Toro Dingo 323 Manual de usuario

FormNo.3422-426RevA

CEKit

Dingo®323CompactToolCarrier

ModelNo.22366

InstallationInstructions

Safety

SafetyandInstructional

Decals

Safetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal100-1692

100-1692

1.Brakeengaged3.Brakedisengaged

2.Parkingbrake

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Removetherear-wheelhubs.

Brakebar2

Brake-barbracket2

Flange-headbolt2

Brake-cablebracket2

Parking-brakecable1

Lockingcollarwithsetscrew2

Largespring1

Assembletheparking-brakelocking

mechanism.

Convolutedcabletube1

Bolt(5/16x1inch)4

4Locknut(5/16inch)4

Installtheparking-brakelocking

mechanism.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3422-426*A

ProcedureDescriptionQty.Use

Parking-brakeleverassembly1

Clevispin(3/4inch)1

5Cotterpin(3/4inch)1

Installtheparking-brakelever.

Wheel-hubassembly2

6Hublocknut2Installtherear-wheelhubs.

7Nopartsrequired–Adjusttheparkingbrake.

Loader-valvelockassembly1

Self-tappingbolts(1/4x5/8inch)2

Bolt(1/4x2inches)1

8Spacer1

Installtheloader-valvelock.

9CE-informationdecal1InstalltheCE-informationdecal.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Lowertheloaderarms.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Raisethemachineoffthegroundandsupportit

usingjackstands.

Note:Usejackstandsratedforyourmachine.

RefertotheOperator’sManualforyourmachine

todeterminetheweight.

RemovingtheRear-Wheel

Hubs

NoPartsRequired

Procedure

1.Removetherearwheels.

2.Removeanddiscardthelocknutssecuringthe

rear-wheelhubs.

3.Usingahubpuller(K-LineSpecialServiceTools,

partnumberTOR4096),removetherear-wheel

hubs(Figure1).

g020924

Figure1

1.Hub2.Hubpuller

4.Savethekeyfromeachshaft.

Assemblingthe

Parking-BrakeLocking

Mechanism

Partsneededforthisprocedure:

2Brakebar

2Brake-barbracket

2Flange-headbolt

2Brake-cablebracket

1Parking-brakecable

2Lockingcollarwithsetscrew

1Largespring

Procedure

1.Fastenthebrake-barbracketstothebrakebars

using2bolts(Figure2).

g020925

Figure2

1.Bolt3.Brakebar

2.Brake-barbracket

2.Arrangethebrakecablebracketsonaat

surface(Figure3).

g020926

Figure3

1.Brake-cablebracket2.Brakecable

3.Insertthecablethroughtherightbrake-cable

bracket(Figure3).

4.Slidethebrake-cablebarsthroughtheopenings

inthebrake-cablebrackets(Figure4).

g020927

Figure4

1.Brakecable3.Brake-cablebar

2.Brake-cablebracket

5.Setthecableintotherightbrake-barbracket,

andsecureitrmlyinplacewithalockingcollar

andsetscrewassembly(Figure5).

Note:Thecablemustbesecurelyheldinthe

bracketwithnomovement.

g020928

Figure5

1.Lockingcollar2.Setscrew

6.Positionthelargespringoverthecable(Figure

6).

g020929

Figure6

1.Largespring

7.Setthecableintotheleftbrake-barbracket,and

secureitwithalockingcollarandasetscrew

assembly(Figure7).

Note:Thecablemustbesecurelyheldinthe

bracketwithnomovement.

g020930

Figure7

1.Lockingcollar2.Setscrewassembly

InstallingtheParking-Brake

LockingMechanism

Partsneededforthisprocedure:

1Convolutedcabletube

4Bolt(5/16x1inch)

4Locknut(5/16inch)

Procedure

1.Slidetheconvolutedcabletubeoverthebrake

cable(Figure8).

g020931

Figure8

1.Parkingbrakecablewiththeconvolutedtube

2.Fromunderthemachine,routetheendofthe

cablethroughtheframeinthelower-leftcorner

oftheframe(Figure8).

Note:Ensurethatconvolutedcabletube

protrudesatleast10to15cm(4to6inches)

throughthehole.

3.Positionthebrakeassemblyunderthemachine

againstthebackoftheframewiththebrake

barsthroughtheholesinthesideoftheframe,

locatedinfrontofthewheelmotors(Figure9).

g020932

Figure9

1.Rearwheelmotors2.Bolts(5/16x1inch)

andlocknuts(5/16

inch)—fourthboltand

locknutnotvisible

4.Securethebrakeassemblytotheframewiththe

4bolts(5/16x1inch)and4locknuts(5/16inch)

asshowninFigure9.

Note:Youmustpushtheboltsthroughthe

frameandthebrakecablebracketsfromthe

rearofthemachine.

InstallingtheParking-Brake

Lever

Partsneededforthisprocedure:

1Parking-brakeleverassembly

1Clevispin(3/4inch)

1Cotterpin(3/4inch)

Procedure

1.Routethecableacrosstheparking-brakelever

assembly(Figure10).

g020933

Figure10

1.Parking-brakecable2.Parking-brakelever

assembly

2.Securethecabletotheleverwiththeclevispin

(3/4inch)andthecotterpin(3/4inch)asshown

inFigure11.

g020934

Figure11

1.Parking-brakelever3.Parking-brakecable

2.Clevispin(3/4inch)and

cotterpin(3/4inch)

3.Lightlytightenthenutsontheadjustmentcollar

aroundthebracketontheleverplate(Figure12).

g020935

Figure12

1.Cablewithadjustment

nuts

2.Bracketonthe

parking-brakelever

assembly

4.Loosenthenutssecuringtheaircleanertothe

frame(Figure13).

g020936

Figure13

1.Air-cleanernuts2.Aircleaner

5.Slidetheboltsintheleverassemblyoverthe

air-cleanerboltsbetweentheframeandthe

air-cleanermounting-bracketasshowninFigure

14andFigure15.

g020937

Figure14

1.Leverassembly2.Lever-assemblyslots

g020938

Figure15

1.Leverassembly3.Air-cleaner

mounting-bracket

2.Air-cleanerbolts

6.Withtheslotsintheplatepositionedoverthe

air-cleanerbolts,tightentheair-cleanernuts.

InstallingtheRear-Wheel

Hubs

Partsneededforthisprocedure:

2Wheel-hubassembly

2Hublocknut

Procedure

1.Cleantherear-driveshaftsandtheinsideofthe

taperedboreofthewheelhubswithalcoholora

degreaser(Figure16).

g020939

Figure16

1.Rear-driveshaft(leftside)

2.Disengagetheparking-brakelever.

3.Placethepreviously-removedkeysintotheslots

inthedriveshafts.

4.Placethenewwheelhubsontothedriveshafts

(Figure17).

g020940

Figure17

1.Wheelhub(leftside)

5.Securethehubswithnewhublocknuts.

6.Torquethenutsto406to474N∙m(300to350

ft-lb).

7.Installtherearwheels.

8.Torquethewheellugnutsto68N∙m(50ft-lb).

AdjustingtheParking

Brake

NoPartsRequired

Procedure

1.Pushtheparking-brakeleverupandforwardto

disengageit.

2.Checkthebrakebarsprotrudingfromeitherside

ofthemachine.

Note:Thebarsshouldbeabout3mm(1/8

inch)fromthewheelhubandneitherbarshould

beabletomovesidetoside.

3.Pulltheparking-brakeleverdowntoengageit.

Note:Thebarsshouldslideintothenotches

inthewheelhub.

4.Ifthebrakebarsmove,aretooclosetothe

wheelwhendisengaged,ordonotfullyengage

theslotsinthewheelhubwhenengaged,

correctitbyadjustingthe2adjustmentnutson

thecable(Figure12).

InstallingtheLoader-Valve

Lock

Partsneededforthisprocedure:

1Loader-valvelockassembly

2Self-tappingbolts(1/4x5/8inch)

1Bolt(1/4x2inches)

1Spacer

Procedure

1.Using2self-tappingbolts(1/4x5/8inch),

looselyinstalltheloader-valvelockbehindthe

controllevers(Figure18).

Note:Theloadervalvelockshouldbeableto

slideforwardandbackwardintheslots.

g003566

Figure18

1.Loader-valvelock2.Self-tappingbolts(1/4x

5/8inch)

2.Removetheboltsecuringtheleftleverand

replaceitwiththebolt(1/4x2inches)andthe

spacer(Figure19).

g003597

Figure19

1.Bolt(1/4x2inches)2.Spacer

3.Rotatetheloader-valvelockrearwardasshown

inFigure20.

g020941

Figure20

1.Loader-valvelock

4.Slidetheloader-valvelockrearwarduntilit

contactstheloaderarmandattachment-tilt

levers.

5.Tightentheself-tappingbolts(1/4x5/8inch)to

securetheloadervalvelock.

6.Pushforwardontheloaderarmand

attachment-tiltlevers.

Note:Theyshouldnotmoveforwardatall.

Note:Iftheydo,loosentheself-tappingbolts

(1/4x5/8inch)andrepeatsteps4through6.

Important:Youwillneedtomovethe

leversrearwardtoengageordisengagethe

loader-valvelock.Theloader-valvelock

musttouchtheleverswhenitisdownand

theleversarereleased.

InstallingtheCE-Compliant

Decals

Partsneededforthisprocedure:

1CE-informationdecal

Procedure

Installthedecalsontheleftsideofthemachine,near

thereartire.

1.Cleantheareawhereyouwillinstallthedecal.

2.Dampentheareawithwaterormildly-soapy

water.

3.Peelthedecalfromthebackingandinstallitin

place.

4.Squeegeeacrossthesurfaceofthedecal,

startingatthecenterofthedecalandworking

towardtheedgesusingoverlappingstrokes.

g249999

Figure21

1.CE-informationdecal

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