Titan LCS80 Manual
Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1156118D ©2022 Dated 23 Sep 2022
Owner’s Manual, Operating
Instructions Manual, and
Replacement Parts Manual
Lift-Rite Titan Series Hand Pallet Trucks
Model LCS80 - High Capacity
Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1156118D ©2022 Dated 23 Sep 2022
This publication, 1156118D, applies to the Lift-Rite Titan Series Hand Pallet Trucks, Model LCS80 version,
and to all subsequent releases of this product until otherwise indicated in new editions. Changes occur
periodically to the information in this publication.
To order additional copies of this manual, part number 1156118D, contact your local authorized Lift-Rite
Sales and Service Center.
If you need assistance with your lift truck, contact your local authorized Lift-Rite Sales and Service Center.
For more information please visit www.liftrite.com
©2022
Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1156118D ©2022 Dated 23 Sep 2022
1
TABLE OF CONTENTS
BEFORE YOU BEGIN 2
DELIVERY INSPECTION 2
OPERATING INSTRUCTIONS 2
SAFETY PROCEDURES 3
DAILY INSPECTION 3
MAINTENANCE 4
TROUBLESHOOTING 6
COMPLETE HYDRAULIC ASSEMBLY (1153106/001) 7
MODEL LCS80 CHASSIS DIAGRAM 8
RECYCLE YOUR OLD LIFT-RITE PARTS 9
HAND PALLET TRUCK WARRANTY 10
SELECTED OSHA REGULATIONS FOR LIFT TRUCKS 11
Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1156118D ©2022 Dated 23 Sep 2022
2
BEFORE YOU BEGIN
Always follow your facility’s rules regarding wearing Personal Protective Equipment such as safety
shoes and protective glasses whenever operating, working with, or assembling or dismantling
hand pallet trucks.
DELIVERY INSPECTION
Visually inspect hand pallet truck frame components and hydraulic unit for damage during
shipment by carrier. If damage is evident, notify delivering carrier immediately and file necessary
claims. Test the hand pallet truck pump for proper operation.
If the hydraulic pump does not respond to movement of the handle, an air lock may have
developed during shipping. To remedy this, go to the user friendly TROUBLESHOOTING
guide in this manual.
OPERATING INSTRUCTIONS
(Read and understand prior to using this product)
To raise the load, push
down on the fingertip
control. Pump the
handle to raise the load
from the floor.
NOTE: The neutral position
disengages the pump from the
lifting mechanism. This frees the
handle, which makes pulling
loads easier. In addition, the
pump is not subject to shock
pressures while the truck is in
motion.
To lower the load, pull
up on the fingertip
control.
For free handle
movement, place the
fingertip control in the
neutral position.
Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1156118D ©2022 Dated 23 Sep 2022
3
SAFETY PROCEDURES
(Read and understand prior to using this product)
• Read and obey all labels on this product. If you have any questions about these, ask your
supervisor.
• Do not operate this hand pallet truck unless you are authorized and trained to do so.
• Never overload your hand pallet truck. Stay within its rated capacity.
• Do not operate this truck if damaged or not in proper working order.
• Distribute the load evenly on the forks. Do not concentrate loads at one point or load one fork
more than the other.
• When the load impairs visibility, the hand pallet lift truck should be pulled and not pushed.
• Always look where you are operating. Keep a clear view.
• Only handle loads on flat level surfaces. Do not use a loaded truck on inclines or declines.
• Never carry passengers.
• Never put your feet, hands, or any other body part under the frame assembly.
• Always yield right of way to pedestrians.
• Do not allow your hand pallet truck to drop from one level to another. Even a drop of 1 in.
(25 mm) more than doubles the effective load momentarily and results in a loading that can
bend or break components.
• Move loads only with the hand pallet truck in its lowest position.
• Always make sure that the load is stable before moving to eliminate the opportunity for load
shift.
• Use extreme care when rounding corners. Too fast a speed could cause a hand pallet lift truck to
tip. If loaded, the load could shift and fall.
• When not in use, fully lower the forks.
DAILY INSPECTION
At the start of your shift, check the items listed below. Report any malfunction or unsafe conditions
to your supervisor. Do not use this product until it is repaired.
CHECK
POINTS Steering
Hydraulic
System Wheels
Chassis/
Handle
Lifting/
Lowering Labels
ACTION Check full
rotation
Check for
excessive oil
on exterior
and check for
function
Check for wear,
damage, and
remove debris
Check for
damage and
remove debris
Check for
function
Check for
readability
Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1156118D ©2022 Dated 23 Sep 2022
4
MAINTENANCE
LUBRICATION
All pivot points are equipped with permanently lubricated bushings and bearings. To increase
bearing life, it is recommended that a few drops of light machine oil be applied at each pivot point
every 6 months. The thrust plate is equipped with three grease fittings. Apply grease under normal
conditions every 6 months.
PUSH BAR LINKAGE ADJUSTMENT
If the forks do not rise evenly at the tips, or the roller levers begin to drag on the floor, the following
adjustment is necessary:
LCS80 MODEL
• Turn the hand pallet truck over so that the underside of the forks are accessible.
• Remove one split pin (PL-20269) with a 3/16 in. punch.
• Remove the pin (PL-20227) from the bracket.
• Adjust the eyebolts (PH-20226). Turn counterclockwise to raise the fork tips and clockwise to
lower the fork tips.
• Replace the pin (PL-20227), through the eyebolt, and replace the split pin (PL-20269).
• When adjusted properly, the forks should be 3-1/4 in. low height from ground level in the
lowered position.
Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1156118D ©2022 Dated 23 Sep 2022
5
MAINTENANCE (CONT.)
HYDRAULIC SYSTEM
Your hydraulic system is maintenance free. Do not add hydraulic oil unless there is, or was, a leak.
Use Premium HVI hydraulic oil or equal. Other oils, fluids, or solvents may damage your hydraulic
system. If you suspect additional oil is required, follow these steps:
1. Check for and fix any possible oil leaks.
2. Lower the truck and load with 600 lbs. (approximate).
3. Pump the truck to its maximum lift height.
4. Measure the vertical height of the exposed piston (7535745) and refer to the chart below.
ADDING OIL (IF REQUIRED)
1. Place and secure the truck on its right side (release valve facing the floor).
2. Pull up on the release lever (PL-40274BDM) and extend the lift piston fully.
3. Remove screw (221586A) and add the amount of oil determined by the chart in step 4.
4. Reinstall screw (221586A) but do not tighten. Leave a 1/32 in. gap.
5. Pull up on the release lever (PL-40274BDM) and collapse the lift piston until oil starts to
ooze from the screw.
CAUTION! - It is extremely important that step 5 is performed. Otherwise, air in
the pump can force out the wiper seal (20066). Take care when adding oil not to
introduce impurities into the hydraulic system.
6. Tighten the screw (221586A) fully and return the truck upright.
Distance (inches) 5-1/8 in. 4-3/4 in. 4-3/8 in. 4 in. 3-1/2 in. 3-1/8 in. 2-3/4 in. 2-3/8 in.
Oil to add (Fl. Oz.) 0 2.7 3.0 3.4 3.7 4.0 4.4 4.7
Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1156118D ©2022 Dated 23 Sep 2022
6
TROUBLESHOOTING
CONDITION POSSIBLE CAUSE ACTION
Pump does not lift load. An air lock in the hydraulic
system.
Pull up on fingertip control and hold
while pumping the handle 8 to 10 times
to bleed air from the system.
Lifting, neutral, and lowering
do not function properly.
Chain anchor out of adjustment. Turn nut (21094) on chain anchor
clockwise until pumping action, while in
neutral, does not raise forks.
Forks raise and sink with
pump action.
Dirt or foreign particle caught in
cone valve seat.
Pull up on fingertip control and hold
while pumping the handle 8 to 10 times
to purge the valve system.
Pump does not lift load to
complete raised height.
Pump is low on oil. Check for and fix any leaks. Then add oil
as instructed in the MAINTENANCE
section.
Forks are not lowering
completely.
Push jam nut is loose. Push bars
require adjustment.
Refer to Push Bar Linkage Adjustment
in the MAINTENANCE section.
Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1156118D ©2022 Dated 23 Sep 2022
7
COMPLETE HYDRAULIC ASSEMBLY (1153106/001)
ITEM DESCRIPTION QTY PART NO.
COMPLETE HYDRAULIC
ASSEMBLY
Includes pump, standard handle,
and steel wheels
1153106/001
1COMPLETE HANDLE
(ITEMS 2-10) 1 PL-40276M
2SPLIT PIN 120105
3 CONTROL LEVER 1 PL-40274BDM
4CONTROL LEVER SLEEVE 154140
5 CONTROL LEVER SPRING 1 218182
6CHROME BALL 220065
7 CONTROL ROD ASSEMBLY 1 215775
8SPLIT PIN 120461
9 AXLE 1 47930
10 ROLLER W/BUSHING 1202755
11 AXLE 1 7500086
12 ADJUSTING NUT 121094
13 LOCKING PIN 1 220312
14 LOWERING ARM 17500110
15 LOCKING RING 1 20004
16 WASHER 1226743A
17 SPRING 1 315156
18 PISTON 17500079
19 SEAL HOLDER 1 7500089
20 SEALING 17500130
21 SEALING 1 7500131A
22 SCREW 1221586A
23 VALVE CONE 1 2223935
24 WASHER 1235545
25 BALL 1 PL-10244
26 LOCKING RING 1PL-20232
27 PISTON 1 7535745
28 SEALING 120066
29 SEALING 1 245867
30 WASHER 1215288A
31 BALL 1 20065A
32 O-RING 122032
33 VALVE BODY 1 7500112
34 SEAL 122032
35 U-RING 1 7500100A
36 PISTON 17523958
37 BALL BEARING 1 213056
38 LOCKING PIN 120001
39 THRUST PLATE 1 215092
40 LOCKING RING 121737
41 LOCKING PIN 1 220312
42 GREASE FITTING 127662
43 BUSHING 1 215913
44 SPRING 147071
45 LOWERING VALVE COMPLETE 1 7500107
46 SPRING 239106
47 COVER 1 156623BT
48 WHEEL COMPLETE - STEEL 1160433
49 BEARING 1 22226
50 AXLE 2220310
52 LOCKING RING 2 20019
53 HYDRAULIC UNIT 17500129
54 REBUILD KIT 4 Consult
Lift-Rite
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8
MODEL LCS80 CHASSIS DIAGRAM
ITEM DESCRIPTION QTY PART NO.
1CHASSIS COMPLETE (27 X 48) 11154479/002
2 TORSION BAR 1 1154048/001
3BUSHING 6PL-20206
4 THRUST PLATE PIN 2 166701
5EYE BOLT PIN 2PL-20227
6 SPLIT PIN 6 PL-20269
7BUSHING 2PL-20203A
8 BUSHING 2 PL-20226A
9EYE BOLT WITH BUSHING AND NUT 2PH-20226
10 EYE BOLT NUT 2 PL-10224AF
11 PUSH BAR
48 IN. LONG FORK 2 PH-20224X48
12 LEFT LEVER ARM WITH BUSHINGS 2PL-20212-L
13 RIGHT LEVER ARM WITH BUSHINGS 2 PL-20212-R
14 BUSHING 2PL-20203
15 LOCK NUT 2 PL-10218
16 FORK PIN 2PH-20219
17 BUSHING 4 PL-10203
18 EXIT ROLLER 2PL-20220
19 AXLE - LOAD ROLLER 2 PL-20215-I
20 LOAD ROLLER 2PL-20210S-BRG
21 BEARING 4 PL-20214
22 BULKHEAD PIN 2PL-20204
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