Toro 03681 Manual de usuario

FormNo.3354-714RevE

8and11BladeDPACuttingUnits

with7inchReels

Reelmaster®5510&5610TractionUnits

ModelNo.03681—SerialNo.260000001andUp

ModelNo.03682—SerialNo.260000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorToroCustomerServiceandhave

themodelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

Contents

Introduction.................................................................2

Safety..........................................................................3

SafetyandInstructionalDecals...........................3

Setup...........................................................................4

1Inspection.........................................................4

2CuttingUnitKickstand.....................................4

3AdjustingtheRearShield.................................5

4MounttheCounterWeights..............................5

ProductOverview.......................................................7

Specications......................................................7

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers).................................8

Operation.....................................................................9

Adjustments........................................................9

HeightofCutChartTerms.................................10

HeightofCutChart...........................................12

Maintenance..............................................................15

Lubrication........................................................15

AdjustingtheReelBearings..............................15

ServicingtheBedbar.........................................16

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionare

dependentupontheawareness,concern,and

propertrainingofthepersonnelinvolvedinthe

operation,transport,maintenance,andstorageof

themachine.Improperuseormaintenanceofthe

machinecanresultininjuryordeath.Toreduce

thepotentialforinjuryordeath,complywiththe

followingsafetyinstructions.

•Read,understand,andfollowallinstructionsin

thetractionunitoperatorsmanualbeforeoperating

thecuttingunit.

•Read,understand,andfollowallinstructionsinthis

operatorsmanualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethecuttingunits.

Donotallowadultstooperatetractionunitor

cuttingunitswithoutproperinstruction.Only

trainedoperatorswhohavereadthismanualshould

operatethecuttingunits.

•Neveroperatethecuttingunitswhenunderthe

inuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.If

ashield,safetydeviceordecalisillegibleor

damaged,repairorreplaceitbeforeoperation

iscommenced.Alsotightenanyloosenuts,

bolts,andscrewstoensurecuttingunitisinsafe

operatingcondition.

•Alwayswearsubstantialshoes.Donotoperate

cuttingunitswhilewearingsandals,tennisshoes,

sneakersorshorts.Also,donotwearloosetting

clothingwhichcouldgetcaughtinmovingparts.

Alwayswearlongpantsandsubstantialshoes.

Wearingsafetyglasses,safetyshoesandahelmet

isadvisableandrequiredbysomelocalordinances

andinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbe

pickedupandthrownbythecuttingunitreel

blades.Keepallbystandersawayfromtheworking

area.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.

Checkcuttingunitfordamagedparts.Repairany

damagebeforerestartingandoperatingthecutting

unit.

•Lowerthecuttingunitstothegroundandremove

keyfromignitionswitchwhenevermachineisleft

unattended.

•Besurecuttingunitsareinsafeoperatingcondition

bykeepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtoprevent

accidentalstartingoftheenginewhenservicing,

adjustingorstoringthemachine.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare

everneededorassistanceisdesired,contactan

AuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,

alwayspurchasegenuineTororeplacementparts

andaccessoriestokeeptheToroallTORO.Never

use"will-t"replacementpartsandaccessories

madebyothermanufacturers.LookfortheToro

logotoassuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthe

warrantyofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitformovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit

3Nopartsrequired–Adjusttherearshield

4Nopartsrequired–Mountthecounterweights

MediaandAdditionalParts

DescriptionQty.Use

Partscatalog1

Operator’sManual1

CerticateofCompliance1

Reviewthematerialandsaveinanappropriateplace:

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Inspection

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspect

thefollowing:

1.Checkeachendofthereelforgrease.Grease

shouldbevisiblyevidentinthereelbearingsand

internalsplinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackand

forth.

CuttingUnitKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexpose

thebedknife/reel,propuptherearofthecuttingunit

withthekickstand(suppliedwiththetractionunit)

tomakesurethenutsonthebackendofthebedbar

adjustingscrewsarenotrestingontheworksurface

(Figure3).

Figure3

1.Cuttingunitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattained

whentherearshieldisclosed(frontdischarge).

Whenconditionsareheavyorwet,rearshieldmay

beopened.

Toopentherearshield(Figure4),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatethe

shieldtotheopenpositionandtightenthecapscrew.

Figure4

1.Rearshield2.Capscrew

MounttheCounterWeights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweight

mountedtotheleftendofthecuttingunit.Usethe

followingdiagramtodeterminethepositionofthe

counterweightsandreelmotors.

Figure5

1.Onthe#2and#4cuttingunits,removethe2cap

screwssecuringthecounterweighttotheleftend

ofthecuttingunit.Removethecounterweight

(Figure6).

Figure6

1.Counterweight

2.Onrightendofcuttingunit,removetheplastic

plugfromthebearinghousing(Figure7).

3.Removethe2capscrewsfromtherightsideplate

(Figure7).

Figure7

1.Plasticplug2.Capscrew(2)

4.Installthecounterweighttotherightendofthe

cuttingunitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcap

screwstotheleftsideplateofthecuttingunit

(Figure7).

ProductOverview

Specications

TractorsThesecuttingunitswillmountontheReelmaster5510&5610TractionUnits.

HeightofCutCuttingheightisadjustedonthefrontrollerbytwoverticalscrewsandheldbytwolocking

capscrews

HeightOfCutRangeStandardbenchheightofcutrangeis.250inch(3mm)to1.00inch(25mm).Benchheight

ofcutrangewiththeHighHeightofCutKitinstalledis1.00inch(25mm)to2.00inches

(51mm).EffectiveHOCmayvarydependingonturfconditions,typeofbedknife,rollers

andattachmentsinstalled.

ReelWeldmentReelsare7inches(18cm.)indiameter,22inches(56cm.)inlength.Highstrengthlow

alloysteelbladesarethruhardenedandimpactresistant.

ReelBearingsTwodoublerowself-aligningballbearings,presstontoreelshaft.

PowerAttachmentDiecastaluminumcrossmemberwiththreebolt-ondie-castaluminumsideplates.

FrameThefrontrollerisa3inch(76mm)diameterplasticWiehleroller.Therearrollerisa3.0inch

(76mm)diametersteelfullroller.

RollersReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

bedbarwith8screws.TheEdgeMaxtbedknifeisstandard.

BedknifeReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

bedbarwith8screws.TheEdgeMaxtbedknifeisstandard.

BedknifeAdjustmentDualscrewadjustmenttothereel;detentscorrespondingto.0009inch(.023mm)bedknife

movementforeachindexedposition.

GrassShieldAdjustablerearshieldwithoptionaladjustablecut-offbartoimprovegrassdischargefrom

reelinwetconditions.

CounterweightAcastironweightmountedoppositetothedrivemotorbalancesthecuttingunit.

MaximumReelSpeed1650RPM.

Weight8Blade–147lb.(67kg)

11Blade–151lb.(69kg)

CuttingUnitAccessoriesandKits(see

partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunit

unlessotherwisespecied.

GrassBasketKit:Aseriesofclippingcollection

basketsattachedtothefrontofthecuttingunitsto

collectgrassclippings.

RearLiftCylinderKit:Ahighspeed,highcontact

brushthatkeepstherearrollerfreeofgrassanddebris,

whichmaintainsaconsistentheightofcutandprevents

clumping.Thisleadstoabetteraftercutappearance.

RearRollerBrushKit:Ahighspeed,highcontact

brushthatkeepstherearrollerfreeofgrassanddebris,

whichmaintainsaconsistentheightofcutandprevents

clumping.Thisleadstoabetteraftercutappearance.

GroomerKit:Rotatingbladesassembledbehindthe

frontrollerwhichprovidethebestmethodforreducing

grainandspongyturfbystandingupthegrassbefore

cutting.Thegroomeralsoknocksoffdewfordecreased

stickinessandclumping,opensupcanopyforbetter

grassclippingintegration,andliftsgrassforaclean

crispcut.Theoveralldesignimprovesthequalityofcut

forhealthierturfgrasswhileimprovingtheaftercut

appearance

BroomerKit:Multiplebrushstripswovenintothe

helicalgroomerbladesimprovetheeffectivenessofthe

groomerkit.Performanceofthegroomerisenhanced

byenablingafullwidth"Brooming"effectofturfwhile

openingupcanopyforbettergrassclippingintegration.

Thecombinationofgroomerandbroomersystems

optimizethequalityofcutandaftercutappearancefor

moreconsistentplayingconditions.

Comb/ScraperKit:Axedcombinstalledbehindthe

frontrollerwhichhelpsreducegrainandspongyturfby

standingupthegrassbeforecutting.Ascraperforthe

frontWiehlerollerisincludedinthekit.

HighHOCKit:Newfrontrollerbracketsand

additionalspacersfortherearrollerallowsthecutting

unittoachieveheightsofcutabove1.00inch(25mm).

Thenewfrontrollerbracketsalsomovethefrontroller

outfarthertoimproveafter-cutappearance.

ShoulderRoller:Helpsreduceover-lapmarksfor

warmseasongrasses(Bermuda,Zoysia,Paspalum).

CollarKit(6perneededperroller):Helpsreduceover

lapmarksforwarmseasongrasses(Bermuda,Zoysia,

Paspalum).ThiskitisinstalledontheexistingWiehle

roller,butisnotasaggressiveastheShoulderroller.

ShortRearRoller:Helpsreducedoublerollermarks

forcoolseasongrasses(Bent,Bluegrass,Rye).

FullFrontRoller:Helpsproducemorepronounced

striping(repeatedcuttinginthesamedirection/path),

however,effectiveheightofcutisraisedandqualityof

cutisreduced.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront

Roller):Fixedscrapersforalloptionalrollersare

availableforreducinggrassbuilduponrollerswhich

canaffectheightofcutsettings.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Adjustments

AdjustingtheBedknifetotheReel

Bedknifetoreeladjustmentisaccomplishedby

looseningortighteningbedbaradjustingscrews,

locatedontopofmower.

1.Positionmachineonaat,levelworksurface.

Makesurereelcontactisremovedbyturning

bedbaradjustingscrewscounterclockwise

(Figure8).

Figure8

1.Bedbaradjustingscrew

2.Tiltmoweronback,ontothecuttingunit

kickstand,toexposebedknifeandreel.

Important:Makesurenutsonbackendof

bedbaradjustingscrewsarenotrestingonthe

worksurface(Figure8).

3.Atoneendofreel,insertastripofnewspaper

betweenreelandbedknife(Figure9).While

slowlyrotatingreelforward,turnbedbaradjusting

screw(Figure8)clockwise(onsameendofreel,

oneclickatatime,untilpaperispinchedlightly,

wheninsertedfromthefront,paralleltothe

bedknife.Aslightdragwillbenotedasthepaper

ispulled.

Note:Eachtimeadjustingscrewisrotatedone

clickclockwise,bedknifemoves.0009in(.023mm).

closertoreel.Donotovertightentheadjusting

screws.

Figure9

4.Checkforlightcontactatotherendofreelusing

paperandadjustasrequired.

5.Afteradjustmentisaccomplished,checktoseeif

reelcanpinchpaperwheninsertedfromthefront

andcutpaperwheninsertedatarightangletothe

bedknife(Figure9).Itshouldbepossibletocut

paperwithminimumcontactbetweenthebedknife

andthereelblades.Ifexcessivecontact/reeldrag

isevidentitwillbeeithernecessarytobacklapor

regrindthecuttingunittoachievethesharpedges

neededforprecisioncutting(RefertotheToro

manualforSharpeningReelandRotaryMowers,

FormNo.80-300PT).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure10)tothe

desiredheightofcutrangebypositioningthe

requiredamountofspacersbelowthesideplate

mountingange(Figure10)pertheHOCChart.

Figure10

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raiserearofcuttingunitandplaceablockunder

bedknife.

3.Remove(2)nutssecuringeachrollerbracketand

spacertoeachsideplatemountingange.

4.Lowerrollerandscrewsfromsideplatemounting

angesandspacers.

5.Placespacersontoscrewsonrollerbrackets.

6.Re-securerollerbracketandspacerstounderside

ofsideplatemountingangeswithnutspreviously

removed.

7.Verifythatbedknifetoreelcontactiscorrect.

Tipmowertoexposefrontandrearrollersand

bedknife.

Note:Thepositionoftherearrollertothe

reeliscontrolledbythemachiningtolerances

oftheassembledcomponentsandparallelingis

notrequired.Alimitedamountofadjustmentis

possiblebysettingthecuttingunitonasurface

plateandlooseningthesideplatemountingcap

screws(Figure11).Adjustandretightencapscrews.

Torquethecapscrewsto27-33ft-lb.

Figure11

1.Sideplatemountingcapscrews

HeightofCutChartTerms

HeightofCutSetting(HOC)

ThedesiredHeightofCut.

AggressivenessofCut

CuttingunitAggressivenessofCuthasasignicant

impactontheperformanceofthecuttingunit.

AggressivenessofCutreferstotheangleofthe

bedkniferelativetotheground(Figure12).

Thebestcuttingunitsetupisdependentonyour

turfconditionsanddesiredresults.Experiencewith

thecuttingunitonyourturfwilldeterminethebest

settingtouse.Aggressivenessofcutmaybeadjusted

throughoutthecuttingseasontoallowforvariousturf

conditions.

Ingeneral,lesstonormalaggressivesettingsare

moreappropriateforwarmseasongrasses(Bermuda,

Paspalum,Zoysia)whilecoolseasongrasses

(Bent,Bluegrass,Rye)mayrequirenormaltomore

aggressivesetups.Moreaggressivesetupscutmore

grassoffbyallowingthespinningreeltopullmore

grassupintothebedknife.

Figure12

1.Rearspacers3.Aggressivenessofcut

2.Sideplatemountingange

RearSpacers

Thenumberofrearspacersdeterminesthe

aggressivenessofcutforthecuttingunit.Foragiven

heightofcut,addingspacers,belowthesideplate

mountingange,increasestheaggressivenessofthe

cuttingunit.Allcuttingunitsonagivenmachine

mustbesettothesameaggressivenessofcut(Number

ofrearspacers,partno.106-3925),otherwisethe

after-cutappearancecouldbenegativelyaffected

(Figure12).

ChainLinks

Thelocationatwhichtheliftarmchainisattached

determinestherearrollerpitchangle(Figure13).

Otros manuales para 03681

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Cortacésped de Toro

Toro

Toro Groundsmaster 30344 Manual de usuario

Toro

Toro 73570 Manual de usuario

Toro

Toro Super Recycler 20792 Manual de usuario

Toro

Toro Super Recycler 20837 Manual de usuario

Toro

Toro Z Master 74902TE Manual de usuario

Toro

Toro 22045 Manual de usuario

Toro

Toro Greensmaster e1021 Manual de usuario

Toro

Toro Wheel Horse 16-38HXL Manual de usuario

Toro

Toro Z Master 74250 Manual de usuario

Toro

Toro Z Master Professional 5000 Series Manual de usuario

Toro

Toro TITAN ZX 74846 Manual

Toro

Toro timecutter zs 4200t Manual de usuario

Toro

Toro Groundsmaster 328-D 30630 Manual de usuario

Toro

Toro Groundsmaster 3500-D Manual de usuario

Toro

Toro TimeCutter MX 5025 Manual de usuario

Toro

Toro 74643 Manual de usuario

Toro

Toro 21467T Manual de usuario

Toro

Toro Z Master Z597-D Manual de usuario

Toro

Toro 74391 Manual de usuario

Toro

Toro GrandStand 74534 Manual de usuario

Toro

Toro 74437 Manual de usuario

Toro

Toro 140-2050 Manual de usuario

Toro

Toro Groundsmaster 4500-D Manual de usuario

Toro

Toro 71282 Manual

Manuales populares de Cortacésped de otras marcas

RHINO

RHINO 1958 Manual de usuario

Wolf Garten

Wolf Garten Compact plus 40 B Manual de usuario

Cub Cadet

Cub Cadet LTX 1045 Manual de usuario

Craftsman

Craftsman 917.378461 Manual de usuario

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Manual de usuario

Challenge

Challenge CH18V2 Instrucciones de operación

TALEN TOOLS

TALEN TOOLS AVR HGM30 Manual de usuario

DEWEZE

DEWEZE ATM-725 Manual de operación

Weed Eater

Weed Eater 180083 Manual de usuario

Husqvarna

Husqvarna Poulan Pro PP185A42 Manual de usuario

Better Outdoor Products

Better Outdoor Products Quick Series Manual de usuario

Cub Cadet

Cub Cadet 23HP Z-Force 60 Manual de funcionamiento

MTD

MTD 795, 792, 791, 790 Manual de usuario

Dennis

Dennis FT 610 Manual de usuario

AIRFORCE

AIRFORCE F-15 Gen 3 Manual de usuario

MTD

MTD 126-220-000 Manual de usuario

Stihl

Stihl RMA 443 PV Manual de usuario

Yard-Man

Yard-Man 3700-0 Manual de usuario