Tinius Olsen L Series Manual de usuario
Unit 6 Perrywood Business Park, Honeycrock Lane, Salfords, Surrey, RH1 5DZ, England, UK
Telephone: +44 1737 765001 Facsimile: +44 1737 764768 Website: www.tiniusolsen.com
L-Series Tensile Test Machines
Instructions For Use
Issue 01
© Tinius Olsen Ltd L-Series Manual – Issue 1 Page 2 of 31
Contents
1.
Introduction...................................................................................................................................3
2.
Specifications ...............................................................................................................................4
2.1.
Load Frame................................................................................................................................4
2.2.
Control Panel..............................................................................................................................4
2.3.
Force Measurement ...................................................................................................................4
2.4.
Extension Measurement ............................................................................................................5
2.5.
Speed Control ............................................................................................................................5
2.6.
Hardware Options ......................................................................................................................5
2.7.
Dimensions.................................................................................................................................5
2.8.
Temperature...............................................................................................................................6
2.9.
Humidity .....................................................................................................................................6
2.10.
Power .........................................................................................................................................6
2.11.
Machine Supply Requirements ..................................................................................................6
2.12.
CE Mark .....................................................................................................................................6
2.13.
Manufacture ...............................................................................................................................6
3.
Unpacking the Material Testing Machine...................................................................................7
3.1.
H1KL & H5KL.............................................................................................................................7
3.2.
H10KL, H25KL & H50KL..........................................................................................................10
4.
Contents ......................................................................................................................................13
4.1.
Checking Contents...................................................................................................................13
5.
Machine Installation ...................................................................................................................15
5.1.
Location....................................................................................................................................15
5.2.
Mains Supply............................................................................................................................15
5.3.
Warning Symbols .....................................................................................................................16
5.4.
Connection to Supply ...............................................................................................................16
5.5.
Fitting Load Cell .......................................................................................................................17
5.6.
Connection to PC .....................................................................................................................18
6.
Power ON Checks.......................................................................................................................20
6.1.
Emergency Stop Switch ...........................................................................................................20
6.2.
Power ON/OFF Switch.............................................................................................................20
6.3.
Mechanical Limit Switches .......................................................................................................21
6.4.
Crosshead Control Keys ..........................................................................................................22
6.5.
Alarms ......................................................................................................................................23
6.6.
Auxiliary Equipment..................................................................................................................25
7.
Installation of Tooling ................................................................................................................26
7.1.
Attachment Parts......................................................................................................................26
7.2.
Method .....................................................................................................................................26
7.3.
Tooling Alignment.....................................................................................................................27
8.
Operator Safety...........................................................................................................................29
8.1.
Protective Screens ...................................................................................................................29
8.2.
Operator Training .....................................................................................................................29
9.
Routine Maintenance .................................................................................................................30
9.1.
Electrical...................................................................................................................................30
9.2.
Calibration ................................................................................................................................30
9.3.
Lubrication................................................................................................................................31
9.4.
Machine Storage ......................................................................................................................31
© Tinius Olsen Ltd L-Series Manual – Issue 1 Page 3 of 31
1. Introduction
This manual is to help the operator understand the operation of the L-Series Universal Testing
Machine. The L-Series range of machines are designed to operate with an external personal
computer (PC). Software is supplied to enable the machine to conduct tests in the chosen
materials. The software operates under the Microsoft Windows environment.
The L-Series range of testing machines with their versatile, easy-to-use software package are
ideal for determining the mechanical and physical properties of materials in Tension,
Compression, Flexure and Shear. Many other physical properties may also be investigated.
There are five machine capacities in the L-Series range. These are H1KL (1000N), H5KL
(5000N), H10KL (10KN), H25KL (25KN) and H50KL (50KN). All machines are similar in
functionality and are supplied with the same auxiliary interface. The L-Series range of testing
machines employs two load frame configurations. A single screw arrangement for low capacity
machines (H1KL and H5KL) and a twin screw arrangement for high capacity machines
(H10KL,H25KL and H50KL)
All L-Series machines are supplied with an external Power Transformer. The standard power
transformer is designed to operate from a 230V 50Hz public network supply. The output of the
power transformer is 48V AC and is used to power the testing machine. The power transformer
can be supplied for different public network supply voltage and frequency’s, (110V 60Hz)
however this must be specified when ordering
There may be aspects of material testing not covered in this operation manual in particular the
type of grips used and additional optional equipment, such as Extensometers, Printers, etc. See
the accessory instructions provided for these options.
© Tinius Olsen Ltd L-Series Manual – Issue 1 Page 4 of 31
2. Specifications
2.1. Load Frame
2.1.1. Capacity
H1KL Capacity 1kN (100kg)
H5KL Capacity 5kN (500kg)
H10KL Capacity 10kN (1000kg)
H25KL Capacity 25kN (2500kg)
H50KL Capacity 50kN (5000kg)
2.1.2. Style
Vertical Bench Mounting
2.1.3. Construction
(H1 &5 KL) Cast Aluminium crossheads with sheet steel panelling
(H10,25 & 50KL) Solid steel -crossheads with sheet steel panelling
Precision Ball Screws
Ballscrew cover/protection bellows
Pre-loaded Lead Screw Thrust Races
Precision DC Servo Motor
Programmable crosshead Limit Switches
Emergency Stop Switch
2.1.4. Travel & Stiffness
H1KL Maximum crosshead travel excluding grips is 445mm
Maximum Test Specimen Diameter 150mm
Frame Stiffness 2kN/mm at normal load points
H5KL Maximum crosshead travel excluding grips is 750mm
Maximum Test Specimen Diameter 200mm
Frame Stiffness 7kN/mm at normal load points
H10KL Maximum crosshead travel excluding grips is 1100mm
Distance between Columns 405mm
Frame Stiffness 100kN/mm at normal load points
H25KL Maximum crosshead travel excluding grips is 1100mm
Distance between Columns 405mm
Frame Stiffness 100kN/mm at normal load points
H50KL Maximum crosshead travel excluding grips is 1075mm
Distance between Columns 405mm
Frame Stiffness 100kN/mm at normal load points
2.2. Control Panel
Crosshead Up, Down, Stop and Test Keys
LED Direction and Alarm indicators
1 Auxiliary option slot for external equipment
High Speed RS232 Interface Port
16 Bit Microcontroller
Audible alarms
System Watch Dog Timer
2.3. Force Measurement
Load Cell Z Beam Construction
Conforms to EN10002, ASTM E4, DIN 51221, ISO 75001
Range 2% to 100% with Guaranteed Accuracy of 0.5% of applied force
Extended Range down to 1% with Guaranteed Accuracy of 1%
Rapid Change Load Cells Available:-
50kN, 25kN, 10kN, 5kN, 2.5kN, 1kN,
© Tinius Olsen Ltd L-Series Manual – Issue 1 Page 5 of 31
500N, 250N, 100N, 50N, 25N, 10N, 5N
Digital Encoding for automatic load cell recognition
Automatic Load Cell Protection system, Triggered at 9% above load cell capacity.
Force sampling rate typically 200 Times per Second
Load cell resolution 1 part 64,000 (Tension or Compression)
Digital Load Tear ±20% whilst maintaining full load cell capacity
2.4. Extension Measurement
Extension Measurement by Precision optical encoder
Single measurement range 0 to 1000mm
Resolution 0.0001mm accuracy 0.01mm/300mm
2.5. Speed Control
2 Default Test Speeds (5 mm/min & 100 mm/min)
1 Default Jog Speed (1 mm/min)
Dual Speed Function whilst under test
Speed Velocity Programmable in 0.001 mm/min steps
Speed accuracy ±0.05% of full speed
32 Bit Precision Motor Controller
Drive system:- DC 4 Quadrant Motor Drive
Automatic Over/Under Speed Alarms
Motor Drive Alarms on Under/Over Voltage, Current, and Temperature
2.5.1. Velocity Speed Range
H1KL 0.001 mm/min to 500 mm/min (up to 500N)
0.001.mm/min to 1000 mm/min (up to 1kN)
Return Speed. 0.001 mm/min to 1500 mm/min
Jog Speed. 0.001 mm/min to 1000 mm/min
H5KL 0.001 mm/min to 500 mm/min (up to 2.5kN)
0.001.mm/min to 1000 mm/min (up to 5kN)
Return Speed. 0.001 mm/min to 1500 mm/min
Jog Speed. 0.001 mm/min to 1000 mm/min
H10KL 0.001 mm/min to 500 mm/min (up to 5kN)
0.001.mm/min to 1000 mm/min (up to 10kN)
Return Speed. 0.001 mm/min to 1000 mm/min
Jog Speed. 0.001 mm/min to 1000 mm/min
H25KL 0.001 mm/min to 500 mm/min (up to 10kN)
0.001.mm/min to 1000 mm/min (up to 25kN)
Return Speed. 0.001 mm/min to 1000 mm/min
Jog Speed. 0.001 mm/min to 1000 mm/min
H50KL 0.001 mm/min to 250 mm/min (up to 25kN)
0.001.mm/min to 500 mm/min (up to 50kN)
Return Speed. 0.001 mm/min to 500 mm/min
Jog Speed. 0.001 mm/min to 500 mm/min
2.6. Hardware Options
Tinius Olsen range of Clip on Extensometers
Tinius Olsen range of Displacement Transducers
Tinius Olsen range of Grips and Attachments
Clear protective screen
Dust cover
2.7. Dimensions
H1KL Height 820 mm Width 360 mm Depth 360 mm Weight 25kg
H5KL Height 1140 mm Width 490 mm Depth 360 mm Weight 50kg
H10KL Height 1575 mm Width 650 mm Depth 450 mm Weight 115kg
H25KL Height 1575 mm Width 650 mm Depth 450 mm Weight 117kg
H50KL Height 1620 mm Width 720 mm Depth 500 mm Weight 180kg
© Tinius Olsen Ltd L-Series Manual – Issue 1 Page 6 of 31
2.8. Temperature
Operating 0°C to 38°C
Storage -10°C to 45°C
2.9. Humidity
10% to 90% Non-Condensing Wet Bulb Method
2.10. Power
External Power Transformer
H1KL Type TX****-H1KL
H5KL Type TX****-H5KL
Input Supply Voltage 230V +/- 10% 50/60Hz
Output Voltage 48v 50/60Hz @ 330VA
Internally Fused(5x20mm HRC 3.15A Type (T) for 230V Supply)
H10KL Type TX****-H10KL
H25KL Type TX****-H25KL
H50KL Type TX****-H50KL
Input Supply Voltage 230V +/- 10% 50/60Hz
Output Voltage 48v 50/60Hz @ 530VA
Internally Fused(5x20mm HRC 6.30A Type (T) for 230V Supply)
2.11. Machine Supply Requirements
H1KL 48v +/-10% 50/60Hz @ 330VA
H5KL 48v +/-10% 50/60Hz @ 330VA
H10KL 48v +/-10% 50/60Hz @ 530VA
H25KL 48v +/-10% 50/60Hz @ 530VA
H50KL 48v +/-10% 50/60Hz @ 530VA
2.12. CE Mark
EMC Directive 89/336/EEC, and conforms to the following Generic EMC specification for
Commercial and Light Industrial products.
Emissions EN 50081-1,
Immunity EN 50082-1
Low Voltage Safety Directive 73/23/EEC, and conforms to the following specification.
EN 61010-1 (Safety requirements for Measurement, Control and Laboratory use)
2.13. Manufacture
TINIUS OLSEN LTD,
6 Perrywood Business Park,
Honeycrock Lane,
Salfords, Redhill,
Surrey, RH1 5DZ, England.
Tel. 01737 765001 Fax 01737 764768
© Tinius Olsen Ltd L-Series Manual – Issue 1 Page 7 of 31
3. Unpacking the Material Testing Machine.
3.1. H1KL & H5KL
Save all packing materials. You may need to re-pack and transport your Materials Testing
Machine at a later date
The machine is delivered packed in a Tri-wall cardboard case. This case has pallet style blocks
at its base enabling the case to be moved with a fork lift truck.
The diagram below shows the machine as delivered.
3.1.1. Cut all straps.
Care must be taken as these straps are under tension.
3.1.2. Cut tape at top of case to enable the access and remove internal top packing.
The diagram below indicates packing to be removed.
© Tinius Olsen Ltd L-Series Manual – Issue 1 Page 8 of 31
3.1.3. Remove case by lifting it upwards.
Care must be taken as internal cartons may have become dislodged.
The diagram below indicates the direction of case removal.
3.1.4. Remove internal cartons.
Care must be taken when removing these cartons as they may be heavier than first
expected.
The diagram below indicates the location of internal cartons.
3.1.5. Remove base packing from the machine by lifting the machine vertically.
Whilst carying out this operation it is an ideal opportunity to transfer the machine to the
prepared location.
Caution This material testing machine weighs 50Kg/110 pounds. It is
recommended two or more people carry out this operation.
The diagram below shows the machine with its packing removed.
© Tinius Olsen Ltd L-Series Manual – Issue 1 Page 9 of 31
3.1.6. Remove the protective packing around the electronic control panel.
© Tinius Olsen Ltd L-Series Manual – Issue 1 Page 10 of 31
3.2. H10KL, H25KL & H50KL
Save all packing materials. You may need to re-pack and transport your Materials Testing
Machine at a later date
The machine is delivered packed in a wooded case. This case has pallet style blocks on its
back and bottom sides enabling a fork lift truck to be used when manoeuvring the case.
The packing case has been designed so that it can be shipped on its back. This is to enable
easier transportation for air shipment etc.
The diagram below shows the machine as delivered.
3.2.1. Place Upright
Before attempting to unpack the machine, the case must be stood on end, bottom end
indicated by pallet style blocks. Rotating the case to its upright position should not be
attempted by hand and will require a overhead hoist or fork lift truck.
The diagram below the machine in its up-right position.
3.2.2. Open Case
Remove all screws around the edge of the panel and remove side. Care must be taken
when detaching the side as internal cartons may have become dislodged.
Este manual sirve para los siguientes modelos
5
Tabla de contenidos
Manuales populares de Equipo de prueba de otras marcas
SMART
SMART KANAAD SBT XTREME 3G Series Manual de usuario
Agilent Technologies
Agilent Technologies BERT Serial Manual de usuario
Agilent Technologies
Agilent Technologies N3280A Manual de usuario
Vernier
Vernier Go Direct Voltage Manual de usuario
Lifeloc
Lifeloc R.A.D.A.R. Manual de usuario
Fluke
Fluke T5-600 Instrucciones de funcionamiento e instalación
