Topband TB51100F-T110E Manual de usuario

Version: V02 Page 1 of 21

TB51100F-T110E Lithium battery

User Manual

Operation and maintenance manual

Version: V-00

Version: V02 Page 2 of 21

Description

This manual describes in detail the methods and steps for safe installation and operation of Topband

TB51100F-T110E series lithium battery pack. Please read the instructions carefully before installing the

product and during the entire installation process. If you have any questions on this manual, please do not

hesitate to contact Topband.

Tips

The information contained in this manual is accurate when it’s issued. Topband reserve right to change

specifications(such as optimization, upgrade or other operations) without prior notice. In addition, the figures in

this document are only used to help understand system configuration and installation instructions, which may be

different from the actual items at the installation.

Shenzhen Topband Battery Co., Ltd

Address: Topband Industrial Park, Liyuan Industrial Zone, Shiyan, Bao'an, Shenzhen, China

Postcode: 518108

Tel: +86-755 2765 1888

Fax: +86-755 8178 5047

Web: www.topband.com.cn / www.topbandbattery.com

Legal Terms

Topband will retain the copyright of this document, do not extract, copy or translate in any ways without the written permission.

Version: V02 Page 3 of 21

Disclaimer

Please read this manual and specs carefully before the installation, operation or maintenance, be familiar with

this equipment and follow the local safety regulations and related operating procedures. At the same time, only

qualified professionals are allowed to install, operate and maintain the system, otherwise it may cause product

damage or personal safety risks. The precautions mentioned in this manual are under normal condition, If there’s

any special use environment, please contact Topband for confirmation.

Any actions (such as use, intentional damages, etc.) against the general safety operation, or do not follow this

manual and technical specifications, the users will no long to have the warranty and qualification of this product.

Meanwhile, the manufacturer will be not responsible for the product damage, personal injury.

Changes

Version

Issued date

Revised records

Issued by

V00

Pop

Version: V02 Page 4 of 21

Content

1. Safety Warning........................................................................................................................................................5

1.1 Safety precautions .........................................................................................................................................5

1.2 Wearable device ............................................................................................................................................6

1.3 Other tips.......................................................................................................................................................6

1.4 Emergency safety measures...........................................................................................................................6

2. Product Overview....................................................................................................................................................7

2.1 Background overview ....................................................................................................................................7

2.2 Product features ............................................................................................................................................7

2.3 Princible .........................................................................................................................................................7

3. Product Description ................................................................................................................................................8

3.1 Basic parameters............................................................................................................................................8

3.2 Interface definition ........................................................................................................................................8

3.3 Performance specification ...........................................................................................................................12

3.4 Protection ....................................................................................................................................................13

4. Installation and Usage...........................................................................................................................................14

4.1 Installation preparation ...............................................................................................................................14

4.1.1 Safety regulations .............................................................................................................................14

4.1.2 Environmental requirement..............................................................................................................14

4.1.3 Installation tools ...............................................................................................................................15

4.1.4 Safety tips..........................................................................................................................................15

4.2 Unpack .........................................................................................................................................................15

4.2.1 Unpack precautions ..........................................................................................................................15

4.2.2 Check and confirm ............................................................................................................................15

4.3 Installation ...................................................................................................................................................16

4.3.1 Installation check ..............................................................................................................................16

4.3.2 Installation procedures .....................................................................................................................16

5. Maintenance and Abnormality Handling ...........................................................................................................20

5.1 System activation and dormancy.................................................................................................................20

5.1.1 System activation..............................................................................................................................20

5.1.2 System dormancy..............................................................................................................................20

5.2 Regular maintenance...................................................................................................................................20

5.3 Alarm or abnormality handling....................................................................................................................21

6. Transport, Storage.................................................................................................................................................22

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1. Safety Warning

1.1 Safety precautions

警告

如不遵守本节所述的注意事项，可能会对人员造成严重伤害或财产损失。

！

Explosion risk

—Do not impact the battery with heavy objects.

—Do not squeeze or pierce the battery pack.

—Do not throw the battery pack into the fire.

Fire risk

—Do not expose the battery pack to the condition over 100°C.

—Do not put the battery near a heat source, such as a fireplace.

—Do not expose the battery pack to direct sunlight for a long time.

—Do not allow the positive and negative connectors of the battery to connect the conductive objects at the same

time.

Electric shock risk

—Do not allow non-technical personnel to disassemble the battery pack.

—Do not touch the battery pack with wet hands.

—Do not expose the battery pack to moisture or liquid environment.

—Do not mix batteries from different manufacturers or different kinds, types or brands.

Damage risk

—Do not allow the battery to contact with liquid,

short-circuit or reverse the positive and negative terminals of the battery.

—Do not use chargers or charging devices unapproved by the manufacturer to charge the battery.

—Do keep clear on top of the battery pack.

If fail to follow the precautions described may cause serious personnel injury or property damage.

Warning

Version: V02 Page 6 of 21

1.2 Wearable device

It is strongly recommended to wear the following safety equipment when installing and handling the battery pack.

Insulated gloves Safety Glasses Safety Shoes

1.3 Other Tips

•All the product are strictly inspected before shipment, please contact us for replacement if you notice there’s

any defectives such as swelling.

•Do not disassemble batteries and components; otherwise the manufacturer will not be responsible for any

damage caused by unauthorized disassembly or repair.

•Do enable the battery to be safely grounded before use to make sure the system in safe and normal

operation.

•Please ensure that the electric parameters of these devices are compatible mutually before connecting the

battery to other devices.

•Please take the environmental factors into careful considerations to ensure that the system can work in a

suitable condition as the environment and storage methods have a certain impact on the service life and

reliability of this product.

1.4 Emergency safety measures

Water invasion: Please cut off the AC power supply of the system first and then disconnect all switched under the

premise of ensuring safety.

Electrolyte or gas leakage: Please avoid contacting with the liquid or gas leakage if the electrolyte of battery pack

leaks. While if you have been exposed to leakages, please take these steps immediately:

Gas Inhalation: Evacuate the people in the contaminated area and seek medical aid as soon as possible.

Eye Contact: Flush your eye with clean and flowing water for 15 min, and seek medical aid as soon as possible.

Skin Contact: Thoroughly rinse the exposed area with soap and water to be sure no chemical or soap is left on

them, and seek medical aid as soon as possible.

Swallowing: Try to induce vomiting, seeks medical aid as soon as possible immediately.

Fire: Please use carbon dioxide fire extinguisher rather than liquid to put out fires.

Version: V02 Page 7 of 21

2. Product Overview

2.1 Background

The lithium-ion battery TB51100F-T110E adopts advanced LiFePO4 technology so the battery module has multiple

advantages of long cycle life, compact structure, light weight, stable performance, which is widely used in the

various environment. The system is integrated with smart battery management system and monitor module to

meet the unattended requirements, which is very suitable for the field of backup power supply, such as PV energy

storage, Micro base station, UPS, etc.

2.2 Product features

•Adopt high performance LFP cells with long lifespan, high safety and wide temperature range.

•With high energy density, compact structure, light weight, and no pollution.

•Built-in BMS with the management functions to battery voltage, current, temperature and battery health.

•With LED display for SOC and operating status, which is easy to read battery status.

•With Communication interface, there’re RS485 and CAN by default.

•Use smart balancing module to ensure the consistency of battery and to extend the service life.

•With intelligent design to conform to the national standard requirements, and support for remote

measurement, remote communication, remote control, remote adjustment.

•With optional heating function to be used in extremely low temperature area.

•With long lifespan of floating charge, stable performance and maintenance-free.

•With ultra-low consumption of BMS, self-discharge rate and capacity loss rate.

•Equipped with BMS secondary protection function and ultra-high system reliability

2.3 Principle

After starting the system, when the inverter works at on-grid mode, the photovoltaic solar energy will give priority

to supply the load if the photovoltaic is sufficient; if there is any surplus, it can be used to charge the battery first;

and for more surplus, it will be fed back to the grid. If the photovoltaic solar energy is insufficient or at night, it

will automatically switch to the battery to deliver electric power to the load and when it run out of energy also,

the excess power will be supplied by the grid.

When the inverter works at off-grid mode, both the load and battery are charged by photovoltaic solar energy

during the day, and the load will be supplied by the battery at night. Below is the overall framework of the system:

Version: V02 Page 8 of 21

3. Product description

3.1 Basic parameters

See the basic parameter of TB51100F-T110E lithium battery as table 3-1:

Table 3-1 Specification

Model

Parameter

Nominal Voltage (V)

51.2

Nominal Capacity (Ah)

100.0

Energy (KWh)

5.12

Width (mm)

442.0±2

Height (mm)

177.5±2

Depth (mm)

450±2

Weight (kg)

~47kg

3.2 Interface definition

See the interface description of TB51100F-T110E series lithium battery as table 3-2, please note the position of

the corresponding interface varies from model to model but with same definition is same.

Version: V02 Page 9 of 21

Table 3-2 interface description

No.

Items

Usage description

Remark

Mounting ear

Used to fix with the rack or cabinet

GND

Grounding point

Handles

For the handling, installation and

disasembly of battery

Positive terminal

Used to connect the charger or the

positive of the load device

2Pin

CAN communication

For the connection of internal CAN

communication

See Table3-3

LED indicator *4

Used to indicate the remaining

capacity of the battery

See Table 3-6

ALM

Used to indicate the battery

abnormality

See Table 3-6

RUN

Used to indicate the operating status

of the battery

See Table 3-6

Dial switch address

Used to set the address bit of battery

module when multiple batteries are

connected in parallel.

See Table 3-5

RS 485 communication

Used to connect with inverter or

upper computer

See Table 3-3

Reset

For manual switch, reset or other

operations in the system

See Table3-4

Negative terminal

Used to connect the charger or the

negative of the load device

2Pin

Version: V02 Page 10 of 21

Table 3-3 Communication PIN description

PIN No.

RS485

CAN

RS485_A

CAN_L

RS485_B

CAN_H

SGND

RS485_B

CAN_H

RS485_A

CAN_L

Table 3-4 Button description

Activate

When the BMS is in dormancy mode, press and hold the button for 2s and release it. It will

back to normal situation after the LED indicators light up in turn.

Dormancy

When the BMS is in active state, press and hold the button for 3s and release it. It will back

to normal situation after the LED indicators light up in turn.

Reset

When the BMS is in standby or working mode, press and hold the button for 6s and release

it, and the BMS will be reset, the system restart.

Table 3-5 Dial switch address

No.

Dial switch address

RS485

CAN

OFF

See table 3-5-2

Pack 0

Invalid

OFF

Pack 1

Master

OFF

Pack 2

Slave

OFF

Pack 3

Slave

OFF

Pack 4

Slave

OFF

Pack 5

Slave

OFF

Pack 6

Slave

OFF

Pack 7

Slave

OFF

Pack 8

Slave

OFF

Pack 9

Slave

Note: The BMS of master pack does not support to connect the inverter and the host computer at the same time,

otherwise it will occur the communication errors.

Table 3-5-2 CAN /RS485 Communication

Baud rate/ Compatible inverter

250Kbps/ Victron

Tabla de contenidos

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