ThyssenKrupp DAB450 Manual de usuario

ThyssenKrupp Aufzugswerke

Operating Manual

Drive DAB450

Legal information

Note on industrial property rights ISO 16016

Printed in Germany

This document – including excerpts – may only be reprinted or otherwise copied with the

express approval in writing of ThyssenKrupp Aufzugswerke GmbH.

Any duplication, dissemination or storage on data media unauthorised by ThyssenKrupp

Aufzugswerke GmbH is an infringement of copyright and shall give rise to prosecution.

Subject to change without notice

We expressly reserve the right to make changes of a technical nature for the purpose of

improving our products or enhancing the safety standard - even without a separate

announcement.

Choice of colours

The choice of colours used in our documents for the components is solely for illustration

purposes in the documentation.

Contact your ThyssenKrupp Aufzugswerke sales partner for details of colours for your

specific products.

Form of address

To improve readability, a gender-specific form of address has not been used. Gender-

specific pronouns therefore refer to both men and women.

Issued by

ThyssenKrupp Aufzugswerke GmbH

Bernhäuser Strasse 45

73765 Neuhausen a. d. F.

Germany

Tel.: +49 7158/12-0

E-mail: [email protected]

Internet: www.thyssenkrupp-elevator-eli.de

OPERATING MANUAL DAB450

Table of contents

DAB450 drive PAGE

1. Safety

1.1 Symbols 6

1.2 Safety instructions 7

2. Product description

2.1 Description 10

2.2 Functional description 11

2.3 Protection devices earthquake 12

3. Technology

3.1 Technical data 15

3.2 Dimensions of machine 16

3.3 Dimensions of machine base frame (optional) 17

3.4 Encoder 20

4. Transport and storage 23

5. Mounting the machine

5.1 Machine setup 26

5.2 Aligning the machine base frame 26

5.3 Connecting the machine 27

5.4 Connecting the motor 28

5.5 Connecting the brake magnet 30

5.6 Connecting the brake test switches 31

5.7 Connecting the manual operation limit switch 32

5.8 Connecting the encoder 33

6. Commissioning 35

7. Maintenance / service

7.1 Maintenance 36

7.2 Lubrication 37

7.3 Testing the brakes 39

7.4 Testing the release mechanism of the brakes 40

7.5 Replacing brake shoes 41

7.6 Setting braking deceleration 43

7.7 Setting the brake test switch 45

7.8 Replacing and setting the encoder 47

7.9 Replacing the rope pulley 49

7.10 Checking for escaping grease / oil 50

7.11 Emergency measures 51

7.12 Wear parts 56

8. Special Versions

8.1 Climate-protected version 57

8.2 Accessory parts 57

ThyssenKrupp Aufzugswerke GmbH

OPERATING MANUAL DAB450

9. Appendix

9.1 Tightening torques 61

Type test certificate for braking device

Declaration of conformity for braking device

Certification complying with US standard

Type test certificate in accordance with EN 81-1 –A3

Operating manual for SIKO magnet sensor

ThyssenKrupp Aufzugswerke GmbH

OPERATING MANUAL DAB450 SAFETY

1. Safety

1.1 Symbols

The following pictograms and designations are used in this operating manual:

Danger

This symbol indicates extreme danger to life and the

health of persons. Nonobservance can lead to death

or severe injury!

Danger

This symbol indicates an immediate danger to the life

and health of persons due to electrical current.

Hazard warnings must always be observed!

Warning

This symbol warns against imminent danger.

Nonobservance can lead to physical injury or

extensive damage to property.

Warnings must always be observed!

Note

This symbol indicates important information and

operating instructions. Nonobservance can lead to

damage, danger or malfunctions.

Check

Test steps are specified with this symbol.

The test instructions marked in this way must be

followed without fail. They contribute to preventing

personal injury or damage to property.

ThyssenKrupp Aufzugswerke GmbH

Version 03/2017

OPERATING MANUAL DAB450 SAFETY

1.2 Safety instructions

Notes regarding the operating manual

A requirement for safe handling and non-disruptive operation of this

assembly is knowledge of the fundamental safety regulations.

This operating manual contains the most important information that is

required to operate the assembly safely.

The operating manual, in particular the safety instructions, is to be complied

with by all persons that work on this assembly.

Furthermore, the rules and regulations covering accident prevention that

apply to the usage site are to be complied with.

For countries in which CSA regulations apply, the regulations listed below are

to be taken into account:

The applicable regulations of the latest version of the National Electrical

Code, Article 620, the latest version of the ASME A17.1, Safety Code for

Elevators, and the applicable regional regulations must be observed and/or

complied with when carrying out the measures and following the instructions

described in this manual.

Obligations of the operator and/or of the installation firm

The operator and / or installation firm undertakes only to allow persons to

work on the assembly who

•are familiar with the regulations regarding work safety and accident

prevention and have been instructed in handling the assembly.

•have read the chapter on safety and the warnings in this operating

manual.

Note: Check the safety awareness of the personnel at regular intervals.

Obligations on the part of personnel

Persons assigned to work on the assembly undertake before starting work to

•observe the regulations regarding work safety and accident prevention.

•read the chapter on safety and the warnings in this operating manual.

Training of the personnel

Only trained and instructed qualified personnel may work on the assembly.

The responsibility of the personnel is to be clearly defined for all tasks

involving commissioning, operation, maintenance and repair.

ThyssenKrupp Aufzugswerke GmbH

Version 03/2017

OPERATING MANUAL DAB450 SAFETY

Organisational measures

The required personal protective equipment is to be provided by the operator

or installation firm, as the case may be. All existing safety devices are to be

checked regularly in accordance with the maintenance plan.

Informal notes on the safety measures

•The operating manual is to be kept permanently at the usage site of the

installation.

•Complementary to the operating manual, the generally applicable and

local regulations for accident prevention and environmental protection are

to be provided and complied with.

•Legally prescribed safety instructions are to be provided for the users at

clearly visible positions.

•Keep all safety and hazard warnings on the installation in a legible

condition.

Use in line with intended purpose

The DAB450 has been constructed using state-of-the-art technology and in

line with the recognised technical safety regulations. The DAB450 may only

•deployed in line with the intended purpose and

•used when all the technical safety features are in perfect condition

The exclusive intended purpose of the DAB450 is to drive elevators.

Any other or additional form of use shall be regarded as non-compliant with

the intended use. THYSSENKRUPP AUFZUGSWERKE GmbH shall not be

liable for any damage arising from such use and any damage arising due to

operator errors. Proper use in line with the intended purpose also includes

•Observance of all instructions in the operating manual and

•Adherence to the commissioning instructions, the installation description

as well as the inspection and maintenance work.

ThyssenKrupp Aufzugswerke GmbH

Version 03/2017

OPERATING MANUAL DAB450 SAFETY

Warranty and liability

As a general principle, the "General Terms of Sale and Delivery" of

THYSSENKRUPP AUFZUGSWERKE GmbH apply

Warranty and liability claims in the event of personal injury and damage to

property shall be excluded if they arise due to any of the following causes:

•Improper use that is not in line with the intended purpose of the DAB450

•Installation, commissioning, operation and maintenance of the DAB450

that is not in line with accepted technical principles

•Operation of the DAB450 with defective and/or

non-operative safety and protection devices

•Nonobservance of the instructions in the operating manual with regard to

transport, storage, installation, commissioning, operation and maintenance

of the DAB450

•Constructional changes to the DAB450 performed by the operator

•Changes to the drive ratios / power output etc. performed by the operator

•Deficient monitoring of parts that are subject to wear

•Repairs that are carried out improperly

•Cases of catastrophe due to third-party interference and force majeure.

Constructional changes to the DAB450 performed by the operator

The parts installed in and attached to the DAB450 are mounted and set at

the plant.

If changes are made to the machine, this renders the entire warranty of

THYSSENKRUPP AUFZUGSWERKE GmbH

Dangers in handling the DAB450

The DAB450 may only be operated in an enclosed machine room and only

with the screen fitted.

Before mounting the manual drive, the power to the drive must be

disconnected and the installation secured against inadvertent activation.

Remove the manual drive before reconnection and screw on the cover plate.

It must be ensured when persons are in the machine room that there is

adequate safety clearance to all revolving (marked in yellow) parts.

In the event of improper use, there is a risk of personal injury or to the life of

the user or third parties, or impairment on the assembly or other assets can

arise.

Malfunctions that can diminish safety are to be rectified immediately.

ThyssenKrupp Aufzugswerke GmbH

Version 03/2017

OPERATING MANUAL DAB450 PRODUCT DESCRIPTION

2. Product description

2.1 Description

Brake magnet

Transport/Machine base frame

transport eyebolt

Traction sheave

transport eyebolt / hanger

Type plate

cover grate

brake test switch

Brake connection box

Mounting for manual drive

Brake shoe

Motor terminal box

Spring plate

Brake release lever

Fig. 2.1

ThyssenKrupp Aufzugswerke GmbH

Version 03/2017

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