Toro 115-8492 Manual de usuario

FormNo.3365-152RevA

AccessoryWiringKit

Groundsmaster®4000-Dand4100-DSeriesTractionUnit

ModelNo.115-8492

InstallationInstructions

Installation

ForModels30412and30413

1.Positionthemachineonalevelsurface,lowerthe

cuttingunit,stoptheengine,engagetheparking

brakeandremovethekeyfromtheignition.

2.Disconnectthenegativebatterycablefromthe

battery.

3.Removethecontrolpanelcover(Figure1)togain

accesstothefuseblockarea.

G009954

Figure1

1.Controlpanelcover

4.Locatetheholesunderthedecalonthetopofthe

controlconsole.Removethedecalmaterialcovering

theholes(Figure2).

5.Cleanthemountingsurfaceandapplythecontrol

decalovertheholesonthecontrolconsole(Figure2).

6.Looselymountatoggleswitchineachholewiththe

washersandnutssupplied(Figure2).

G009955

Figure2

1.Consoledecal3.Harnessconnectors

2.Toggleswitches

7.Plugthe(2)connectorsfromtheaccessorywire

harnessontothetoggleswitchterminals(Figure2).

8.Removethe(3)screwsandnutssecuringthefuse

blocktotheinsideofthecontrolconsole(Figure3).

9.Movethefuseblockdowntothenextsetof

mountingholesandreinstallwiththescrewsand

nutspreviouslyremoved(Figure3).

G009956

Figure3

1.Fuseblock2.Groundingbolt

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

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10.Securethegroundwires(ringterminals)fromthe

accessoryandpowerharness’tothegroundingbolt

locatedbeneaththefuseblocks(Figure2).

Important:Whenroutingtheharness,donot

pullitacrosssharpedgeswhichmaydamage

thewires.Wiresmustnotcontactanyhotor

movingparts.Securethewireharnesswithwire

ties.

11.Connectthe(2)spadeterminalsfromtheaccessory

wireharnesstothe(2)spadeterminalsonthefuse

blockwires(Figure4).

G009957

Figure4

1.Accessorywireharness4.Powerrelay

2.Powerwireharness5.5ampfuse

3.Tractionunitwireharness6.30ampthermalbreaker

12.Plugtheconnectorfromthepowerwireharness

intotheexistingfuseblockconnector(locatedatthe

fuseblock(Figure4).

13.Plugtheconnectorfromthepowerwireharnessinto

thenewfuseblockconnector(Figure4).

14.Installthefuses(Figure4)asfollows:

Forsnowthrowerapplications,use(1)10ampfuse

suppliedwiththesnowthrowerand(1)30amp

thermalbreakerfurnishedwiththekit.

Note:The30ampthermalbreakerisusedforthe

chuterotatingcircuit.

Forrotarybroomapplications,use(2)5ampfuses

furnishedwiththekit(Donotusea30ampthermal

breaker).

Note:Makesurethefusesareinstalledinthe

correspondingslotsthathavethewireconnected

totheharness.

15.Afxthefusedecalstothecorrespondinglocations

onthefuseblockdecal(Figure5).Makesurethe

decalsurfaceiscleananddrybeforeafxingthe

decals.

G009958

Figure5

1.Decals

16.Plugthepowerrelayintotheconnectoronthe

powerwireharness(Figure4).

17.Securethewireandrelaytothecontrolconsolewith

acabletie(Figure4).

18.Unplugthespadeterminalfromthe“I”terminal

(standaloneterminal)ontheignitionswitch

(Figure6).

G009959

Figure6

1.Ignitionswitch2.Accessorywireharness

19.Plugthespadeterminalfromthepowerwireharness

ontotheswitchterminal(Figure6).

20.Plugtheremainingconnectorintothewireconnector

disconnectedfromtheswitch(Figure6).

21.Afxthemountingpadstoundersideofoperator

platformatlocationsshowninFigure7.Cleanthe

mountingsurfacewellbeforeafxingthepads.

G009960

Figure7

1.Mountingpads

22.Insertacabletiethrougheachoftheplastic

mountingpads.

23.Inserttheendoftheharnessthroughtheholeinthe

operatorplatformandsecureitwiththecableties.

Note:Checkswitchoperationandreversetheir

locationincontrolconsoleiftheydon’toperatein

directionshownondecals.Tightentoggleswitch

nuts.

24.Reinstallthecontrolpanelcover.

25.Connectthenegativebatterycabletothebattery.

ForModels30446,30447,30448and

30449

1.Positionthemachineonalevelsurface,lowerthe

cuttingunit,stoptheengine,engagetheparking

brakeandremovethekeyfromtheignition.

2.Disconnectthenegativebatterycablefromthe

battery.

3.Removethehydrauliclinecoverfromthebaseofthe

steeringtowercover(Figure8).

4.Removethesteeringtowercoverfromthesteering

tower(Figure8).

Figure8

1.Hydrauliclinecover2.Steeringtowercover

5.Frominsidethesteeringtower,presstheplugoutof

theholeinthetopofthetower(Figure9).

g012990

Figure9

1.Plug3.Decal

2.Switch

6.Presstheswitchintothecontrolpanelmounting

holeasshowninFigure9.

7.Cleanthetowermountingsurfacearoundtheswitch.

Applythecontroldecalnexttoswitch(Figure9).

8.Routetheswitchconnectorendofharnessup

throughtheplatformandtowertotheswitch.Plug

theconnectorintotheswitch.

Note:Routetheharnessawayfromanyhotor

rotatingcomponentsandavoidanypossiblepinch

points.

9.Reinstallthesteeringtowercoverandhydraulicline

cover.

10.Openthehoodandroutethepowerandground

connectorendoftheharnessbackalongtheright

sideofthemachinetothepowercenter(Figure10).

g011539

Figure10

1.Powercenter

11.Openthecoveronpowercentertoexposethefuse

blocks(Figure11).

G01 1542

2210 20

7.5 7.5 10

Figure11

1.Fuseblocks

12.Fromtherearofthepowercenter,insertthenew

fuseblockintothebottomslot(Figure12).

Note:Thepowercentermayremovedtoaid

installation.

13.Securethefuseblocktothepowercenterwith(2)

#10x5/8inchscrewsandlocknuts(Figure12).

14.Plugthefuseblockpowercableintooneofthe

availablesources.

15.Hookthepowersideoftheharnesstothenewfuse

blockandtheharnessgroundtothegroundblock.

Figure12

1.Screw(2)4.Locknut

2.Fuseblock5.Fuse

3.Powercenter

16.Installthefuses(Figure12)asfollows:

Forsnowthrowerapplications,use(1)10ampfuse

suppliedwiththesnowthrowerand(1)30amp

thermalbreakerfurnishedwiththekit.

Note:The30ampthermalbreakerisusedforthe

chuterotatingcircuit.

Forrotarybroomapplications,use(2)5ampfuses

furnishedwiththekit(Donotusea30ampthermal

breaker).

Note:Makesurethefusesareinstalledinthe

correspondingslotsthathavethewireconnected

totheharness.

17.Afxthefusedecalstothecorrespondinglocations

onthefuseblockdecal(Figure12).Makesurethe

decalsurfaceiscleananddrybeforeafxingthe

decal.

18.Closeandsecurethepowercentercover.

19.Routetheattachmentendoftheharnessalongthe

liftarmtotheattachmentsolenoids.Connectthe

harnesstothesolenoids.

Note:Routeandcabletietheharnessawayfrom

anyhotorrotatingcomponentsandavoidany

possiblepinchpoints.

20.Connectthenegativebatterycabletothebattery.

21.Testtheswitchoperation.Reversetheconnections

ontheattachmentsolenoidsifthedirectionof

operationisoppositetheswitchanddecal.

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