Thinkvert TI10 Series Manual de usuario
THINK DRIVES THE WORLD
TI10 Series VFD
User Manual
User Manual of TI10 Series Variable Frequency Drive
Safety Precautions
Safety statement
Please read carefully and observe the safety precautions when installing,
operating and maintaining the product.
To ensure personal and equipment safety, when installing, operating and
maintaining the product, please follow all safety precautions indicated on the
product and the manual.
The "precautions" and "danger" items in the manual do not represent all safety
items that should be followed, but only supplement all safety precautions.
This product shall be used in an environment that meets the design specification
requirements, otherwise it may cause faults, and functional abnormalities or
component damage caused by failure to comply with relevant regulations are not
within the scope of product quality assurance.
Our company will not bear any legal liability for personal safety accidents and
property losses caused by violation operation of the products.
Definition of safety level
"Danger" means death or serious personal injury if you do not follow the
regulations.
"Notice" means that if you do not follow the regulations, it may cause minor
physical injury or equipment damage.
Safety precautions
■Before installation
Danger
Do not touch control terminals, single board components and Variable Frequency
Drive components with your hands directly!
Please do not use the Variable Frequency Drive with missing or damaged
components; otherwise there is a risk of failure expansion and personal injury!
Note
Whether the rated value of the product nameplate is consistent with your order
requirements, if not, please do not install it!
Please do not install when the packing list is not consistent with the actual object.
■Installation
Danger
Installation must be carried out by qualified personnel; otherwise there is a risk
of electric shock!
The Variable Frequency Drive shall be installed on metal or other flame
retardant objects, otherwise there is fire danger!
The installation of the Variable Frequency Drive shall be far away from
flammable objects and heat sources, otherwise there is fire danger!
The Variable Frequency Drive can not be installed in an environment containing
User Manual of TI10 Series Variable Frequency Drive
explosive gas, otherwise there is a risk of explosion!
Do not twist the fixing bolts of equipment components at will, especially the
bolts marked with red, otherwise there is a risk of equipment damage!
Note
It shall be handled gently, and the bottom plate of the product is held to prevent
foot injury or Variable Frequency Drive damage!
Please install it in a place that can bear the weight of the Variable Frequency
Drive, otherwise there is risk of equipment damage and personal injury when falling!
Avoid dropping drilling residues, thread ends and screws into the Variable
Frequency Drive during installation; otherwise it may cause failure of Variable
Frequency Drive.
When the Variable Frequency Drive is installed in the cabinet, heat dissipation
shall be properly handled; otherwise it may cause product failure or damage!
■Wiring
Danger
Wiring must be carried out by qualified personnel; otherwise there is a risk of
electric shock or equipment damage!
Strictly follow this manual during wiring; otherwise there is a risk of electric shock
or equipment damage!
Only when the input power supply is completely disconnected can wiring be
carried out, otherwise there is a risk of electric shock!
All wiring and circuits shall meet the requirements of EMC and safety standards.
Please refer to the recommendations in this manual for wire diameter, otherwise
accidents may occur!
The leakage current of the whole Variable Frequency Drive may be more than
3.5mA. In order to ensure safety, the Variable Frequency Drive and the motor must be
grounded; otherwise there is a risk of electric shock!
It must be wired in strict accordance with the screen printing of Variable
Frequency Drive terminals, it is forbidden to connect the three-phase power supply to
the output terminals U, V and W, otherwise there is a risk of equipment damage!
Please install the brake resistor at B1 and B2/+ ends correctly, and do not
connect to other terminals, otherwise there is a risk of equipment damage!
Main circuit terminal wiring screw bolts must be tightened; otherwise there is a
risk of equipment damage!
It is forbidden to connect AC 220V voltage grade signals to terminals other than
control terminals RA, RB and RC; otherwise there is a risk of equipment damage!
Note
User Manual of TI10 Series Variable Frequency Drive
All our products have been subjected to withstand voltage test before leaving
the factory. It is forbidden to conduct this test on the Variable Frequency Drive;
otherwise there is a risk of equipment damage!
Terminal signal lines of the Variable Frequency Drive shall be far away from main
power line, and they be vertically crossed under the condition that the distance cannot
be guaranteed, otherwise the control signals shall be interfered!
When the length of motor cable is more than 100m, it is recommended to select
output reactor, otherwise there is a risk of equipment failure!
■Operation
Danger
If the storage time of the Variable Frequency Drive exceeds 2 years, the voltage
regulator shall be applied to boost the voltage gradually; otherwise there is a risk of
equipment damage!
After the wiring is finished according to the requirements of section 1.3, the
Variable Frequency Drive can only be powered on; otherwise there is a risk of
equipment damage or electric shock!
After the Variable Frequency Drive wiring is confirmed to be correct, the power
can only be turned on after the cover plate is covered. It is forbidden to open the
cover plate after the power is turned on; otherwise there is a risk of electric shock!
After the Variable Frequency Drive is powered on, do not touch the Variable
Frequency Drive and its peripheral circuits regardless of the state of the Variable
Frequency Drive, otherwise there is a risk of electric shock!
Before running the Variable Frequency Drive, it must check there is no person in
surrounding area who can reach the motor so as to prevent personal injury.
During the operation of the Variable Frequency Drive, foreign matters shall be
avoided from falling into the equipment; otherwise there is a risk of equipment
damage!
Non-professional technicians are forbidden to test signals during operation,
otherwise there is a risk of personal injury or equipment damage!
Do not change Variable Frequency Drive parameters at will; otherwise there is a
risk of equipment damage!
Note
Please confirm whether the number of phases and rated voltage of the power
supply are consistent with the nameplate of the product, otherwise equipment
damage may be caused!
Check whether there is short circuit in the peripheral circuit connected to the
Variable Frequency Drive and whether the wiring is tight, otherwise the equipment
damage may be caused!
Before operation, please make sure that the motor and machinery are within the
allowable range of use, otherwise the equipment may be damaged!
User Manual of TI10 Series Variable Frequency Drive
It is forbidden to touch the fan, radiator and brake resistor directly; otherwise
there is a risk of mechanical damage and scalding!
Do not control the start and stop of the Variable Frequency Drive frequently by
switching on and off, otherwise there is a risk of equipment damage!
Before switching on/off the Variable Frequency Drive output switch or contactor, it
must make sure that the Variable Frequency Drive is in a no-output state, otherwise
there is a risk of equipment damage!
■Maintenance
Danger
Product maintenance, inspection or replacement of parts must be carried out by
engineers with professional qualifications!
It is forbidden to maintain, inspect or replace parts of the product with electricity;
otherwise there is a risk of electric shock!
It must wait for 10 minutes at least after power failure to ensure the residual
voltage of electrolytic capacitor drops below 36V before maintaining, inspecting or
replacing the parts!
After replacing the Variable Frequency Drive, it must be executed again in strict
accordance with the above procedures!
Note
When maintaining, inspecting or replacing the parts, it shall not touch the part
body; otherwise there is a risk of electrostatic damage to the part!
All pluggable devices can only be plugged and unplugged when power is off!
User Manual of TI10 Series Variable Frequency Drive
Contents
Chapter 1 TI10 series product overview................................... - 1 -
1.1 Appearance and installation dimensions.......................... - 1 -
1.2 Rated specifications............................................................- 1 -
1.3 Teripheral devices、terminal screw and wiring specifications
..................................................................................................... - 2 -
1.4 Functional description of main circuit terminal.................- 2 -
1.5 Standard wiring diagram.....................................................- 2 -
1.5.1 Wiring description for control terminals................... - 3 -
1.6 Selection of brake resistor..................................................- 5 -
Chapter 2 Parameter List............................................................. - 6 -
Chapter 3 Fault Diagnosis and Countermeasures............... - 55 -
3.1 Fault List and Countermeasures..................................... - 55 -
Appendix A....................................................................................- 61 -
User Manual of TI10 Series Variable Frequency Drive
- 1 -
Chapter 1 TI10 Series VFD Overview
1.1 Appearance and installation dimensions
Figure1-1 Installation Dimension Diagram of TI10-4T0.75G/1.5LB~TI10-4T3.7G/5.5LB
Table1-1 TI10 Installation Dimensions
Variable Frequency
Drive model
Appearance and installation dimensions (mm)
W
H
D
W1
W2
H1
Installation
Aperture
TI10-4T0.75G/1.5LB
74
211
158
62
52
200
4.5
TI10-4T1.5G/2.2LB
TI10-4T2.2G/3.7LB
TI10-4T3.7G/5.5LB
1.2 Rated specifications
Table 1-2 rated specifications
Variable Frequency
Drive model
Power supply
capacity(kVA)
input
current (A)
Output
current
(A)
Adapted
motor
(KW)
TI10-4T0.75G/1.5LB
2.8
2.4
2.3
0.75
TI10-4T1.5G/2.2LB
5.0
4.6
3.8
1.5
User Manual of TI10 Series Variable Frequency Drive
- 2 -
TI10-4T2.2G/3.7LB
6.7
6.3
5.1
2.2
TI10-4T3.7G/5.5LB
12
11.4
9.0
3.7
1.3 Teripheral devices、terminal screw and wiring specifications
Table1-3 Peripheral devices、terminal screw and wiring specifications
Variable Frequency
Drive model
Circuit
breaker
(A)
Contactor
(A)
Power terminal
Screw
Fastening
Torque
(N.m)
Cable
Specification
(mm2)
TI10-4T0.75G/1.5LB
10
9
M4
1.2~1.5
2.5
TI10-4T1.5G/2.2LB
10
9
M4
1.2~1.5
2.5
TI10-4T2.2G/3.7LB
16
12
M4
1.2~1.5
2.5
TI10-4T3.7G/5.5LB
20
18
M4
1.2~1.5
4
1.4 Functional description of main circuit terminal
1)TI10-4T0.75G/1.5LB~TI10--4T3.7G/5.5LB
R S T B1 B2/+ U V W
_
Terminal marking
Terminal name and function description
R、S、T
Three-phase AC input terminal
B1、B2/⊕
Connecting terminal of brake resistor
B2/⊕、Ө
Positive and negative terminals of DC bus; DC input
terminal of external brake unit
U、V、W
Variable Frequency Drive output terminal
Grounding terminal
1.5 Standard wiring diagram
User Manual of TI10 Series Variable Frequency Drive
- 3 -
+24V
X2
AI2
X5/HDI
X4
X3
COM
GND
485+
485-
GND
R
S
T
U
W
V
AO
+24V
Y
+10V
AI1
B1
B2/
M
GND
A
(DC 0-10V)
CN104
RA
RB
RC
X1
V
AI1
V
AO
COM+24V
ONON
I IPLCPLC
Brake resistor
Extended
Interface
Power grounding
Conta ctor
three-phase
alternating-current
supply
Circuit breaker
Motor grounding
Motor
Multifunctional input 2
Multifunctional input 1
Multifunctional input 3
Multifunctional input 4
Multifunctional input 5
DC 0-10V
DC 0-20mA
Switc hable
DC 0-10V
DC 0-20mA
Switc hable
Relay output
250V AC/3A
30V D C/3A
Open collector output
RS485 Modbus
Communication
Double stranded
shielded cable Shielded cable
Figure 1-2 Standard Wiring Diagram
1.5.1 Wiring description for control terminals
Y RBRAX1 X2 X3 X4+24V COM
GND AOAI2AI1+10V 485+ 485-
X5/HDI RCCOM
Figure 1-3 Layout of Control Terminal
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