Titanium Easy-Flux 125 Manual de usuario

!"#"$%&'(%)*+#"$*%,$-%.$$/-00)))1.,(+&(2(*"3.$14&5

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EASY-FLUX125

56355

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the

back of the manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference. 19l

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-380-0318 as soon as possible.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required fo r assembly and service may not be included.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

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E,+7*%&2%J&8$*8$#

Safety ......................................................... 2

Specifications ............................................. 7

Setup .......................................................... 8

Basic Welding ............................................ 12

Welding Tips .............................................. 20

Maintenance .............................................. 24

Parts List and Diagram .............................. 27

Warranty .................................................... 28

LDRIHIO%CFGKSMC%DIN%N6;HIHEHSIC

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

HGPSREDIE%CD;6EF%HI;SRGDEHSI

R*,9%,77%#,2*$T%),(8"83#%,89%"8#$('4$"&8#1%%

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

C,U*%,77%),(8"83#%,89%"8#$('4$"&8#%2&(%2'$'(*%(*2*(*84*1

O*8*(,7%C,2*$T

PRSE6JE%T&'(#*72%,89%&$.*(#1%%R*,9%,89%'89*(#$,89%$."#%"82&(5,$"&81

1. K*2&(*%'#*=%(*,9%,89%'89*(#$,89%

manufacturer′s instructions,

Material Safety Data Sheets (MSDS′s),

employer′s safety practices, and ANSI Z49.1.

2. V**/%&'$%&2%(*,4.%&2%4."79(*81%%%

Keep children and bystanders away while operating.

3. P7,4*%$.*%)*79*(%&8%,%#$,+7*%7&4,$"&8%+*2&(*%'#*1%%%

If it falls while plugged in, severe injury,

electric shock, or fire may result.

4. N&%8&$%&U*((*,4.1%%%

V**/%/(&/*(%2&&$"83%,89%+,7,84*%,$%,77%$"5*#1

5. C$,T%,7*($=%),$4.%).,$%T&'%,(*%9&"83%,89%'#*%

4&55&8%#*8#*%).*8%&/*(,$"83%,%)*79*(1%%

N&%8&$%'#*%,%)*79*(%)."7*%T&'%,(*%$"(*9%&(%'89*(%

$.*%"827'*84*%&2%9('3#=%,74&.&7%&(%5*9"4,$"&81

A moment of inattention while operating welders

may result in serious personal injury.

6. DU&"9%'8"8$*8$"&8,7%#$,($"831%%Make sure you are

prepared to begin work before turning on the Welder.

7. I*U*(%7*,U*%$.*%L*79*(%'8,$$*89*9%)."7*%

*8*(3"W*91%Turn power off if you have to leave.

8. E.*%),(8"83#=%/(*4,'$"&8#=%,89%"8#$('4$"&8#%

9"#4'##*9%"8%$."#%"8#$('4$"&8%5,8',7%4,88&$%

4&U*(%,77%/&##"+7*%4&89"$"&8#%,89%#"$',$"&8#%

$.,$%5,T%&44'(1%%It must be understood by the

operator that common sense and caution are

factors which cannot be built into this product,

but must be supplied by the operator.

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;'5*%,89%O,#%C,2*$T

INHALATION HAZARD:%

L*79"83%,89%P7,#5,%J'$$"83%P(&9'4*%$&X"4%2'5*#1

1. 6X/&#'(*%$&%)*79"83%&(%4'$$"83%*X.,'#$%

2'5*#%4,8%"84(*,#*%$.*%("#Y%&2%9*U*7&/"83%

4*($,"8%4,84*(#=%#'4.%,#%4,84*(%&2%$.*%

7,(T8X%,89%7'83%4,84*(1 Also, some diseases

that may be linked to exposure to welding

or plasma cutting exhaust fumes are:

• Early onset of Parkinson’s Disease

• Heart disease

• Ulcers

• Damage to the reproductive organs

• Inflammation of the small intestine or stomach

• Kidney damage

• Respiratory diseases such as

emphysema, bronchitis, or pneumonia

Use natural or forced air ventilation and wear

a respirator approved by NIOSH to protect

against the fumes produced to reduce the

risk of developing the above illnesses.

2. N&%8&$%'#*%8*,(%9*3(*,#"83%&(%

/,"8$"83%&/*(,$"&8#1

3. V**/%.*,9%&'$%&2%2'5*#1%%

Do not breathe exhaust fumes.

4. Q#*%*8&'3.%U*8$"7,$"&8=%*X.,'#$%,$%,(4=%&(%

+&$.=%$&%Y**/%2'5*#%,89%3,#*#%2(&5%+(*,$."83%

W&8*%,89%3*8*(,7%,(*,1%%If engineering controls

are not feasible, use an approved respirator.

5. L&(Y%"8%,%4&82"8*9%,(*,%&87T%"2%"$%

"#%)*77?U*8$"7,$*9=%&(%)."7*%)*,("83%

,8%,"(?#'//7"*9%(*#/"(,$&(1

6. Z,U*%,%(*4&38"W*9%#/*4",7"#$%"8%

H89'#$(",7%ZT3"*8*%&(%68U"(&85*8$,7%C*(U"4*#%

4.*4Y%$.*%&/*(,$"&8%,89%,"(%<',7"$T%

,89%5,Y*%(*4&55*89,$"&8#%

2&(%$.*%#/*4"2"4%)*79"83%#"$',$"&81%%

Follow OSHA guidelines for

Permissible Exposure Limits (PEL’s) and

the American Conference of Governmental

Industrial Hygienists recommendations for

Threshold Limit Values (TLV’s) for fumes and gases.

D(4%R,T%C,2*$T

DRJ%RDFC%4,8%"8['(*%*T*#%,89%+'(8%#Y"81

1. L*,(%DICH?,//(&U*9%)*79"83%*T*%/(&$*4$"&8%

2*,$'("83%,$%7*,#$%,%8'5+*(%>B%#.,9*%7*8#%(,$"831

2. L*,(%7*,$.*(%7*33"83#=%2"(*%(*#"#$,8$%#.&*#%

&(%+&&$#%9'("83%'#*1%%Do not wear pants with

cuffs, shirts with open pockets, or any clothing

that can catch and hold molten metal or sparks.

3. V**/%47&$."83%2(**%&2%3(*,#*=%&"7=%

#&7U*8$#=%&(%,8T%27,55,+7*%#'+#$,84*#1%%

Wear dry, insulating gloves and protective clothing.

4. L*,(%,8%,//(&U*9%.*,9%4&U*("83%$&%/(&$*4$%

$.*%.*,9%and neck. Use aprons, cape, sleeves,

shoulder covers, and bibs designed and

approved for welding and cutting procedures.

5. L.*8%)*79"8304'$$"83%&U*(.*,9%&(%"8%4&82"8*9%

#/,4*#=%)*,(%27,5*%(*#"#$,8$%*,(%/7'3#%&(%

*,(%5'22#%$&%Y**/%#/,(Y#%&'$%&2%*,(#1

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67*4$("4,7%C,2*$T

6M6JERHJ%CZSJV%4,8%VHMM1

1. E'(8%&22=%9"#4&88*4$%/&)*(=%,89%

9"#4.,(3*%*7*4$(&9*%$&%3(&'89%+*2&(*%#*$$"83%

9&)8%$&(4.0*7*4$(&9*%.&79*(%,89%+*2&(*%#*(U"4*1

2. N&%8&$%$&'4.%*8*(3"W*9%*7*4$("4,7%/,($#1%%

Wear dry, insulating gloves. Do not touch electrode

holder, electrode, welding torch, or welding wire with

bare hand. Do not wear wet or damaged gloves.

3. J&88*4$%$&%3(&'89*9=%O;JH?/(&$*4$*9%

/&)*(%#'//7T%&87T1

4. N&%8&$%'#*%8*,(%),$*(%&(%9,5/%&+[*4$#1

5. P*&/7*%)"$.%/,4*5,Y*(#%#.&'79%4&8#'7$%$.*"(%

physician(s) before use. Electromagnetic fields

in close proximity to heart pacemaker could cause

pacemaker interference or pacemaker failure.

6. N&%8&$%*X/&#*%)*79*(#%$&%(,"8%&(%)*$%4&89"$"&8#1%%%

Water entering a welder will increase

the risk of electric shock.

7. N&%8&$%,+'#*%$.*%4&(91%%I*U*(%'#*%$.*%4&(9%

2&(%4,((T"83=%/'77"83%&(%'8/7'33"83%$.*%)*79*(1%%

V**/%4&(9%,),T%2(&5%.*,$=%&"7=%#.,(/%*93*#%

&(%5&U"83%/,($#1%%Damaged or entangled

cords increase the risk of electric shock.

8. N&%8&$%'#*%&'$9&&(#1

9. H8#'7,$*%T&'(#*72%2(&5%$.*%)&(Y/"*4*%,89%

3(&'891%Use nonflammable, dry insulating

material if possible, or use dry rubber mats,

dry wood or plywood, or other dry insulating

material large enough to cover your full

area of contact with the work or ground.

;"(*%C,2*$T

DRJ%DIN%ZSE%CMDO%4,8%4,'#*%2"(*1

1. J7*,(%,),T%&(%/(&$*4$%27,55,+7*%&+[*4$#1%%%

Remove or make safe all combustible materials for a

radius of 35 feet (10 meters) around the work area.

Use a fire resistant material to cover

or block all open doorways, windows,

cracks, and other openings.

2. V**/%DKJ?$T/*%2"(*%*X$"83'"#.*(%8*,(%

)&(Y%,(*,%,89%Y8&)%.&)%$&%'#*%"$1

3. G,"8$,"8%,%#,2*%)&(Y"83%*8U"(&85*8$1%%%

Keep the work area well lit.

Make sure there is adequate

surrounding workspace. Keep the work area free

of obstructions, grease, oil, trash, and other debris.

4. N&%8&$%&/*(,$*%)*79*(#%"8%,$5&#/.*(*#%

4&8$,"8"83%9,83*(&'#7T%(*,4$"U*%&(%

27,55,+7*%7"<'"9#=%3,#*#=%U,/&(#=%&(%9'#$1%%

Provide adequate ventilation in work areas

to prevent accumulation of such substances.

Welders create sparks which may ignite flammable

substances or make reactive fumes toxic.

5. H2%)&(Y"83%&8%,%5*$,7%),77=%4*"7"83=%*$41=%

/(*U*8$%"38"$"&8%&2%4&5+'#$"+7*#%&8%$.*%

&$.*(%#"9*%+T%5&U"83%$.*%4&5+'#$"+7*#%$&%,%

#,2*%7&4,$"&81 If relocation of combustibles is

not possible, designate someone to serve as

a fire watch, equipped with a fire extinguisher,

during the cutting process and for at least one

half hour after the cutting is completed.

6. N&%8&$%)*79%&(%4'$%&8%5,$*(",7#%.,U"83%

,%4&5+'#$"+7*%4&,$"83%&(%4&5+'#$"+7*%

"8$*(8,7%#$('4$'(*=%,#%"8%),77#%&(%4*"7"83#=%)"$.&'$%

,8%,//(&U*9%5*$.&9%2&(%*7"5"8,$"83%$.*%.,W,(91

7. N&%8&$%9"#/&#*%&2%.&$%#7,3%"8%4&8$,"8*(#%

.&79"83%4&5+'#$"+7*%5,$*(",7#1

8. D2$*(%)*79"83=%5,Y*%,%$.&(&'3.%*X,5"8,$"&8%

2&(%*U"9*84*%&2%2"(*1%%Be aware that easily

visible smoke or flame may not be present

for some time after the fire has started.

9. N&%8&$%,//7T%.*,$%$&%,%4&8$,"8*(%$.,$%.,#%.*79%

,8%'8Y8&)8%#'+#$,84*%&(%,%4&5+'#$"+7*%

5,$*(",7%).&#*%4&8$*8$#=%).*8%.*,$*9=%

4,8%/(&9'4*%27,55,+7*%&(%*X/7&#"U*%U,/&(#1%%

Clean and purge containers before applying heat.

Vent closed containers, including castings,

before preheating, welding, or cutting.

Page 5;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?A@B?BA>@1Item 56355

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L*79*(%Q#*%,89%J,(*

1. N&%8&$%'#*%$.*%)*79*(%"2%$.*%#)"$4.%9&*#%8&$%$'(8%

"$%&8%,89%&221%%Any welder that cannot be controlled

with the switch is dangerous and must be repaired.

2. N"#4&88*4$%$.*%/7'3%2(&5%$.*%/&)*(%

#&'(4*%+*2&(*%5,Y"83%,8T%,9['#$5*8$#=%

4.,83"83%,44*##&("*#=%&(%#$&("83%)*79*(#1%%

Such preventive safety measures reduce the

risk of starting the welder accidentally.

3. P(*U*8$%'8"8$*8$"&8,7%#$,($"831%

68#'(*%$.*%#)"$4.%"#%"8%$.*%&22?

/&#"$"&8%+*2&(*%4&88*4$"83%$&%/&)*(%

#&'(4*%&(%5&U"83%$.*%)*79*(1 Carrying

or energizing welders that have the

switch on invites accidents.

4. C$&(*%"97*%)*79*(#%&'$%&2%$.*%(*,4.%&2%

4."79(*8%,89%9&%8&$%,77&)%/*(#&8#%'82,5"7",(%

)"$.%$.*%)*79*(%&(%$.*#*%"8#$('4$"&8#%$&%

&/*(,$*%$.*%)*79*(1%%Welders are dangerous

in the hands of untrained users.

5. Q#*%$.*%)*79*(%,89%,44*##&("*#%"8%

,44&(9,84*%)"$.%$.*#*%"8#$('4$"&8#=%$,Y"83%

"8$&%,44&'8$%$.*%)&(Y"83%4&89"$"&8#%,89%

$.*%)&(Y%$&%+*%/*(2&(5*91 Use of the welder

for operations different from those intended

could result in a hazardous situation.

6. N&%8&$%'#*%$.*%)*79*(%2&(%/"/*%$.,)"831

G,"8$*8,84*

1. G,"8$,"8%)*79*(#1%%J.*4Y%2&(%5"#,7"385*8$%&(%

+"89"83%&2%5&U"83%/,($#=%+(*,Y,3*%&2%/,($#%

,89%,8T%&$.*(%4&89"$"&8%$.,$%5,T%,22*4$%$.*%

)*79*(\#%&/*(,$"&81%%H2%9,5,3*9=%.,U*%$.*%

)*79*(%(*/,"(*9%+*2&(*%'#*1 Many accidents

are caused by poorly maintained welders.

2. Z,U*%T&'(%)*79*(%#*(U"4*9%+T%,%<',7"2"*9%

(*/,"(%/*(#&8%'#"83%&87T%"9*8$"4,7%

(*/7,4*5*8$%/,($#1%%This will ensure that

the safety of the welder is maintained.

3. G,"8$,"8%7,+*7#%,89%8,5*/7,$*#%&8%$.*%L*79*(1%%%

These carry important information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

4. Q8/7'3%+*2&(*%5,"8$*8,84*1%Unplug the Welder

from its electrical outlet before any inspection,

maintenance, or cleaning procedures.

%CD!6%EZ6C6%HICERQJEHSIC1

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O(&'89"83

ES%PR6!6IE%6M6JERHJ%CZSJV%DIN%N6DEZ%%

;RSG%HIJSRR6JE%ORSQINHIO%LHR6%JSII6JEHSI-%

J.*4Y%)"$.%,%<',7"2"*9%*7*4$("4",8%"2%T&'%,(*%"8%9&'+$%,#%$&%).*$.*(%$.*%&'$7*$%"#%

/(&/*(7T%3(&'89*91%%%

N&%8&$%'#*%$.*%L*79*(%"2%$.*%/&)*(%4&(9%&(%/7'3%"#%9,5,3*91%%H2%9,5,3*9=%.,U*%"$%(*/,"(*9%+T%,%#*(U"4*%

2,4"7"$T%+*2&(*%'#*1%%H2%$.*%/7'3%)"77%8&$%2"$%$.*%&'$7*$=%.,U*%,%/(&/*(%&'$7*$%"8#$,77*9%+T%,%<',7"2"*9%*7*4$("4",8=%

9&%8&$%'#*%,9,/$*(%/7'3#1

1. The green wire inside the cord is connected to

the grounding system in the Welder. The green

wire in the cord must be the only wire connected

to the Welder’s grounding system and must

never be attached to an electrically “live” terminal.

Never leave the grounding wire disconnected

or modify the Power Cord Plug in any way.

2. Make sure the tool is connected to an outlet having

the same configuration as the plug. If the tool must

be reconnected for use on a different type of electric

circuit, the reconnection should be made by qualified

service personnel; and after reconnection, the tool

should comply with all local codes and ordinances.

6X$*8#"&8%J&(9#

N&%8&$%'#*%,8%*X$*8#"&8%4&(9%&8%$."#%L*79*(1

R*/7,4*5*8$%J&(9#

1. Q#*%&87T%$.*%#'//7"*9%/&)*(%4&(9%2&(%$."#%

L*79*(%&(%,8%"9*8$"4,7%(*/7,4*5*8$%4&(91

2. N&%8&$%"8#$,77%,%$."88*(%&(%7&83*(%

4&(9%&8%$."#%L*79*(1

3. N&%8&$%/,$4.%4&(9#%&2%,8T%7*83$.%

$&3*$.*(%2&(%$."#%"$*51%%P,$4.*#%5,T%,77&)%

5&"#$'(*%$&%/*8*$(,$*%$.*%"8#'7,$"&8=%

(*#'7$"83%"8%*7*4$("4%#.&4Y1

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CT5+&7&3T

Wire Feed (Speed)

Workpiece Ground Cable

Torch Cable

Overheat Shutdown Indicator

Cooling Fan

Housing Ground Point

!DJ Volts Alternating Current

DAmperes

SJ! Open Circuit Voltage

V!DKilovolt Amperes

(Volts / 1000 * Amperes)

HPG Inches Per Minute

DLO American Wire Gauge

Electric Shock Hazard.

Do not touch energized parts.

Inhalation Hazard.

Keep head out of fumes

and use proper ventilation.

Read manual before

setup and/or use.

Fire Hazard.

Keep flammable materials

away during welding. Spatter

can cause accidental fires.

Arc Ray Hazard.

Wear welding helmet with

properly rated filter lens.

Pacemaker Hazard.

Welding processes may

interfere with pacemakers.

Consult doctor before use.

C/*4"2"4,$"&8#

P&)*(%H8/'$ 120 VAC / 60 Hz

J'((*8$%H8/'$ 23.5 A

L*79"83%J'((*8$%R,83* 30 –125 A

R,$*9%N'$T%JT47* 30% @ 90 A

S/*8%J"(4'"$%!&7$,3* 21 V

L"(*%C/**9 60 – 200 IPM

L*79"83%L"(*%J,/,4"$T 0.030" / 0.035" Flux Cored

L"(*%C/&&7%J,/,4"$T 2 lb spool

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CD;6EF GDHIE6IDIJ6KDCHJ%L6MNHIO L6MNHIO%EHPCC6EQP

1. E'(8%$.*%P&)*(%C)"$4.%S;;%,89%'8/7'3%

$.*%L*79*(%+*2&(*%/(&4**9"831

2. Push back on the Door Latch,

then open the Door.

3. Remove the Spool Knob, Spring, and

Spool Plate. Remove the old Spool and

all remaining wire from the liners.

4. Place the new Wire Spool over the Spool Spindle

as illustrated.

E&%/(*U*8$%)"(*%2**9%/(&+7*5#=%#*$%$.*%C/&&7%

#&%$.,$%"$%)"77%'8)"89%4&'8$*(47&4Y)"#*1

5. Replace the Spool Plate and Spring

over the Spool Spindle and secure

Spool in place with the Spool Knob.

I&$"4*- If Wire Spool can spin freely, Spool Knob is too

loose. This will cause the welding wire to unravel and

unspool which can cause tangling and feeding problems.

P&)*(%

C)"$4.

N&&(%

M,$4.

N&&(

L*79*(%

L,77

C/&&7%

V8&+

L"(*%

C/&&7

C/&&7%

P7,$*

C/("83

C/&&7%

C/"897*

L"(*%5'#$%'8)"89%

"8%$."#%9"(*4$"&8

C*$'/

R*,9%$.*%6IEHR6%HGPSREDIE%CD;6EF%HI;SRGDEHSI%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%5,8',7%

"847'9"83%,77%$*X$%'89*(%#'+.*,9"83#%$.*(*"8%+*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1

ES%PR6!6IE%C6RHSQC%HI]QRF%;RSG%DJJHN6IEDM%SP6RDEHSI-%

E'(8%$.*%P&)*(%C)"$4.%&22%,89%'8/7'3%$.*%L*79*(%+*2&(*%#*$'/1

I&$*-%Remove the protective foam and cardboard from the Welder before setup.

Wire Spool Installation / Wire Setup

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6. Turn the Feed Tensioner knob counterclockwise to

loosen it enough to pull it down to remove tension.

The spring-loaded Idler Arm will move up as shown.

7. ;**9%R&77*(%H8#$('4$"&8#-%

Check that the Feed Roller is turned to properly

match the wire size marked on the Wire Spool:

a. Twist the Feed Roller Knob

counterclockwise to release it.

b. Remove the Feed Roller Knob to

expose the Feed Roller.

c. Flip or replace the Feed Roller as needed

and confirm that $.*%8'5+*(%#.&)"83%"#%$.*%

#,5*%,#%$.*%)"(*%9",5*$*(%&8%$.*%C/&&71

d. Twist the Feed Roller Knob back into

place to secure the Feed Roller.

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8. Cut off all bent and crimped wire.

The cut end must have no burrs or

sharp edges; cut again if needed.

9. Keep tension on the wire and guide at

least 12 inches of wire into the Wire

Inlet Liner and Feed Guide.

10. Make sure the welding wire is resting in the

groove of the Feed Roller, then push the wire

Idler Arm down, and swing the Feed Tensioner

up to latch it across the tip of the arm.

After the wire is held by the Tensioner,

you may release it.

I&$*- The tension should be 2 – 3.

Too much force on flux-cored wire will

crush it and cause feeding issues.

11. Unscrew the Contact Tip

counterclockwise and remove.

12. Lay the Flux Gun Cable out in a straight line so

that the welding wire moves through it easily.

Leave the cover open, so that the feed

mechanism can be observed.

LDRIHIO

The following steps require applying power to the Welder

with the cover open.

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13. Turn the Power Switch off and do not touch the

Gun’s Trigger and before connecting Power Cord:

14. Plug the Power Cord into a properly

grounded, GFCI protected 120 VAC (20

amp rated) receptacle that matches the

plug and turn the Power Switch ON.

I&$*- The circuit must be equipped with

delayed action-type circuit breaker or fuses.

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