Thermo Scientific FB1300 Manual de usuario

Thermo Scientific



Thermolyne Furnace



Small Benchtop Muffle/



Type FB1300 and FB1400



Installation and Operation Manual

LT1256X1 Revision G October 2018

Thermo Fisher Scientific Inc. provides this document to its customers with a product purchase to use in the

product operation. This document is copyright protected and any reproduction of the whole or any part of this

document is strictly prohibited, except with the written authorization of Thermo Fisher Scientific Inc.

The contents of this document are subject to change without notice. All technical information in this

document is for reference purposes only. System configurations and specifications in this document supersede

all previous information received by the purchaser.

Thermo Fisher Scientific Inc. makes no representations that this document is complete, accurate or error-

free and assumes no responsibility and will not be liable for any errors, omissions, damage or loss that

might result from any use of this document, even if the information in the document is followed

properly.

This document is not part of any sales contract between Thermo Fisher Scientific Inc. and a purchaser. This

document shall in no way govern or modify any Terms and Conditions of Sale, which Terms and Conditions of

Sale shall govern all conflicting information between the two documents.

Release history:

For Research Use Only. Not for use in diagnostic procedures.

Thermo Scientific Small Benchtop Muffle 1

Chapter 1 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Alert Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 3 General Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

FB1300 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

FB1400 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 4 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Site Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

FB1300 and FB1400 Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Chapter 6 Operation, All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Power Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Cycle Light shown on the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Door Safety Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 7 Single Setpoint Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Eurotherm 3216 Controller Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Buttons and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

To change the Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

To View the Display Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Controller Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Sensor Break Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Contents

2Small Benchtop Muffle Thermo Scientific

Over – Temperature Protection (OTP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 8 Single Ramp & Dwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Program Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

SetPoint Rate Limit Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Running the Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Holding the Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Stopping the Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Clearing the Flashing End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Verifying a Running Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Chapter 9 Furnace Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Chapter 10 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

General Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Chapter 11 Maintenance and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

To Replace Heating Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

To Replace Thermocouple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

To Replace Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

To Replace Door Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

To Replace Solid State Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

To Replace Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Chapter 12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Chapter 13 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Chapter 14 Ordering Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Chapter 15 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

FB1400 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

FB1300 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Chapter 16 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Thermo Scientific Small Benchtop Muffle 3

Safety Information

Contents

“Alert Signals” on page 4•

•“Important Information” on page 4

•“Warnings” on page 4

•“Warning” on page 5

1 Safety Information

Alert Signals

4Small Benchtop Muffle Thermo Scientific

Alert Signals

Warnings alert you to a possibility of personal injury.

Cautions alert you to a possibility of damage to the equipment.

Notes alert you to pertinent facts and conditions.

Hot surfaces alert you to a possibility of personal injury if you come in contact with a

surface during use or for a period of time after use.

Important Information

Your Thermo Scientific Thermolyne Type FB1300 Model or FB1400 Model Furnace has been

designed with function, reliability and safety in mind. It is your responsibility to install it in

conformance with local electrical codes. For safe operation, please pay attention to the alert signals

throughout the manual.

This manual contains important operating and safety information.

You must carefully read and understand the contents of this manual prior to the use of this furnace. 

If the equipment is used in a manner not specified by the manufacturer, protection provided by the

equipment may be impaired.

Warnings

To avoid electrical shock, this furnace must:

1. Use a properly grounded electrical outlet of correct voltage and current handling capacity.

2. Be disconnected from the power supply prior to maintenance and servicing.

3. Have the door switch operating properly.

To avoid burns, this furnace must:

Caution: Hot Surface - Avoid Contact. To avoid burns, do not touch the exterior or interior surfaces of

this furnace during use or for a period of time after use.

To avoid personal injury:

1. Do not use in the presence of flammable or combustible materials; fire or explosion may result.

This device contains components which may ignite such material.

1 Safety Information

Warning

Thermo Scientific Small Benchtop Muffle 5

2. Refer servicing to qualified personnel.

3. Always wear safety glasses or a safety shield and high temperature gloves when loading or

unloading the furnace. Long sleeved, fire retardant clothing and a fire retardant apron is also

recommended.

Warning

This warning is presented for compliance with California Proposition 65 and other regulatory agencies

and only applies to the insulation in this product. This product contains refractory ceramic, refractory

ceramic fiber or fiberglass insulation, which can produce respirable dust or fibers during disassembly.

Dust or fibers can cause irritation and can aggravate pre-existing respiratory diseases. Refractory

ceramic and refractory ceramic fibers (after reaching 1000°C) contain crystalline silica, which can cause

lung damage (silicosis). The International Agency for Research on Cancer (IARC) has classified

refractory ceramic fiber and fiberglass as possibly carcinogenic (Group 2B), and crystalline silica as

carcinogenic to humans (Group 1).

The insulating materials can be located in the door, the hearth collar, in the chamber of the product or

under the hot plate top. Tests performed by the manufacturer indicate that there is no risk of exposure

to dust or respirable fibers resulting from operation of this product under normal conditions. However,

there may be a risk of exposure to respirable dust or fibers when repairing or maintaining the insulating

materials, or when otherwise disturbing them in a manner which causes release of dust or fibers. By

using proper handling procedures and protective equipment you can work safely with these insulating

materials and minimize any exposure. Refer to the appropriate Material Safety Data Sheets (MSDS) for

information regarding proper handling and recommended protective equipment. For additional

MSDS copies, or additional information concerning the handling of refractory ceramic products,

please contact the Customer Service Department at 1-800-438-4851.

1 Safety Information

Warning

6Small Benchtop Muffle Thermo Scientific

Thermo Scientific Small Benchtop Muffle 7

Introduction

Contents

“Intended Use” on page 8•

•“General Usage” on page 8

•“Principles of Operation” on page 8

2 Introduction

Intended Use

8Small Benchtop Muffle Thermo Scientific

Intended Use

The Type FB1300 Model and FB1400 furnaces are general purpose laboratory and heat treating

furnaces. For optimum element life, we recommend observing these temperature ranges: from 100°C

(212°F) to 982°C (1800°F) for continuous use, or from 982°C (1800°F) to 1100°C (2012°F) for

intermittent use. Continuous use is operating the furnace for more than 3 hours and intermittent use is

operating the furnace for less than 3 hours.

The unit consists of a heating chamber and a digital controller.

General Usage

Do not use this product for anything other than its intended usage.

Principles of Operation

The furnace chamber is heated by a single three section resistant heater which is embedded in a

refractory material. The chamber is insulated with ceramic fiber insulation. The temperature is

controlled by an electronic control. The temperature is measured by a thermocouple and is registered

on a digital display. For safety, door switches are incorporated to remove power from the heating

elements when the door is opened. The furnace is supported by the control section which also houses

the electrical connections.

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