3402-461RevA

8or11-BladeDPACuttingUnit

Reelmaster®6000-DSeriesTractionUnit

ModelNo.03698—SerialNo.316000001andUp

ModelNo.03699—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3402-461*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafety-alertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheCuttingUnit....................................4

2RemovingtheTipperAssemblies............................4

3MountingtheLiftBracketsandChains.....................5

4UsingtheKickstand..............................................6

5AdjustingtheRearShield.......................................7

6MountingtheCounterweights................................7

7InstallingtheCuttingUnits.....................................8

ProductOverview.........................................................10

Specications........................................................10

Attachments/Accessories........................................10

Operation....................................................................10

MakingAdjustments...............................................10

Height-of-CutChartTerms.....................................12

Height-of-CutChart...............................................14

Maintenance.................................................................18

LubricatingtheCuttingUnit....................................18

AdjustingtheReelBearings......................................18

ServicingtheBedknife............................................19

ServicingtheBedbar...............................................20

ServicingtheRoller.................................................22

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Improperuseormaintenanceofthisequipmentcan

resultininjuryordeath.Toreducethepotentialfor

injuryordeath,complywiththefollowingsafety

instructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitOperator’sManualbeforeoperatingthecutting

unit.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatethetraction

unitorthecuttingunitswithoutproperinstruction.Only

trainedoperatorswhohavereadthisOperator’sManual

shouldoperatethecuttingunits.

•Neveroperatethecuttingunitswhentired,ill,orunder

theinuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,a

safetydevice,oradecalisillegibleordamaged,repairor

replaceitbeforeresumingoperation.Also,tightenany

loosenuts,bolts,andscrewstoensurethatthecutting

unitisinsafeoperatingcondition.

•Wearappopriateclothing,includingeyeprotection;

substantial,slip-resistantfootwear;andhearing

protection.Wearingsafetyshoesandlongpantsis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.Securelooseclothing.

•Tiebacklonghair.Donotwearjewelry.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythereelbladesofthecuttingunit.Keep

allbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshutofftheengine.Check

thecuttingunitfordamagedparts.Repairanydamage

beforestartingandoperatingthecuttingunit.

•Lowerthecuttingunitstotheground,settheparking

brake,shutofftheengine,andremovethekeyfrom

theignitionswitchwheneveryouleavethemachine

unattended.

•Besurethatthecuttingunitsareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementparts

andaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93–6688

1.Warning—readthe

Operator’sManualbefore

performingmaintenance.

2.Cuttinghazardofhandor

foot—shutofftheengine

andwaitforallmoving

partstostop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit.

2Nopartsrequired–Removethetipperassemblies.

Liftchain5/7

Chainbracket5/7

U-bolt5/7

Nut10/14

Screw5/7

Washer5/7

Nut5/7

Mounttheliftbracketsandchains.

4Kickstand(suppliedwithtractionunit)1Usethekickstandwhentippingthe

cuttingunit.

5Nopartsrequired–Adjusttherearshield.

6Nopartsrequired–Mountthecounterweights.

LargeO-ring5/7

7Screw2Installthecuttingunits.

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator'sManual1Reviewthematerialandsaveitinanappropriateplace.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

InspectingtheCuttingUnit

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Removethecuttingunitfromtheboxanddothefollowing:

1.Checkeachendofthereelforgrease.

Note:Greaseshouldbevisibleinthereelbearings

andinternalsplinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethatthecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

RemovingtheTipper

Assemblies

NoPartsRequired

Procedure

Removethetipperassemblies(ifsoequipped)fromthe

number1,number2,andnumber3liftarmstoavoid

interferencewiththecarrierframesofthecuttingunits.

1.Removethelocknutandthewashersecuringthepivot

rodtothenumber2liftarm(Figure3).Removethe

pivotrodandspringfromtheliftarm.Repeatthe

procedureonthenumber1andnumber3liftarms.

Figure3

1.Pivotrod2.Tippersupportbracket

w/roller

Note:Thetipperbracketwiththerollerandthetipper

supportbracketsarenotrequiredwhenoperatingthe

DPAcuttingunits(Figure3).

2.Disconnecttheliftchainsfromthecuttingunits,if

attached.

MountingtheLiftBracketsand

Chains

Partsneededforthisprocedure:

5/7Liftchain

5/7Chainbracket

5/7U-bolt

10/14Nut

5/7Screw

5/7Washer

5/7Nut

Procedure

MountachainbrackettoeachliftarmwithaU-boltand2

nuts.Positionthebracketsasfollows:

Note:RefertoFigure4todeterminetheliftarmnumber

beingdescribed.

Figure4

1.Cuttingunit16.Cuttingunit6

2.Cuttingunit27.Cuttingunit7

3.Cuttingunit38.Reelmotor

4.Cuttingunit49.Weight

5.Cuttingunit5

1.Onliftarmnumbers1,4,and5,positionthechain

bracketsandU-bolts38.1cm(15inches)behindthe

centerlineofthepivotknuckle(Figure5).

2.Onliftarmnumbers1and5thebracketsshouldbe

rotatedtotheright10degreesfromvertical(Figure5).

3.Onliftarmnumber4thebracketshouldberotatedto

theleft10degreesfromvertical(Figure5).

g020546

Figure5

1.Liftarmnumber5=

38.1cm(15inches)

3.Liftarmnumbers1and5=

10degrees

2.Liftarmnumber4=

10degrees

4.Onliftarmnumbers2and3,positionthebracketsand

U-bolts38.1cm(15inches)behindthecenterlineof

thepivotknuckle(Figure6).

Note:Rotatethebrackets45degreestotheoutboard

sideofthemachine.

g020547

Figure6

1.Liftarmnumber

2=38.1cm

(15inches)

2.Liftarmnumber3=

45degrees

5.Onliftarmnumber6andnumber7,positionthe

bracketsandU-bolts36.8cm(14.5inches)behindthe

centerlineofthepivotknuckle(Figure7).

Note:Rotatethebrackets10degreestotheoutboard

sideofthemachine.

g020548

Figure7

1.Liftarmnumber

6=36.8cm

(14.5inches)

2.Liftarmnumber7=

10degrees

6.TightenalltheU-boltnutsto52to65N∙m(38to48

ft-lb).

7.Mountaliftchaintoeachchainbracketwithascrew,

awasher,andanut,positioningthemasshownin

Figure8.

Figure8

1.Liftchain2.Chainbracket

UsingtheKickstand

Partsneededforthisprocedure:

1Kickstand(suppliedwithtractionunit)

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwiththe

kickstand(suppliedwiththetractionunit)tomakesurethat

thenutsonthebackendofthebedbaradjustingscrewsare

notrestingontheworksurface(Figure9).

Figure9

1.Kickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattainedwhenthe

rearshieldisclosed(frontdischarge).Whenconditionsare

heavyorwet,therearshieldmaybeopened.

Toopentherearshield(Figure10),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshieldto

theopenposition,andtightenthecapscrew .

Figure10

1.Rearshield2.Capscrew

MountingtheCounterweights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweightmounted

totheleftendofthecuttingunit.Usethefollowingdiagram

todeterminethepositionofthecounterweightsandreel

motors.

Note:Sometractionunitshaveonly5cuttingunits.

Figure11

1.Cuttingunit16.Cuttingunit6

2.Cuttingunit27.Cuttingunit7

3.Cuttingunit38.Reelmotor

4.Cuttingunit49.Weight

5.Cuttingunit5

1.Oncuttingunitnumbers2,4,and6,removethe2

capscrewssecuringthecounterweighttotheleftend

ofthecuttingunit.

Note:Removethecounterweight(Figure12).

Figure12

1.Counterweight

2.Ontherightendofthecuttingunit,removetheplastic

plugfromthebearinghousing(Figure13).

3.Removethe2capscrewsfromtherightsideplate

(Figure13).

G003321

Figure13

1.Plasticplug2.Capscrew(2)

4.Installthecounterweighttotherightendofthecutting

unitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews

totheleftsideplateofthecuttingunit(Figure13).

InstallingtheCuttingUnits

Partsneededforthisprocedure:

5/7LargeO-ring

2Screw

Procedure

1.Insertathrustwasherontothehorizontalshaftofthe

pivotknuckleasshowninFigure14.

Figure14

1.Carrierframe4.Lynchpin

2.Pivotknuckle5.Steeringlockingpin

3.Lift-armsteeringplate

2.Insertthehorizontalshaftofthepivotknuckleintothe

mountingtubeofthecarrierframe(Figure14).

3.Securepivotknuckletocarrierframewithathrust

washer,aatwasher,andaange-headcapscrew

(Figure14).

4.Insertathrustwasherontotheverticalshaftofthe

pivotknuckle(Figure14).

5.Ifremoved,inserttheverticalshaftofthepivotknuckle

intothelift-armpivothub(Figure14).

6.Guidethepivotknuckleinplacebetweenthe2rubber

centeringbumpersintheundersideofthelift-arm

steeringplate.

7.Insertthelynchpinintothecrossholeonthe

pivot-knuckleshaft(Figure14).

8.Securetheliftarmchaintothecuttingunitchain

bracket(Figure15)withthesnapperpinasfollows:

•Oncuttingunitnumbers1,4,5,6,and7,useonly

6ofthechainlinks.

•Oncuttingunitnumbers2and3,useall7ofthe

chainlinks.

Figure15

1.Liftchain2.Snapperpin

9.Coatthesplineofthereelmotorwithcleangrease.

10.OilthereelmotorO-ringandinstallitontothemotor

ange.

11.Installthemotorbyrotatingitclockwisesothatthe

motorangesclearthecapscrews(Figure16).

12.Rotatethemotorcounterclockwiseuntiltheanges

encirclethecapscrewsandthentightenthecapscrews.

Important:Makesurethatthereelmotorhoses

arenottwisted,kinked,oratriskofbeingpinched.

Figure16

1.Reelmotor2.Capscrew

Note:Ifaxedcuttingunitpositionisrequired,

insertthesteeringlockingpinintothepivotknuckle

mountinghole(Figure14).

13.Hookthespringwirearoundthebottomofthesteering

lockingpin(Figure14).

ProductOverview

Specications

CuttingUnitWeight

8blade67kg(147lb)

11blade69kg(151lb)

Attachments/Accessories

AselectionofToro-approvedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww.Toro.comforalistofallapproved

attachmentsandaccessories

Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonTorogenuine

parts.Whenitcomestoreliability,Torodeliversreplacement

partsdesignedtotheexactengineeringspecicationofour

equipment.Forpeaceofmind,insistonTorogenuineparts.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

MakingAdjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck

theconditionofthereelandbedknifeandtheirinteraction.

Aftercompletingthisprocedure,alwaystestthecutting

unitperformanceunderyoureldconditions.Youmay

needtomakefurtheradjustmentstoobtainoptimalcutting

performance.

Important:Donotovertightenthebedknifetothereel

oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes

andthenperformthisproceduretoadjustthebedknifeto

thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow.

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim,0.0508mm(0.002inch)—ToroPartNo.125-5611

•Cuttingperformancepaper—ToroPartNo.125-5610

1.Positionthecuttingunitonaat,levelworksurface.

Turnthebedbar-adjustingscrewscounterclockwise

toensurethatthebedbardoesnotcontactthereel

(Figure17).

Figure17

1.Bedbar-adjustingscrew

2.Tipthemowertoexposethebedknifeandthereel.

Important:Makesurethatthenutsontheback

endofthebedbar-adjustingscrewsarenotresting

ontheworksurface(Figure18).

Otros manuales para 03698

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Cortacésped de Toro

Toro

Toro 30195 Manual de usuario

Toro

Toro 31914 Manual de usuario

Toro

Toro 74142TE Manual de usuario

Toro

Toro 74433 Manual de usuario

Toro

Toro TimeCutter ZS 4200S Manual de usuario

Toro

Toro Recycler 20353 Manual de usuario

Toro

Toro 74560 Manual

Toro

Toro 04054 Greensmaster 800 Manual de usuario

Toro

Toro Recycler II ProLine 21 Manual de usuario

Toro

Toro Super Recycler 20383 Manual de usuario

Toro

Toro Recycler 20950 Manual de usuario

Toro

Toro 30612 Manual de usuario

Toro

Toro Greensmaster e1021 Manual de usuario

Toro

Toro 21750 Manual de usuario

Toro

Toro timecutter 19-52ZX Manual de usuario

Toro

Toro Z Master G3 Manual de usuario

Toro

Toro GrandStand Mulching Kit Manual de usuario

Toro

Toro TimeCutter ZX Manual

Toro

Toro Z Master 74941CP Manual de usuario

Toro

Toro GrandStand 72520 Manual de usuario

Toro

Toro 78261 Manual de usuario

Toro

Toro 72116 Manual de usuario

Toro

Toro TimeCutter Z Manual

Toro

Toro GrandStand 74534 Manual de usuario

Manuales populares de Cortacésped de otras marcas

RHINO

RHINO 1958 Manual de usuario

Wolf Garten

Wolf Garten Compact plus 40 B Manual de usuario

Cub Cadet

Cub Cadet LTX 1045 Manual de usuario

Craftsman

Craftsman 917.378461 Manual de usuario

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Manual de usuario

Challenge

Challenge CH18V2 Instrucciones de operación

TALEN TOOLS

TALEN TOOLS AVR HGM30 Manual de usuario

DEWEZE

DEWEZE ATM-725 Manual de operación

Weed Eater

Weed Eater 180083 Manual de usuario

Husqvarna

Husqvarna Poulan Pro PP185A42 Manual de usuario

Better Outdoor Products

Better Outdoor Products Quick Series Manual de usuario

Cub Cadet

Cub Cadet 23HP Z-Force 60 Manual de funcionamiento

MTD

MTD 795, 792, 791, 790 Manual de usuario

Dennis

Dennis FT 610 Manual de usuario

AIRFORCE

AIRFORCE F-15 Gen 3 Manual de usuario

MTD

MTD 126-220-000 Manual de usuario

Stihl

Stihl RMA 443 PV Manual de usuario

Yard-Man

Yard-Man 3700-0 Manual de usuario