Tissin TS800 Series Manual de usuario

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Smart valve positioner

TS800/TS805 Series tissin

Table of Contents

1 Introduction------------------------------------------------------------------------------------- 4

1.1 General information for the user---------------------------------------------------------- 4

1.2 Limited warranty and disclaimer---------------------------------------------------------- 4

1.3 Requirement for safety---------------------------------------------------------------------- 5

1.4 Certifications----------------------------------------------------------------------------------- 5

1.5 Basic safety instructions for use in Ex area-------------------------------------------- 6

1.6 Conditions to maintain intrinsically safety (Ex i) -------------------------------------- 6

2 Product Description--------------------------------------------------------------------- 7

2.1 Function--------------------------------------------------------------------------------------- 7

2.2 Features--------------------------------------------------------------------------------------- 7

2.3 Options---------------------------------------------------------------------------------------- 7

2.4 Applications---------------------------------------------------------------------------------- 7

2.5 Label------------------------------------------------------------------------------------------- 8

2.6 Product Code-------------------------------------------------------------------------------- 9

2.7 Specifications-------------------------------------------------------------------------------- 10

2.8 Structure-------------------------------------------------------------------------------------- 11

2.8.1 External structure----------------------------------------------------------------- 11

2.8.2 Internal structure------------------------------------------------------------------ 12

2.9 System configuration---------------------------------------------------------------------- 13

2.10 Principle of operation---------------------------------------------------------------------- 13

2.11 Product Dimension------------------------------------------------------------------------- 14

2.11.1 TS800 standard type------------------------------------------------------------ 14

2.11.2 TS800 with limit switch type -------------------------------------------------- 14

2.11.3 TS800 feedback shaft connection------------------------------------------- 14

3 Installation--------------------------------------------------------------------------------------- 15

3.1 Before installation----------------------------------------------------------------------------- 15

3.2 TS800L installation--------------------------------------------------------------------------- 15

3.2.1 Notes on installation --------------------------------------------------------------- 15

3.2.2 Effective rotation angle range of feedback lever---------------------------- 16

3.2.3 Lever type and dimension ------------------------------------------------------- 16

3.2.4 Bracket Installation----------------------------------------------------------------- 17

3.2.5 Dimension after installation------------------------------------------------------ 17

3.3 TS800R installation--------------------------------------------------------------------------- 18

3.3.1 TS800R installation examples--------------------------------------------------- 18

3.3.2 TS800R bracket installation components------------------------------------ 18

3.3.3 TS800R installation steps-------------------------------------------------------- 19

3.4 TS820 Remote type installation----------------------------------------------------------- 21

3.5 Option module Installation------------------------------------------------------------------ 22

Smart valve positioner

TS800/TS805 Series tissin

3.5.1 Position transmitter module Installation--------------------------------------- 22

3.5.2 HART communication module Installation----------------------------------- 22

3.5.3 Limit switch module Installation------------------------------------------------- 23

3.5.4 How to adjust limit switch cam -------------------------------------------------- 24

3.6 How to adjust Auto/Manual switch ------------------------------------------------------- 25

3.7 Orifice installation----------------------------------------------------------------------------- 26

4 Pneumatic connection----------------------------------------------------------------27

4.1 Supply air pressure condition-------------------------------------------------------------- 27

4.2 Pneumatic port Description---------------------------------------------------------------- 27

4.3 Air connection---------------------------------------------------------------------------------- 28

4.3.1 TS800L air connection------------------------------------------------------------ 28

4.3.2 TS800R air connection------------------------------------------------------------ 28

5 Electrical connection------------------------------------------------------------------- 29

5.1 Terminal description-------------------------------------------------------------------------- 29

5.2 Wiring diagrams------------------------------------------------------------------------------- 30

5.2.1 Power and Feedback signal connection-------------------------------------- 30

5.2.2 Limit switch connection------------------------------------------------------------ 30

5.2.3 Alarm signal connection----------------------------------------------------------- 30

6 Calibration--------------------------------------------------------------------------------------- 31

6.1 LCD description------------------------------------------------------------------------------- 31

6.2 Button description----------------------------------------------------------------------------- 32

6.3 How to quickly perform Auto calibration ------------------------------------------------ 33

6.3.1 Auto calibration Steps-------------------------------------------------------------- 33

6.4 Software map---------------------------------------------------------------------------------- 34

6.5 Main menu Description---------------------------------------------------------------------- 35

6.6 Main parameter menu Description------------------------------------------------------- 36

6.7 Submenu Description------------------------------------------------------------------------ 37

6.7.1 TUNNING ---------------------------------------------------------------------------- 37

6.7.2 PARAMETE-------------------------------------------------------------------------- 39

6.7.3 DEVICE P----------------------------------------------------------------------------- 41

6.7.4 INFOMATN--------------------------------------------------------------------------- 44

6.7.5 DIAGNOST--------------------------------------------------------------------------- 45

6.7.6 EMERGNCy------------------------------------------------------------------------- 48

7 Error code and Troubleshooting -------------------------------------------- 49

7.1 Error code during Auto calibration-------------------------------------------------------- 49

7.2 Error code during operation---------------------------------------------------------------- 51

Smart valve positioner

TS800/TS805 Series tissin

1 Introduction

1.1 General information for the user

This instruction includes installation, operation, maintenance, and parts information for Tissin

TS800 Valve Positioner. Keep these instructions in a location which is easily accessible to

every user and make these instructions available to every new owner of the device.　

 Installation, commissioning and maintenance of the product can only be performed by

trained specialist personnel who have been authorized by the plant operator to do so.

 Before installing or commissioning, be sure to read and thoroughly understand the

product manual and operate the product properly.

 Operators must strictly observe the applicable national regulations with regards to

installation, function tests, repairs, and maintenance of electrical products.

 Only trained and authorized person should operate the machinery and the equipment.

 Do not use this positioner out of the range of its specifications as this can cause failure.

 Do not service or attempt to remove product and machinery/equipment until safety is

confirmed.

 Never handle mechanical equipment or disassemble the device until safety is

confirmed.

 Before loosening the pneumatic lines and valves, turn off the pressure and vent the

pneumatic lines.

 Observe applicable accident prevention and the safety regulations for electrical

equipment.

The manual can be altered or revised due to hardware of software upgrades without any prior

notice. Please visit our website ( www.tissin.co.kr ) and check the latest documentation.

1.2 Limited warranty and disclaimer

 This product has been fully inspected and shipped through a thorough quality inspection

procedure. The manufacturer warranty period of the product is 18 months after the

product is shipped from Tissin in Korea.

 For any failure or damage reported within the warranty period which is clearly our

responsibility, a replacement product or necessary parts will be provided. This limited

warranty applies only to our product independently, and not to any other damage

incurred due to the failure of the product.

 Using the device in a manner that does not fall within the scope of its intended use,

disregarding this manual, using under unqualified personnel, or making unauthorized

alterations releases the manufacturer from liability for any resulting damage. This

renders the manufacturer's warranty null and void.

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Smart valve positioner

TS800/TS805 Series tissin

1.5 Basic safety instructions for use in Ex area

To prevent the risk of explosion, observe not only the basic safety instructions in the

respective operating instructions for operation in the Ex area, but also the following.

WARNING

 Observe the applicable safety regulations (also national safety regulations) as well as

the general rules of technology for construction and operation.

 Make sure that the device is suitable for the area of use.

 Check the positioner’s certified and permitted explosion proof range.

 Close all unnecessary Cable Gland with the locking screws approved by the explosion

site.

1.6 Conditions to maintain intrinsically safety (Ex i)

WARNING

 Make sure to connect "Intrinsic safety" type protection device to intrinsically safe circuit

only.

 Observe the specifications for the electrical data on the certificate and in technical

data.

 In order to maintain intrinsically safe protection, be sure to use a barrier that meets the

following specifications.

Barrier specifications Ui li Pi Ci Li

Main power 28V 101mA 707mW 0.6nF 6uH

Position transmitter,

Alarm1, Alarm2,

Limit Switch(Dry contact type)

28V 101mA 707mW 0.6nF 6uH

Limit Switch

(Proximity type) 16V 26mA 34mW 30nF 50uH

Smart valve positioner

TS800/TS805 Series tissin

2 Product Description

2.1 Function

Smart valve positioner TS800 series controls the valve stroke in response to an input signal of

4~20mA DC from the control panel, DCS or calibrator.

2.2 Features

 LCD and 4 button local control

 Quick and easy calibration

 PST and alarm function

 Auto/Manual switch included

 Built-in self-diagnostic function

 Modularization of the internal parts

 IP66 / NEMA4X

 Improvement of valve control speed by applying large flow pilot valve

 Strong vibration resistance and impact resistance

2.3 Options

 Position transmitter (4~20mA DC Feedback signal)

 HART communication (Ver. HART 7)

 Limit switch (Mechanical or Proximity type)

 Remote control type (TS820)

2.4 Applications

The TS800 is mounted on a pneumatic control valves and is used for fluid control of industrial

parts.

 Oil and gas

 Chemicals

 Power plant

 Paper

 Water treatment

 Pharmaceutical

 Printing and dyeing processing

 Food and beverage

 Etc.

Smart valve positioner

TS800/TS805 Series tissin

2.5 Label

Item Description

MODEL No. Indicate the model number.

SERIAL No. Indicate the serial number.

EXPLOSION PROOF Indicate the certified explosion proof grade.

OPERATING TEMP. Indicate the allowable operating temperature.

EXPLOSION PROOF

TEMP.

Indicate the ambient temperature range for the explosion proof.

This temperature range must be observed when using in

explosion-proof areas.

WEATHER PROOF Indicate the enclosure grade.

INPUT SIGNAL Indicates input current signal range.

SUPPLY PRESSURE Indicate the allowable input supply pressure range.

Ui, Ii, Pi, Ci, Li

Indicate required barrier specification for intrinsically safety circuit

configuration.

Please refer to the certificate for the detailed specifications.

Smart valve positioner

TS800/TS805 Series tissin

2.6 Product Code

TS800

Model Standard type TS800

Remote type TS820

Stainless steel

316 type

TS805

Acting type Linear type L

Rotary type R

Explosion proof

type

Non-explosion poof N

Ex ia IIC T5/T6 A

Connection type* Conduit entry Air connection

G(PF)1/2 PT1/4 1

G(PF)1/2 NPT1/4 2

NPT1/2 NPT1/4 3

M20 NPT1/4 4

M20 G1/4 5

Lever type

(Linear )

10~80mm 1

70~150mm 2

Adapter type (70mm) 3

Lever type

(Rotary)

M6 x 34L (Fork lever type) 1

NAMUR 5

Ambient Temp. -30℃~ +85℃ (Standard type) S

-40℃~ +85℃ L

Communication None 0

Position transmitter (4~20mA DC feedback) 1

HART communication 2

HART and Position transmitter (4~20mA DC feedback) 3

Limit switch None 0

(For TS800,TS805) Mechanical type (Dry contact NO, NC, COM) M

Proximity type (P+F NJ1,5-F-N) P

With Dome cover (Without Limit switch) D

Cable length 5m 1

(For TS820) 10m 2

User define (Less than 20 meters) X

* For TS805’s connection type, only code no.2 is available.

Smart valve positioner

TS800/TS805 Series tissin

2.7 Specifications

Model TS800 TS805

Input signal 4~20mA DC

Impedance 500Ω (20mA DC)

Supply pressure 0.14~0.7MPa

Stroke 10~150mm(Linear type), 0~900(Rotary type)

Air connection PT1/4, NPT1/4 NPT1/4

Gauge connection PT1/8, NPT1/8 NPT1/8

Conduit G(PF)1/2, NPT1/2, M20 G1/2

Explosion proof type II 2G Ex ia IIC T5/T6 Gb

II 2D Ex ia IIIC T100℃/85℃ Db IP6X

Enclosure IP66 (EN60529)

Ambient

Temp.

Acting Temp. -30℃∼+85℃(Standard type),

-40℃∼+85℃(Low temp type)

Explosion proof

Temp. -40℃~ +60℃(T5) / -40℃~ +40℃(T6)

Linearity ±0.5% F.S.

Sensitivity ±0.2% F.S

Hysteresis ±0.5% F.S

Repeatability ±0.3% F.S

Air consumption Below 2.3LPM (Sup.=0.14MPa)

Required air quality Class 3 (ISO8573-1)

Flow capacity Over 100LPM (Sup.=0.14MPa)

Material Aluminum die cast Stainless steel 316

Weight 2.2kg 4.2kg

Option specifications

Option Item Specification

HART HART version HART 7

Position transmitter Wire connection type 2 Wires

Supply voltage 10~30V DC

Limit switch Mechanical type AC125V, 3A, DC30V, 2A

Proximity type DC8.2V 8.2A

Note: Please contact our sales department for other specifications.

Otros manuales para TS800 Series

Este manual sirve para los siguientes modelos

Tabla de contenidos

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tissin TS800 Series Manual de usuario

tissin

tissin TS700 Series Manual de usuario

tissin

tissin TS900 Series Manual de usuario

tissin

tissin TS800 Series Manual de usuario

tissin

tissin TS600 Series Manual de usuario

tissin

tissin TS610 Series Manual de usuario

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