Toro 30365 Manual de usuario

FormNo.3458-233RevA

FenderandRearDischargeCompletionKit

Groundsmaster®7200SeriesTractionUnitwith62inor72inMower

ModelNo.30469

ModelNo.30472

InstallationInstructions

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

The62-inchRearDischargeCompletionKit

(Model30469)canbeinstalledonthefollowing

Groundsmaster7200SeriesTractionUnitswith

62-inchMowers:

•30365

•30362

•30462

•30465

•30465N

•30495(with30457)

•30487(with30457)

•30695(with30457)

The72-inchRearDischargeCompletionKit

(Model30472)canbeinstalledonthefollowing

Groundsmaster7200SeriesTractionUnitswith

72-inchMowers:

•30361

•30364

•30364TC

•30461

•30464

•30464TC

•30464N

•30495(with30353)

•30487(with30353)

•30695(with30353)

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

DescriptionQty.Use

Nopartsrequired–Removetheexistingrecyclingbafefromthecuttingunit.

Nut(5/16inch)36

Carriagebolt(5/16x3/4inch)28

Carriagebolt(5/16x7/8inch)8

Leftfootshield1

Rightfootshield1

Deector1

Rearangle2

Supportstrap2

Leftchamber1

Centerchamber1

Rightchamber1

Blade3

Anti-scalpcup3

Bladebolt3

Identicationdecal1

Installthereardischargecompletionkit(for62-inchdecks).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3458-233*

DescriptionQty.Use

Nut(5/16inch)36

Carriagebolt(5/16x3/4inch)24

Carriagebolt(5/16x7/8inch)10

Leftfootshield1

Rightfootshield1

Deector1

Rearangle2

Supportstrap2

Leftchamber1

Centerchamber1

Rightchamber1

Leftdeector1

Washer2

Bolt(5/16x3/4inch)2

Blade3

Anti-scalpcup3

Bladebolt3

IDdecal1

Installingthereardischargecompletionkit(for72-inch

decks).

Fendermount1

Rightfender1

Thread-formingscrew(5/16x5/8inch)2

Bolt(1/4x5/8inch)2

Nut(1/4inch)2

Installtherightfender.

Leftfender1

Nut(3/8inch)2

Bolt(3/8x3/4inch)2

Installtheleftfender.

RemovingtheExisting

RecyclingBafesfromthe

CuttingUnit

DANGER

Ifyouraisethemachineusingonlyajackto

supportitwhileyouworkunderthemower

deck,thejackcouldtip,causingthemower

decktofall,crushingyouorbystanders.

Alwayssecurethemachinewithatleast2jack

standswhenyouhavethemowerdeckraised.

Note:Thisprocedureisnotrequiredonmodels

shippedwithoutthecuttingunitbafesinstalled.

1.DisengagethePTO,movethemotion-control

leverstotheNEUTRAL-LOCKEDpositionand

engagetheparkingbrake.

2.MovethethrottlelevertotheSLOWposition,

shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Removethenut,bolt,andspacersecuringthe

deckrollertothemountingbracket,andremove

thedeckroller(Figure1).

4.Removethecarriageboltsandnutssecuringthe

roller-mountingbrackettotheundersideofthe

mowerdeck,andremovetheroller-mounting

bracket(Figure1).

5.Removethecarriageboltsandnutssecuringthe

center,left,andrightbafestotheundersideof

themowerdeck,andremovethebafes(Figure

1).

g014976

Figure1

62-inchmowerdeckshown

1.Deckroller3.Bafe

2.Roller-mountingbracket

InstallingtheRear

DischargeCompletion

Kit

62-InchDecksOnly

1.Looselymountthenewchamberstothe

undersideofthemowerdeckwith12carriage

bolts(5/16x3/4inch)and12nuts(5/16inch).

Note:Eachchambershouldhave4setsofnuts

andbolts.Positiontheboltheadsinsidethe

mowerdeck.Positionthechambersasshown

inFigure2.

Note:Ifarequiredmountingholeisnotpresent

inthemowerdeck,usethenewcomponent

asatemplatetolocate,mark,anddrillthe

holes(0.354-inchdiameter).Only4holesper

chamberareused.

g029606

Figure2

1.Leftchamber3.Rightchamber

2.Centerchamber

2.Looselymounttheleftandrightchambersto

thecenterchamberwith2carriagebolts(5/16

x3/4inch)and2nuts(5/16inch)asshownin

Figure3.

g029607

Figure3

1.Carriagebolt2.Nut

3.Tightenallfasteners.

4.Mountthe2supportstrapsandthedeector

tothe2rearangleswith8carriagebolts(5/16

x7/8inch)and8nuts(5/16inch)asshownin

Figure3.

Note:Positiontheboltheadsnexttotherear

angle.

g029608

Figure4

1.Rearangle3.Supportstrap

2.Carriageboltwithnut4.Deector

5.Mounttherearangleswithdeectorstotherear

mowerdeckwith8carriagebolts(5/16x7/8

inch)and8nuts(5/16inch)asshowninFigure

6.Mounttherightfootshieldtothetopandside

ofthemowerdeckwith3carriagebolts(5/16

x3/4inch)and3nuts(5/16inch)asshownin

Figure5.

g029609

Figure5

1.Leftfootshield2.Rightfootshield

7.Mounttheleftfootshieldtothetopandsideof

themowerdeckwith3carriagebolts(5/16x3/4

inch)and3nuts(5/16inch)asshowninFigure

8.Installtheblades,anti-scalpcups,andblade

bolts(Figure6).

Important:Thecurvedpartoftheblade

mustpointtowardthetopofthecuttingunit

toensurepropercutting.

g004741

Figure6

1.Bladebolt2.Anti-scalpcup

9.Tightenthebladeboltsto115to149N-m(85

to110ft-lb).

10.Rotatethebladestoensurethatthereisno

interference

11.Tightenallfasteners.

12.Afxanidenticationdecaltothetopofthe

mowerdeckneartheserialplate(Figure7).

Note:Makesurethatthemountingsurfaceis

clean.

g014978

Figure7

1.Identicationdecal

InstallingtheRear

DischargeCompletion

Kit(for72-inchDecks)

72-InchDecksOnly

1.Looselymountthenewchamberstothe

undersideofthemowerdeckwith12carriage

bolts(5/16x3/4inch)carriageboltsand12nuts

(5/16inch).

Note:Eachchamberwillhave4setsofnuts

andbolts.Positiontheboltheadsinsidethe

mowerdeck.Positionthechambersasshown

inFigure8.

Note:Ifarequiredmountingholeisnotpresent

inthemowerdeck,usethenewcomponent

asatemplatetolocate,mark,anddrillthe

holes(0.354-inchdiameter).Only4holesper

chamberareused.

g029610

Figure8

1.Leftchamber3.Rightchamber

2.Centerchamber

2.Looselymounttheleftandrightchambersto

thecenterchamberwith2carriagebolts(5/16

x3/4inch)and2nuts(5/16inch)asshownin

Figure9.

g029611

Figure9

1.Carriagebolt2.Nut

3.Looselymountasupportstrapandtheleft

(angled)endofthedeectortotherearangle

with4carriagebolts(5/16x7/8inch)and4nuts

(5/16inch)asshowninFigure10.

Note:Positiontheboltheadsnexttotherear

angle.

g029612

Figure10

1.Carriageboltwithnut3.Rearangle

2.Supportstrap4.Deector

4.Looselymounttherearanglewiththedeector

tothemowerdeckwith4carriagebolts(5/16

x7/8inch)and4nuts(5/16inch)asshownin

Figure10.

5.Looselymountasupportstrapandtheright

(square)endofthedeectortotherightchamber

with4carriagebolts(5/16x7/8inch)and4nuts

(5/16inch)asshowninFigure11.

Note:Positiontheboltheadsinthechamber.

g029613

Figure11

1.Supportstrap

6.Tightenallfasteners.

7.Mounttherightfootshieldtothetopandside

ofthemowerdeckwith4carriagebolts(5/16x

3/4inch)carriageboltsand4nuts(5/16inch)

asshowninFigure12.

g029621

Figure12

1.Rightfootshield

8.Mounttheleftfootshieldandadeectortothe

topandsideofthemowerdeckwith2carriage

bolts(5/16x7/8inch),2carriagebolts(5/16x

3/4inch),2washers,and4nuts(5/16inch)as

showninFigure13.

g029614

Figure13

1.Nut4.Washer

2.Leftfootshield5.Capscrew

3.Deector6.Carriagebolt

9.Installtheblades,anti-scalpcups,andblade

bolts(Figure14).

Important:Thecurvedpartoftheblade

mustpointtowardthetopofthecuttingunit

toensurepropercutting.

g004741

Figure14

1.Bladebolt2.Anti-scalpcup

10.Tightenthebladeboltsto115to149N-m(85

to110ft-lb).

11.Rotatethebladestomakesurethereisno

interference.

12.Tightenallfasteners.

13.Afxanidenticationdecaltothetopofthe

mowerdeckneartheserialplate(Figure15).

Note:Ensurethatthemountingsurfaceis

clean.

g014980

Figure15

1.Identicationdecal

InstallingtheRightFender

1.Positionasuitableoorjackundertherear

bumpertubeandraisethereartiresoffthe

ground(Figure16).

Note:Positionthejackstandsundertherear

bumper.

g004863

Figure16

1.Rearbumpertube2.Floorjack

2.Removetherearwheels.

3.Removealldebrisfromthewheel-wellarea,

includinganydebriscaughtinthebrake

assembly.

4.Removetheboltsecuringthehoseclamptothe

framechannelontherightsideofthemachine

(Figure17).

g029559

Figure17

1.Hoseclamp2.Bolt

5.Insertthebottomofthehoseclampthroughthe

slotinthetopofthefendermount(Figure18).

g029560

Figure18

1.Fendermount

6.Looselymountthehoseclampandfendermount

totheframechannelwiththeboltpreviously

removed.

7.Positiontheframemounthorizontallyonthe

framechannel.

8.Usetheframemountasatemplatetolocate

andmarktheother2fendermountingholesin

theframechannel(Figure19).

g029561

Figure19

1.Markhere.

9.Removetheboltandnutsecuringtheclampand

fendermounttotheframe.

g029562

Figure20

1.Drillhere.

10.Atthelocationsthatyoumarkedinstep8,drill2

holes(0.281-inchdiameter)throughtheframe

channel(Figure20).

11.Looselymountthehoseclampandfender

mounttotheframechannelwiththehoseclamp,

bolt,andnut(seeFigure18).

12.Usingthenewlydrilledholes,securethe

fendermounttotheframechannelwith2

thread-formingscrews(5/16x5/8inch)as

showninFigure21.

g029563

Figure21

1.Thread-formingscrew(5/16x5/8inch)

13.Tightenallthefasteners.

14.Looselymountthesideoftherightfendertothe

fendermountwith2bolts(1/4x5/8inch)and2

nuts(1/4inch)asshowninFigure22.

g029564

Figure22

1.Rightfender3.Nut(1/4inch)

2.Bolt(1/4x5/8inch)

15.Looselymountthebracket,onthetopofthe

fender,tothefuel-tankbracketwith2bolts(3/8

x3/4inch)and2nuts(3/8inch)asshownin

Figure22.

Note:Makesurethatthefenderisnotrubbing

onthebrakerotor.

16.Tightenthefasteners.

InstallingtheLeftFender

1.Disconnectthecablefromthenegativeterminal

ofthebattery.

2.Disconnectthecablefromthepositiveterminal

ofthebattery.

3.Removethecarriagebolt,washer,battery

hold-down,andnutsecuringthebattery(Figure

23).

Note:Retainthehold-downandthefasteners.

g029565

Figure23

1.Batteryhold-down2.Batterytray

4.Removethebatteryfromthebatterytray(Figure

23).

5.Removethebatterytrayfromthebattery

platform(Figure23).

Note:Discardthebatterytray.

6.Looselymountthebracketonthetopoftheleft

fendertothefuel-tankbracketwith2bolts(3/8

x3/4inch)and2nuts(3/8inch)asshownin

Figure24.

g029566

Figure24

1.Fuel-tankbracket2.Leftfender

7.Positionthebatteryontothebatteryplatform.

8.Looselymountthebatterytothebatteryplatform

withthecarriagebolt,hold-down,washer,and

nutthatyoupreviouslyremoved(Figure25).

g029567

Figure25

9.Tightenthefasteners.

10.Connectthepositivebatterycabletothebattery,

andthenconnectthenegativebatterycableto

thebattery.

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