Thermo Scientific F6000 Manual de usuario
Installation and Operation Manual
Thermo Scientific
Thermolyne Furnace:
Premium Large Muffle/
Atmosphere Controlled Ashing
©2010 Thermo Fisher Scientific. All rights reserved.
“Suva®” is a registered trademark of DuPont.
All other trademarks are the property of Thermo Fisher Scientific Inc. and
its subsidiaries.
Type F6000 Furnace
OPERATION MANUAL
AND PARTS LIST
Series 1249
Single Setpoint Models F6010, F6010 N, F6018
Single Setpoint Models F6020 , F6020 -33, F6020 -33-60, F6020 -60, F6028 , F6028 -60
with OTP
8 Segment Programmable F6020 -33-60-80, F6020 -33-80, F6020 -60-80, F6020 -80,
Models with OTP F6028 -60-80, F6028 -80
4 X 16 Segment F6030 M, F6030 M-33, F6030 M-33-60, F6030 M-60, F6038 M,
Programmable Models F6038 M-60
with OTP & RS232
ommunication
(-60 Models) - Ashing furnace
LT1249X1 • Rev. A
Important Information
This manual contains important operating and safety information. The user must carefully
read and understand the contents of this manual prior to the use of this equipment.
Safety Information ..............................................................................................................................................3
Alert Signals..................................................................................................................................................3
Warnings ......................................................................................................................................................3
Introduction..........................................................................................................................................................5
Intended Use ................................................................................................................................................5
General Usage..............................................................................................................................................5
Principles of Operation ................................................................................................................................5
General Specifications ........................................................................................................................................6
Environmental onditions ............................................................................................................................6
Declaration of onformity ............................................................................................................................7
Unpacking ..........................................................................................................................................................8
Installation ..........................................................................................................................................................9
Site Selection................................................................................................................................................9
Electrical onnections ..................................................................................................................................9
Operation, All Models ........................................................................................................................................10
Power Switch ..............................................................................................................................................10
ycle Light ..................................................................................................................................................10
Door Safety Switch ....................................................................................................................................10
Single Setpoint Models and Single Setpoint Models w/OTP ............................................................................11
Single Ramp & Dwell ........................................................................................................................................16
8 Segment & 4X16 Segment Programmable Models w/OTP ..........................................................................19
Installation and Operation of Air ontrol ..........................................................................................................39
Installation ..................................................................................................................................................39
Operation ....................................................................................................................................................41
Furnace Loading ..............................................................................................................................................42
Maintenance and Servicing ..............................................................................................................................43
Preventive Maintenance ............................................................................................................................43
General leaning Instructions ....................................................................................................................43
To Replace a Heating Element ..................................................................................................................43
To Replace a Platinel II Thermocouple ......................................................................................................44
To Replace a hromel/Alumel Thermocouple ............................................................................................45
To Replace a Solid State Relay..................................................................................................................46
To Replace a Door Switch ..........................................................................................................................46
To Realign Door Switch ..............................................................................................................................47
To Replace ontroller ................................................................................................................................48
Troubleshooting ................................................................................................................................................49
Replacement Parts List ....................................................................................................................................51
Accessories.......................................................................................................................................................51a
Wiring Diagrams................................................................................................................................................52
Ordering Procedures ........................................................................................................................................56
2
Table of ontents
Your Thermo Scientific Thermolyne Type F6000
Furnace has been designed with function, reliabil-
ity and safety in mind. It is your responsibility to
install it in conformance with local electrical
codes. For safe operation, please pay attention to
the alert signals throughout the manual.
This manual contains important operating and
safety information. You must carefully read and
understand the contents of this manual prior to
the use of this furnace.
Warnings
To avoid electrical shock, this furnace must:
1. Use a properly grounded electrical outlet
of correct voltage and current handling
capacity.
2. Be disconnected from the power supply
prior to maintenance and servicing.
3. Have the door switch operating properly.
To avoid personal injury:
1. Do not use in the presence of flammable
or combustible materials; fire or explosion
may result. This device contains compo-
nents which may ignite such material.
2. aution: Hot Surface - Avoid ontact. To
avoid burns, do not touch the exterior or
interior surfaces of this furnace during use
or for a period of time after use.
3. Always wear safety glasses or a safety
shield and high temperature gloves when
loading or unloading the furnace. Long
sleeved, fire retardant clothing and a fire
retardant apron is also recommended.
4. Refer servicing to qualified personnel. 3
Safety Information
Warning
Warnings alert you to a
possibility of personal injury.
Caution
autions alert you to a
possibility of damage to the equip-
ment.
Note
Notes alert you to pertinent facts and
conditions.
Hot Surface
Hot surfaces alert you to a
possibility of personal injury if you
come in contact with a surface during
use or for a period of time after use.
Alert Signals
Warning
This warning is presented for compliance with
alifornia Proposition 65 and other regulatory
agencies and only applies to the insulation in
this product. This product contains refractory
ceramic, refractory ceramic fiber or fiberglass
insulation, which can produce respirable dust or
fibers during disassembly. Dust or fibers can
cause irritation and can aggravate pre-existing
respiratory diseases. Refractory ceramic and
refractory ceramic fibers (after reaching 1000° )
contain crystalline silica, which can cause lung
damage (silicosis). The International Agency for
Research on ancer (IAR ) has classified
refractory ceramic fiber and fiberglass as possi-
bly carcinogenic (Group 2B), and crystalline sili-
ca as carcinogenic to humans (Group 1).
The insulating materials can be located in the
door, the hearth collar, in the chamber of the
product or under the hot plate top. Tests per-
formed by the manufacturer indicate that there
is no risk of exposure to dust or respirable fibers
resulting from operation of this product under
normal conditions. However, there may be a risk
of exposure to respirable dust or fibers when
repairing or maintaining the insulating materials,
or when otherwise disturbing them in a manner
which causes release of dust or fibers. By using
proper handling procedures and protective
equipment you can work safely with these insu-
lating materials and minimize any exposure.
Refer to the appropriate Material Safety Data
Sheets (MSDS) for information regarding proper
handling and recommended protective equip-
ment. For additional MSDS copies, or additional
information concerning the handling of refracto-
ry ceramic products, please contact the
ustomer Service Department at 1-800-438-4851.
.
4
SAFETY INFORMATION
Intended Use
The Type F6000 furnaces are general purpose
laboratory and heat treating furnaces. For opti-
mum element life, we recommend observing
these temperature ranges: from 100° (212°F)
to 1093° (2000°F) continuous use or from
1093° (2000°F) to 1200 (2192°F) for intermit-
tent use. (-60) Ashing models continuous tem-
perature range is 100° (212°F) to 975°
(1787°F). ontinuous use is operating the fur-
nace for more than 3 hours and intermittent use
is operating the furnace for less than 3 hours.
All furnaces consist of: 1) a vented heating
chamber; 2) a temperature controller; and 3) a
door safety switch for operator safety.
General Usage
Do not use this product for anything other than
its intended usage.
Principles of Operation
The furnace chamber is heated by electric
resistance elements and is insulated with
ceramic fiber insulation. The controller is located
under the furnace chamber and is well insulated
from the heat generated in the furnace cham-
ber. A door safety switch removes power to the
heating elements whenever the furnace door is
opened. The temperature is controlled by one of
three types of controllers. The (-60) models
operate the same as the other models except at
a lower temperature and can inject gas into the
chamber.
5
Introduction
Caution
Do not exceed operating temperatures
shown in “General Specifications.”
Exceeding these limits will result in
severely reduced element life.
6
General Specifications
For F6000 Furnace
Model #
F6020 F6028 F6010 F6018
F6020 -33 F6028 -60 F6010 N
F6020 -33-60 F6028 -60-80
F6020 -33-60-80 F6028 -80
F6020 -33-80 F6038 M
F6020 -60 F6038 M-60
F6020 -60-80
F6020 -80
F6030 M
F6030 M-33-60
F6030 M-33-60
F6030 M-60
Dimensions Overall Width 19.25(48.9) 19.25(48.9) 19.25(48.9) 19.25(48.9)
in. (cm) Height 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
Depth 20 (50.8) 20 (50.8) 20 (50.8) 20 (50.8)
Chamber Width 12.75 (32.4) 12.75 (32.4) 12.75 (32.4) 12.75 (32.4)
Height 6.75 (17.1) 6.75 (17.1) 6.75 (17.1) 6.75 (17.1)
Depth 10 (25.4) 10 (25.4) 10 (25.4) 10 (25.4)
Weight BS. 9kg) 96 (43.5) 96 (43.5) 96 (43.5) 96 (43.5)
Electrical Volts 220-240 208 220-240 208
Ratings Amps 18.3 19.2 12.9 11.2
Watts 4400 4000 3095 2325
Freq. 50/60 50/60 50/60 50/60
Phase 1111
Oper. Temp.
Range °F (°C) 212-2192°F 212-2192°F 212-2192°F 212-2192°F
(100-1200° ) (100-1200° ) (100-1200° ) (100-1200° )
*212-1787°F *212-1787°F
(*100-975° ) (*100-975° )
Notes: The maximum ramp rates for this furnace for heat up are: 12° (22°F) per min. from 25° -537° (75°F-
1000°F), 10° (18°F) per min. from 537° -1093° (1000°F-2000°F).
*(-60) coal-ashing furnaces
Environmental onditions
Operating: 17° to 27° ; 20% to 80% relative humidity, non-condensing. Installation
ategory II (overvoltage) in accordance with IE 664. Pollution degree 2 in accordance with
IE 664.
Altitude Limit: 2,000 meters.
Storage: -25° to 65° ; 20% to 85% relative humidity
Declaration of onformity
We hereby declare under our sole responsibility that this product conforms with the techni-
cal requirements of the following standards (-33 Models Only):
EM : EN 61000-3-2 Limits for Harmonic urrent Emissions
EN 61000-3-3 Limits for Voltage Fluctuations and Flicker
EN 61326-1 Electrical Equipment for Measurement, ontrol and Laboratory
Use; Part I: General Requirements
Safety: EN 61010-1 Safety Requirements for Electrical Equipment for Measurement,
ontrol and Laboratory Use; Part I: General Requirements
EN 61010-2-010 Part II: Particular Requirements for Laboratory Equipment
for the Heating of Materials
per the provisions of the Electromagnetic ompatibility Directive 2006/95/EC,
and per the provisions of the Low Voltage Directive 2004/108/EC.
The authorized representative located within the European ommunity is:
Thermo Fisher Scientific
419 Sutton Road
Southend On Sea
Essex SS2 5PH
United Kingdom
opies of the Declaration of onformity are available upon request.
7
GENERA SPECIFICATIONS
1. Visually check for any physical damage
to the shipping container.
2. Inspect the equipment surfaces that are
adjacent to any damaged area.
3. Open the furnace door and remove the
packing material from inside the furnace
chamber.
4. Vacuum the chamber prior to use to
remove the insulation dust due to ship-
ment.
5. Retain the original packaging material if
reshipment is foreseen or required.
8
Unpacking
Note
(-60) models are supplied with two
stainless steel trays, handle and
porcelain pegs.
Note
The Type 6000 furnaces do not come
with a power cord because current
requirements are too great to be han-
dled by ordinary power cords and
standard wall supply. (F6010 and
F6018 are supplied with cord and
plug).
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