Titan Lifts Master Series Manual de instrucciones

INSTALLATION, OPERATION

& MAINTENANCE MANUAL

FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINEWILL

FUNCTION CORRECTLY AND PROVIDE MANYYEARS OF DEPENDABLE SERVICE.

FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETYWARNINGS MAY

RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A

SAFE DRY PLACE FOR FUTURE REFERENCE.

MODELS:

HD2P-9KMSF

9,000 LB CAPACITY 2 POST LIFT

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P.O. Box 7069 • Greenwood, IN 46142 • Ph. 888-908-4826 • Fx. 317-215-2770 • www.titanlifts.com

TABLE OF CONTENTS

1-SAFETY�� PAGE 1

1�1 INTRODUCTION ��PAGE 1

1�2 SAFETY INSTRUCTIONS FOR COMMISSIONING��PAGE 1

1�3 SAFETY INSTRUCTIONS FOR OPERATION ��PAGE 1

1�4 SAFETY INSTRUCTIONS FOR MAINTENANCE ��PAGE 3

1�5 RISKS ��PAGE 3

2-DESCRIPTION �� PAGE 4

3-UNPACKING & SETUP�� PAGE 5

3�1 DELIVERY AND CHECK OF PACKAGES��PAGE 5

3�2 LIFTING AND HANDLING��PAGE 5

3�3 PREPARATION ��PAGE 5

4-SPECIFICATIONS�� PAGE 6

5-FLOOR REQUIREMENTS �� PAGE 6

5�1 SELECTING THE SITE AREA ��PAGE 6

5�2 FLOOR REQUIREMENTS��PAGE 6

5�3 IMPORTANT CONCRETE AND ANCHORING INFORMATION��PAGE 7

5�4 ANCHORING TIP SHEET ��PAGE 7

6-INSTALLATION INSTRUCTIONS �� PAGE 8

7-OPERATION INSTRUCTIONS�� PAGE 14

7�1 DEFECTS / MALFUNCTIONS��PAGE 14

7�2 CONTROLS��PAGE 14

7�3 OPERATION��PAGE 15

8-MAINTENANCE�� PAGE 17

8�1 MAINTENANCE SCHEDULE ��PAGE 17

8.1.1 DAILY ............................................................................................................................................................................ PAGE 17

8.1.2 WEEKLY ........................................................................................................................................................................ PAGE 17

8.1.3 MONTHLY..................................................................................................................................................................... PAGE 18

8.1.4 BI-MONTHLY................................................................................................................................................................ PAGE 18

8.1.5 YEARLY ......................................................................................................................................................................... PAGE 18

8.1.6 EVERY OTHER YEAR................................................................................................................................................... PAGE 18

8�2 MAINTENANCE BY OPERATOR ��PAGE 19

8�3 CLEANING ��PAGE 20

9-TROUBLESHOOTING �� PAGE 21

10-OWNER/EMPLOYER RESPONSIBILITIES �� PAGE 22

11-DIAGRAMS (FIG� 1-9)�� PAGE 23

FIG� 1 - EXPLODED DIAGRAM��PAGE 23

EXPLODED DIAGRAM CONT� ��PAGE 24

FIG� 2 - SAFETY CABLE��PAGE 25

FIG� 2-1 - SAFETY LATCHES��PAGE 26

FIG� 3 -CARRIAGES��PAGE 27

FIG� 3-1 -COLUMN TOP PLATE��PAGE 27

FIG� 4 - CYLINDERS��PAGE 28

CYLINDERS CONT��PAGE 29

FIG 5 - CABLES ��PAGE 29

FIG� 6 - POWER UNIT ��PAGE 30

POWER UNIT CONT��PAGE 31

FIG� 7 - HYDRAULICS��PAGE 32

FIG� 8 - ELECTRICAL��PAGE 33

FIG� 9 - DIMENSIONS��PAGE 34

PO Box 7069 Greenwood, IN 46142

1.888.908-4826 FAX (317) 215.2770

www.titanlifts.com

TITAN MARKETING, LLC

To Our Valued Customers:

Thank you for purchasing a Titan Lifts®product. We hope this high quality equipment provides you with years of

dependable service.

It is unfortunate that rare situations may occur with the products you purchase from Titan Lifts®. We value your

business as well as the trust you have and need to maintain your relationship with us. Titan Lifts®carries liability

coverage that may protect our customers if a situation does occur. However, as in all accidents there must be

proof of liability for a claim to be made. Our insurance company requires the following procedures be observed in

order to consider a claim:

A. The claimant must contact the Titan Lifts®distributor immediately with the facts of the situation.

B. If any equipment is damaged, including vehicles or shop equipment, Titan Lifts®must be given the

opportunity to send an impartial representative to the site for proper assessment of the situation.

C. The Vehicle cannot be moved until either an impartial representative has reviewed the accident or clear

and precise pictures are taken that reect all the pertinent information for an impartial representative to be able

to access the information from a distance. Titan Lifts®or its representatives must approve the pictures before

anything can be moved.

D. If any potential liability is determined on behalf of Titan Lifts®, two estimates must be submitted for

damages to be reimbursed.

It is imperative that the claimant complies with these procedures, because without proper assessment of the

situation a claim will be denied.

ARBITRATION NOTICE

The installation or use of this equipment shall constitute an acknowledgment that the user agrees to resolve any

and all disputes or claims of any kind whatsoever, which relate in any way to the equipment, by way of binding

arbitration, not litigation. No suit or legal action may be led in any state or federal court. Any arbitration shall be

governed by the Federal Arbitration Act, and administered by the American Mediation Association, Indianapolis

Indiana. The maximum amount that an arbitrator may award and all damages shall not exceed the retail value of

this equipment.

WARRANTY NOTICE

This equipment must be assembled and used in the manner according to the documentation provided to be

covered by warranty.

Damaged or missing components must be reported within 72 hours of receipt to your freight carrier and to the

distributor. Claims must be led to cover cost.

If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts®

representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

1-SAFETY

INSTRUCTIONS

1.1 INTRODUCTION

• The lift may be installed and commissioned by authorized service personnel only.

• The standard lift version may not be installed and commissioned in the vicinity of

explosives or ammable liquids, outdoors or in moist rooms (e.g. car wash).

• Read this entire manual.

• Load should not exceed rated capacity for this lift – 9,000 lb (2,250 lb per lift arm)

• Only trained authorized personnel over the age of 18 years should operate the lift.

• Indoor use recommended.

• Always lift the vehicle using all four arms.

• Never use the lift to raise one end or one side of vehicle.

FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN

PROPERTY DAMAGE.

WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE

PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF

INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY.

Personal injury and property damage incurred due to non-compliance with these safety

instructions are not covered by the product liability regulations.

FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL

INJURY.

SYMBOLS

IMPORTANT INFORMATION

1.2 SAFETY INSTRUCTIONS FOR COMMISSIONING

1.3 SAFETY INSTRUCTIONS FOR OPERATION

WARNING: Prior to completely raising the vehicle, raise the vehicle 6” off the ground

and check the adapter pads for solid contact by performing the “BUMPER TEST”. Walk

around the back of the vehicle and push up and down on the bumper. The vehicle will rock,

but should not at any time lose contact with the pads. If the vehicle is bouncing off the pads

or feels at all unstable, you should lower it back to the ground and reposition the pads to

balance the load. Repeat this process until the vehicle is completely stable.

WARNING: Use this lift only in well ventilated areas. Carbon monoxide exhausted from

running vehicle engines is a colorless, odorless fume that, if inhaled, can cause serious

personal injury or death.

WARNING: People with pacemakers should consult their physician(s) before using this

product. Operation of electrical equipment in close proximity to a heart pacemaker could

cause interference or failure of the pacemaker.

WARNING: This product contains or produces a chemical known to the State of

California to cause cancer and birth defects (or other reproductive harm). (California Health

& Safety Code 25249.5 et seq.)

• Maintain a safe working environment. The work area should be clean, dry, clutter free, and

sufciently lit.

• Vehicle doors should be closed during the raising and lowering cycles.

• Closely watch the vehicle and lift during the raising and lowering cycles.

• Do not operate the lift in explosive atmospheres, such as in the presence of ammable

liquids, gases, or dust. Power equipment can create sparks which may ignite ammables.

• Keep hands, tools, and other extremities from under carriage and moving parts.

• Never operate this lift with someone on it.

• Do not allow anyone on the lift or inside a raised vehicle.

• Keep children and bystanders away from work area. Do not let children operate or play on

lift.

• Wear proper safety attire. Do not wear loose tting clothing while operating lift. Long hair,

jewelry and sleeves should be secured.

• Never leave the lift unattended while under a load.

• Do not operate this lift if under the inuence of drugs, alcohol, or medication. Operator

must be alert at all times when using heavy lift equipment.

• Comply with all applicable accident prevention regulations.

• Only use the vehicle manufacturer’s recommended lifting points.

• After positioning the vehicle, apply the parking brake.

• Use caution when removing or installing heavy vehicle components which may result in

center-of-gravity displacement.

• Use this lift only for the work it is intended. Do not use this product for an application for

which it was not designed. Misuse can lead to personal injury and/or property damage.

WARNING: Risks the personnel could encounter, due to an improper use of the lift, are

described in this section.

CRUSHING RISK

During lowering of runways and vehicles, personnel must not be within the area covered by

the lowering trajectory. The operator must be sure no one is in danger before operating the

lift. Stay clear of the lift when lowering or raising vehicles. Keep hands and feet away from

moving parts and especially points that could pinch. Keep your feet clear of the lift when

raising and lowering vehicles.

RISK OF THE VEHICLE FALLING FROM THE LIFT

Risk of the vehicle falling from the lift is increased: when the vehicle is improperly placed on

the platforms, when the vehicle’s weight or physical dimensions exceed the rated capacity

of the lift, or when there is excessive movement of the vehicle while on the lift. If vehicle

appears to begin falling, exit the area as quickly as possible to avoid injury. Always position

vehicle with the center of gravity midway between the adapters. Adding or removing parts of

a vehicle on the lift will alter the weight displacement on the lift. Therefore, use of auxiliary

safety stands in the front and back of the vehicle is recommended. Never override the

manufactured lift controls. Always use height adapter pads when possible to ensure proper

contact. Only authorized personnel should be allowed in the lift area and the lift should only

be operated by authorized and trained personnel. Adding or removing parts of a vehicle on

the lift will alter the weight displacement on the lift.

BUMPING RISK

When the lift is stopped at relatively low working height, the risk of bumping against

projecting parts increases. Always be aware of your surroundings and avoid bumping your

head or body on the lift or the vehicle.

1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE

1.5 RISKS

• Maintenance or repair work should be done by authorized service personnel only.

• Work on the electrical equipment should be done by certied licensed electricians only.

• Ensure that ecologically harmful substances are disposed of in accordance with the

appropriate regulations.

• To prevent the risk of damage, do not use high pressure / steam jet cleaners or caustic

cleaning agents.

• Do not replace or override the safety devices.

2-DESCRIPTION

HD2P-9KMSF- Heavy Duty, 2-post, 9000lb capacity, Master Series, Floor-plate lift with Asymmetric arms

This lift is a 9,000 lb. capacity, 2-Post Lift. The safety latch system is very similar to an extension ladder.

The safety latch is manually released by a single lever and the spring-loaded locks engage into place as the

carriages are raised. The safety locks must be manually disengaged for the lift to descend. If the user lets go

of the manual release handle, the safety latch will re-engage on the next lock latch below.This lift has dual

“chain-over-pulley” cylinders that use a heavy-duty leaf chains connected to the columns and the carriages.

The cylinders are driven by a hydraulic pump capable of providing 3,000 psi.

Please read the Safety Procedures and operation instructions in this manual before operating the lift. Proper

installation is very important. To minimize the chance of making an error in installation, we recommend that

this equipment be installed by a professional equipment installer that is well versed in these types of lifts.

Check with building owner and/or architect’s building plans when applicable. The lift should be located on a

level oor with 4” 3000 psi concrete sufciently cured, for at least 30 days.

This is a vehicle lift installation / operation manual and no attempt is made or implied herein to instruct

the user in lifting methods particular to an individual application. Rather, the contents of this manual are

intended as a basis for operation and maintenance of the unit as it stands alone or as it is intended and

anticipated to be used in conjunction with other equipment.

Proper application of the equipment described herein is limited to the parameters detailed in the

specications and the uses set forth in the descriptive passages. Any other proposed application of

this equipment should be documented and submitted in writing to the factory for examination. The user

assumes full responsibility for any equipment damage, personal injury, or alteration of the equipment

described in this manual or any subsequent damages.

1. Base plate

2. Mechanical safety latch

3. Hydraulic power unit

4. Lifting arm

5. Post

6. Hydraulic cylinder

7. Carriage assembly

3-UNPACKING & SETUP

Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry

out, lifting, handling, transport and unpacking operations.

When the lift is delivered, carefully unpack the lift making sure all the parts have been

included. Check for possible damages due to transport and storage; verify that what is

specied in the conrmation of order is included. In case of damage in transit, the customer

must immediately inform the carrier of the problem.

Remove the lift and all parts from delivery pallet and place on a clean, solid, at surface.

Packages must be opened paying attention not to cause damage to people (keep a safe

distance when opening straps) and parts of the lift (be careful the objects do not drop from

the package when opening.)

LIFT AND HANDLE ONLY ONE PACKAGE AT A TIME

3.1 DELIVERY AND CHECK OF PACKAGES

3.2 LIFTING AND HANDLING

3.3 PREPARATION

When loading/unloading or transporting the equipment to the site, be sure to use suitable

loading (e.g. cranes, trucks) and hoisting means. Be sure to hoist and transport the

components securely so that they cannot drop, taking into consideration the package’s size,

weight, center of gravity, and its fragile parts.

Professional installation is required. The following tools and equipment are needed:

1. ISO-32 or AW-32 hydraulic oil (2.5 Gallons)

2. Chalk line and Tape Measure

3. Rotary Hammer Drill with 3/4” Drill Bit. Core Drill Rebar Cutter recommended

4. 4’ Level

5. Sockets and Open Wrench set, metric & standard (1-1/8”for 3/4” Anchors)

6. Pliers

7. Torque Wrench

8. Metric allen wrench set

*CARRIAGE LOCK LADDERWILL EXTEND 10” ABOVE TOP OF COLUMNWHEN RAISED TO MAX HEIGHT.

4-SPECIFICATIONS

Model Description Capacity Lifting Time *Column Height Overall Width Between Posts

HD2P-9KMSF Floorplate/

Asymmetric Arms 9,000 lb 50-60 sec. 112” 134.25” 111.5”

Drive-Thru Low Pad Height Lifting Height Power Unit

100.75” 3.75” 73” - 80.25” 220V/1Ph/60Hz

5-FLOOR REQUIREMENTS

WARNING: SPECIFICATIONS OF CONCRETE MUST BE ADHERED TO. FAILURE

TO DO SO COULD CAUSE LIFT FAILURE RESULTING IN PERSONAL INJURY OR

DEATH. THE FLOOR SHOULD BE A REINFORCED CONCRETE SLAB NOT LESS

THAN 4” THICKWITH THE COMPRESSIVE STRENGTH OF THE CONCRETE NO LESS

THAN 3,000 PSI.

DANGER: FOR CORRECT INSTALLATION OF THE LIFT, THE FLOOR MUST

BE FLAT AND LEVEL. CHECKWITH STRAIGHT EDGE AND LEVEL. IF A FLOOR IS

OF QUESTIONABLE SLOPE, CONSIDER A SURVEY OF THE SITE AND/OR THE

POSSIBILITY OF POURING A NEW LEVEL CONCRETE SLAB.

5.1 SELECTING THE SITE AREA

5.2 FLOOR REQUIREMENTS

1. Make sure that adequate space and height is available.

2. Check for ceiling clearance (lifting height plus vehicle height).

3. Check for clearance in front and rear of vehicle on lift.

4. Check for overhead garage door clearance.

Do not use the lift on any asphalt surface. Make sure the lift is used on a dry, oil/grease free,

at level CONCRETE surface capable of supporting the weight of the lift, the vehicle being

lifted, and any additional tools and equipment. The concrete oor surface should have a

minimum thickness of 4”. The concrete must have a minimum strength of 3,000 PSI, and

should be cured at least 30 days prior to use. Do not use the lift on concrete expansion

seams or on cracked, defective concrete.

IMPORTANT: NEW CONCRETE MUST BE ADEQUATELY CURED AT LEAST 30

DAYS MINIMUM. NO LIABILITY FOR ANY DAMAGES WILL BE ACCEPTED SHOULD

YOU INSTALL THE LIFT ON AN UNSUITABLE FLOOR.

Due to minor variances in the manufacturing process, dimensions in this manual may vary slightly from the

nished product.

Este manual sirve para los siguientes modelos

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