TOPP K500 Manual de usuario

INSTRUCTIONS FOR INSTALLATION AND USE

K500

AUTOMATION AND ELECTROMECHANICAL DRIVERS

FOR LINEAR SLIDING DOORS WITH TWO PANELS

COD. 0P5621

VER 0.0

REV 02.20

installer's manual/original instructions

INDEX

INSTRUCTIONS FOR INSTALLATION AND USE

K500

1.2- General safety rules ........................................................................................................................pag. 04

1.3- Installer.............................................................................................................................................pag. 04

1.5- Servicing...........................................................................................................................................pag. 05

1- GENERAL INFORMATION

1.4- User..................................................................................................................................................pag. 05

1.1- General recommendations...............................................................................................................pag. 04

2.6- Description of parts and dimensions ...............................................................................................pag. 08

5.5- restart in case of power failure:zero (near).......................................................................................pag. 33

2.1- Rating place and “CE” marking .......................................................................................................pag. 05

4- ELECTRICAL CONNECTION

4.10- Connetion of door block and pharmacy function ...........................................................................pag. 31

4.4- Pre-wired electrical connections ......................................................................................................pag. 22

3.2- Installing the crossbar ......................................................................................................................pag. 10

5.12- Digital switch .................................................................................................................................pag. 38

6- APPENDICES

2.2- Proper use .......................................................................................................................................pag. 05

4.5- Electrical wiring diagram (flow chart) ...............................................................................................pag. 23

3.7- Fastening the drive brackets on the door panel...............................................................................pag. 17

3.9- Installing the casing .........................................................................................................................pag. 19

4.6- Program selection with MS1 knob ...................................................................................................pag. 27

3.1- General recommendations...............................................................................................................pag. 10

3.8- Installing the door block ...................................................................................................................pag. 18

4.2- Electrical connection ........................................................................................................................pag. 20

2- TECHNICAL DESCRIPTION

4.9-Antipanic connection.........................................................................................................................pag. 30

5- USE AND OPERATION

4.7- DS2 digital connection .....................................................................................................................pag. 28

5.1- Technical description .......................................................................................................................pag. 32

3.4- Installing the carriages on the door..................................................................................................pag. 12

4.3- Electronic circuit board.....................................................................................................................pag. 21

2.3- Technical data .................................................................................................................................pag. 06

5.2- Emergency battery ..........................................................................................................................pag. 32

2.4- Packing ............................................................................................................................................pag. 06

2.5- Models..............................................................................................................................................pag. 07

3- INSTALLATION

3.6- Installing the motor module, belt transmission, belt,logline..............................................................pag. 15

3.5- Fastening and adjustment of the sliding panels...............................................................................pag. 13

3.3- Installing the adapter and track ........................................................................................................pag. 11

4.8- Connection of key device.................................................................................................................pag. 29

5.3- First card start-up ............................................................................................................................pag. 32

4.1- General recommendations...............................................................................................................pag. 20

5.4- Reset phase: learning .....................................................................................................................pag. 33

5.7- List of errors and warning ................................................................................................................pag. 35

5.6- Programming parameters ...............................................................................................................pag. 34

5.8- Self restore management of errors C-D-E-K-N-P-Q ........................................................................pag. 36

5.9- Self restore management of errors F-G-H-I-J .........................................................................pag. 37

5.10- Self restore management after anti panic alarm ..................................................................pag. 37

5.11- self restore management after ........................pag. 37 opening fire or an opening of emergency

6.3- Disposal ...........................................................................................................................................pag. 40

6.4- Troubleshooting................................................................................................................................pag. 40

6.1- Maintenance.....................................................................................................................................pag. 39

6.2- Spare parts and optional accessories ..............................................................................................pag. 39

7- EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY ..........................pag. 41

EU DECLARATION OF CONFORMITY....................................................................................................pag. 41

GENERAL INFORMATION

Before installing the automation the installer must read and understand all parts of this manual.

&This manual is an integral part of the automation unit and must be kept by the installer, with all the enclosed

documentation, for future reference.

&This manual provides all instructions necessary to ensure correct installation and maintenance of the automation:

TOPP srl is not liable for any damage to persons, animals and property caused by failure to follow these instructions.

&This manual was written by TOPP srl, which holds the copyright. No part of this manual may be reproduced or

published without the manufacturer's written authorization.

&TOPP srl reserves the right to amend or improve the manual and the products described therein at any time without

notice.

&The data contained in this manual were written and checked with the maximum care; TOPP srl is not liable for possible

errors due to omissions or printing errors, or errors in transcription.

1.1

GENERAL RECOMMENDATIONS

1.3

INSTALLER

1.2

GENERAL SAFETY RULES

&IMPORTANT! – During handling and installation of the parts, the personnel shall be equipped with suitable personal

protection equipment (PPE) so as to perform the works required under safe conditions.

&Never try to oppose the movement of the door and work near the hinges or other mechanical moving parts in motion

(such as belts, carriages, etc.). The manufacturer is not liable for any damages caused by improper or unreasonable use

of the automation.

&When handling electric parts always wear grounded antistatic conductive bracelets as electrostatic charges can

damage the electronic parts on the circuits.

&The automation contains mobile mechanical parts, electrical connections and electronic circuits for control of door

movement; the automation must therefore be protected, along its entire length, by an aluminum casing.

&Children must not play with the device.

&Do not remove or alter the plates and labels applied by the manufacturer on the automation and its accessories.

&Any tampering with or unauthorized replacement of parts or components of the automation mechanisms and any use

of accessories or consumables other than the originals may represent a hazard and relieves the manufacturer of any civil

and penal liability.

&IMPORTANT! – To prevent injury and risks for the health of the workers, the maximum limits shall be applied for

manual handling of loads, as provided in standard ISO 11228-1.

&IMPORTANT! The personnel must be informed of the risks of accident, about the safety devices for the operators and

about the general rules for accident prevention foreseen by the international directives and laws in force in the country in

which the automation is installed. In any case, the personnel must comply scrupulously with the safety regulations for

prevention of accidents in force in the country in which the automation is installed.

& In order for the automation unit to operate correctly, shall be carried out periodical maintenance on it, as indicated in

par. 6.1 of this manual. Maintenance operations that require the automation unit to be even partially disassembled should

be carried out exclusively after the power supply to the same has been cut off.

&This device may be used by children no younger than 8 years of age, by people with reduced physical, sensory or

mental capacities and by inexperienced users, as long as they are supervised or as long as they have received

instructions on the safe use of the device.

INSTRUCTIONS FOR INSTALLATION AND USE

&Installation of the automation must be done exclusively by qualified technical personnel in possession of the

professional requisites foreseen by the laws in the country of installation.

&After installing the automation, the installer must analyze the system for risks and verify that the sliding door

installation does not present risks of crushing or shearing, adopting adequate corrective measures, if necessary, and

applying the warning signs foreseen by the laws in force to identify hazardous zones.

&Every installer must provide visible annotation of the data identifying the drive system.

&The installer must also supply the owner with all information regarding automatic, manual and emergency function of

the automation.

&The installer must verify compliance with the current directives and regulations on the safe use of motorized doors.

&The installer must be able to install the automation, start it and operate it with the power on in electrical cabinets or

shunt boxes, and must be qualified to perform all actions of an electrical and mechanical nature and any kind of

adjustment.

EN K500

Contact the installation technician or retailer for assistance.

1.5

SERVICING

TECHNICAL DESCRIPTION

2.1

RATING PLATE AND “CE” MARKING

It is formed of an adhesive plate made from polyester, screen-printed black, with the following dimensions: W=50mm -

H=36mm.

The “CE” marking certifies the conformity of the machine to the essential health and safety requisites foreseen by the

European product directives.

It should be applied by the installation technician in a clearly visible position on the outside of the automation unit.

1.4

USER

The user must not open the casing or perform any operations restricted to maintenance personnel or specialized experts.

In case of breakdown or malfunction of the door, the user should simply switch off the circuit breaker and abstain from any

attempt to repair the system.

The user must be able to operate the automation under normal conditions and perform simple operations or startup or

resetting the automation following any forced interruptions, using the devices provided (digital switch, analogue switch,

etc.).

Use of the automation must be exclusively permitted to users who comply with the instructions in this manual and in the

manuals of the TOPP devices connected to it.

INSTRUCTIONS FOR INSTALLATION AND USE

K500

&The installation technician shall accept full responsibility for any installation errors and for any failure to adhere to the

instructions provided in this manual. The installation technician shall therefore be exclusively liable for any damages

caused to users and/or third parties that may arise as a result of incorrect installation.

2.2

PROPER USE

The automation in order to perform the above, if set in a mode other than "Closed", perform a reset called "Near"

that provides for the complete opening and closing of the doors at a low speed, before returning in the set state the

function selector.

The K500 automation mechanism was designed and produced exclusively to operate (open and close) linear sliding

doors in residential, public and industrial buildings.

The recovery action must be taken into account in applications where there are features that provide access

control with inputs different from those of the radar (example reader badge) for which automation could not

ensure the operating mode set.

events as described in chapters 5.8-5.10.

The automation software is designed to perform automatic recovery in the instance where anomalous

The door may be used in escape routes only if equipped with anti-panic break-through systems. It must be possible to

break through in the direction of escape no matter what the position of the door.

It is strictly forbidden to use the automation for purposes other than those described herein, in order to guarantee at all

times the safety of the installer and user and the correct function of the automation.

In case you want to exclude the auto recovery please contact support Topp Srl.

2.4

PACKING

Every standard product package (cardboard carton) contains:

N.1 package of hardware consisting of 2 self-tapping screws TC d6x70 and 2 nylon anchor bolts 10x60;

N.1 K500 automatic door (complete with motor units and belt transmission preassembled on the crossbar, side caps,

casing, door stop limit switch, cable raceway, emergency battery,raceway,rubber cable sleeves);

@The number of some of the parts described above may vary depending on the type of configuration . If more parts are

necessary, contact the manufacturer.

N.2 warning labels for moving wings that have to be sticked on the centre of the moving wings (Fig.1);

N.2 Supporting brackets on the crossbar;

N.2 Carriage units with relative hardware for fastening to the adapter;

Make sure the parts described above are in the package and that the automation has not undergone any damage in

shipment. If you find anything unusual, do not install the automation and request the service department of the local retailer

or the manufacturer.

N.1 Adapter for framed door panels;

2.3

TECHNICAL DATA

Tab. 1 lists the technical data that characterize the K500 automation.

POWER SUPPLY

PROTECTION OF ELECTRIC DEVICES

WORKING TEMPERATURE

NUMBER OF DOOR PANELS

230V ~ 50Hz

24V 500mA max

0,80 A

180 W

Continuous

Adjustable 10 ÷ 80 cm/s

Adjustable 1 ÷ 5 cm/s

Adjustable 0 ÷ 60 s

IP X0

2 PANELS

K500

MODEL

Tab. 1

PERIPHERAL POWER OUTPUT

POWER ABSORBED

ABSORPTION

OPENING/CLOSING SPEED

OPENING/CLOSING APPROACH SPEED

AUTOMATIC CLOSING TIME

TYPE OF USE

MAINS VOLTAGE FUSE 230V

OPENING/CLOSING ACCELERATION Adjustable 1 ÷ 12

5 x 20 - T 800 delayed

MAXIMUM CAPACITY

SIZE OF OPENING

250kg each panel

1600÷3200 mm

INSTRUCTIONS FOR INSTALLATION AND USE

EN K500

-20°C

+50°C

Warning labels

for moving wings

Fig. 1

2.5

MODELS

@To comply with the safety regulations, the glide of the door panel VPA must be less than the door opening width VL.

The glide of the door panel VPA is equal to VL when the upright on the door does not have any roundings and/or

protrusions that could cause a shearing effect.

The automation is available only with 2 door panels (Fig.2) which allows a pair of door panels to glide simultaneously in

opposite directions;

VPA*

LT/LC

25 25

LT/LC

Fig. 2

BP = rail + runner on the floor

VPA = net doorway width

VL = gross opening

LT/LC = automation length /

casing length

PC = electric wire raceway

2 DOOR PANELS

INSTRUCTIONS FOR INSTALLATION AND USE

K500

2.8

DESCRIPTION OF PARTS AND DIMENSIONS

1 -

2 -

3 -

4 -

5 -

6 -

7 -

Main crossbar

Carriage with double wheel

Adapter for door panel suspension

Casing

Toothed transmission belt 18 - Door stop

11 - Door lock

12 -

13 - Photocell control unit

14 -

15 - Panel glide track

16 - Plastic runner on floor

17 - Wire raceway

8 -

9 -

10 -

Door panel drive bracket

Belt transmission with pulley

Low voltage transformer

Electronic control circuit

Lateral end-cap

Emergency battery

Gearmotor

Metal motor module19 -

Wheel glide profile20 -

21 - Logline

Hooks crossbeam support

15 15

16 16

218

18 12 11

21 17

788

Fig. 3

INSTRUCTIONS FOR INSTALLATION AND USE

EN K500

Fig. 5

295

Crossbar supporting

bracket

Ceiling height

Opening door height

Fig. 4

165

155

10 ÷12

73±10

130

149

30~

10 Min

INSTRUCTIONS FOR INSTALLATION AND USE

K500

INSTALLATION

3.1

GENERAL RECOMMENDATIONS

&During installation of the door, take care to avoid any risks during the movement of closure and/or opening the door,

and to protect against risks in accordance with the provisions of standard EN 16005 at item 4.6.2.1 for the door opening

movement and item 4.6.2.2 for door closure. Protection of the primary closing edge should take account of the types of

users of the door (see EN 16005, 4.6.2.2).

&The glass for door panels shall comply with the provisions of the Standard (EN 16005 4.4.2 - Materials: tempered

glass in accordance with EN 12150_1; stratified glass in accordance with EN ISO 12543-1 and EN ISO 12543-2).

The automation must be installed exclusively by competent, qualified technical personnel in possession of the

technical requisites foreseen by the legislation in force in the country of installation.

&Do not install the automation on the external wall of the building, subject to atmospheric agents (rain, snow, etc.).

&The forces developed by the complete system during operation must respect the regulations in force in the country of

installation; if this is not possible, protect and signal by means of electronic safety devices the zones affected by those

forces.

&Before installing the automation, verify that the structure to be automated is stable, sturdy and able to withstand the

weight of the automation and, if necessary, take steps to ensure that it is. Topp Srl is not liable for failure to comply with the

rules of good workmanship in the construction of the door panels to motorize, or for any distortions that may develop with

use of the device.

&Do not use the automation in environments with a potentially explosive atmosphere.

-After fastening the crossbar clean the glide zone soiled by drilling residues.

-Fasten the crossbar to the wall with 3 screws fixing for every meter of crossbar and paying careful attention not to

damage the gliding base of the carriages with the drill spindle. In case of damage it will be necessary to replace the entire

crossbar;

install the crossbar, proceed as follows:

-Mark the surface where the automation will be fastened at the center of the opening VL that is also the center of the

crossbar;

-Decide the position of fastening the crossbar supporting brackets, referring to the measurements shown in Fig.4;

@If the floor is not perfectly flat, decide the position of the supporting brackets referring to the highest point of the floor.

-Remove the cover on the casing;

-Fasten the crossbar supporting brackets to the wall using self-drilling/sell-tapping screws type d5.5 or d6,3;

To Warning: due to the high panels weight that will be automatized, it's necessary to preventively do a risk analysis of the

panels fall, due both for the support failure on which the automation will be installed and for the use of not suitable fixing

systems. Topp is not responsible for a missing risk analysis and / or in case of not adequate operations to reduce the

danger.

-Install the crossbar and make sure it is aligned;

3.2

INSTALLING THE CROSSBAR

INSTRUCTIONS FOR INSTALLATION AND USE

EN K500

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