Thermo Scientific 370 Instrucciones de funcionamiento

Model 370 Series

Steri-Cycle CO2Incubator

Direct Heat with Sterilization Cycle

Operating and Maintenance Manual

7000370 Rev. 12

Thermo Fisher ScientificThermo Fisher Scientific

Preface

Steri-Cycle CO2Incubator i

Preface

Model Sensor* Voltage**

370 T/C 115

371 T/C 230

380 IR 115

381 IR 230

*T/C is a thermal conductivity sensor.

IR is an infra-red sensor.

**All units are 50/60 Hz.

MANUAL NUMBER 7000370

12 23784/IN-3748 11/22/06 Note that vinyl on duct sheets not removed before shipping, vinyl color chg ccs

11 23740 10/4/06 Replaced quarter-turn fasteners with thumbscrews on top duct ccs

10 23451/IN-3294 6/30/06 Added ±5 psig to incoming CO2pressure range ccs

9-- 10/21/04 Updated sterilization Checkpoints concerning stacked units (per D. Figel) ccs

-- 22434/IN-3211 8/25/04 Updated water quality description for humidity pan ccs

821730/SI-9181 6/15/04 Added alternate 250085 solenoid valve ccs

721980/IN-3156 11/07/03 Added min/max load and analog output boards max external cable length ccs

621273/IN-3147 10/13/03 Factory default for gas guard to ON from OFF ccs

521574/IN-3124 8/12/03 Updated temp sensor from 290137 to 290184 (glass encapsulated) ccs

421237/IN-3068 2/24/03 Upgraded inner door components (370-200-9) ccs

-- 20959/IN-3048 10/1/02 Added spacers to power supply mounting ccs

320374/IN-2994 11/12/01 Updated 200-6 drawing - Kaizen, board hardware ccs

20460 Corrected 4-20mA board temp output to 12.5 - 162.5°C

220276/IN-2970 9/24/01 Clarified Step 2 of Section 4.4 ccs

119948/IN-2947 9/10/01 Updated CO2 inlet labels, 200-9 exploded parts drawing ccs

-- -- 6/28/01 Updates per J. Leach (art & list on page 5-4 and reference to 4-3, not 4-4 in Alarm section) ccs

0-- 3/1/01 Original manual ccs

REV ECR/ECN DATE DESCRIPTION By

Thermo Fisher Scientificii Steri-Cycle CO2Incubator Thermo Fisher Scientific

Preface

Important Read this instruction manual. Failure to read, understand and follow the instructions in this manual

may result in damage to the unit, injury to operating personnel, and poor equipment performance. ▲

Caution All internal adjustments and maintenance must be performed by qualified service personnel. ▲

Material in this manual is for information purposes only. The contents and the product it describes are subject to

change without notice. Thermo Fisher Scientific makes no representations or warranties with respect to this

manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to

the use of this manual.

Warning If the incubator is not used in the manner specified in this operating manual, the protection provided

by the equipment design may be impaired. ▲

Thermo Fisher Scientific Steri-Cycle CO2Incubator iiiThermo Fisher Scientific

Preface

Important operating and/or maintenance instructions. Read the accompanying text carefully.

Potential electrical hazards. Only qualified persons should perform procedures associated with this

symbol.

Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.

Hot surface(s) present which may cause burns to unprotected skin, or to materials which may be

damaged by elevated temperatures.

Marking of electrical and electronic equipment, which applies to electrical and electronic equipment

falling under the Directive 2002/96/EC (WEEE) and the equipment that has been put on the market

after 13 August 2005.

This product is required to comply with the European Union’s Waste Electrical & Electronic

Equipment (WEEE) Directive 2002/96/EC. It is marked with the WEEE symbol. Thermo Fisher

Scientific has contracted with one or more recycling/disposal companies in each EU Member State

European Country, and this product should be disposed of or recycled through them. Further

information on Thermo’s compliance with this directive, the recyclers in your country and information

on Thermo products will be available at www.thermofisher.com.

✔Always use the proper protective equipment (clothing, gloves, goggles, etc.)

✔Always dissipate extreme cold or heat and wear protective clothing.

✔Always follow good hygiene practices.

✔Each individual is responsible for his or her own safety.

Thermo Fisher Scientificiv Steri-Cycle CO2Incubator Thermo Fisher Scientific

Preface

Do You Need Information or Assistance on

Thermo Fisher Scientific Products?

If you do, please contact us 8:00 a.m. to 6:00 p.m. (Eastern Time) at:

1-740-373-4763 Direct

1-888-213-1790 Toll Free, U.S. and Canada

1-740-373-4189 FAX

http://www.thermo.com/forma Internet Worldwide Web Home Page

Service E-Mail Address

Thermo Fisher Scientific Inc

Controlled Environment Equipment

401 Millcreek Road, Box 649

Marietta, OH 45750

Our staff can provide information on pricing and give you quotations. We can

take your order and provide delivery information on major equipment items or make

arrangements to have your local sales representative contact you. Our products are listed on the

Internet and we can be contacted through our Internet home page.

Our staff can supply technical information about proper setup, operation or

troubleshooting of your equipment. We can fill your needs for spare or replacement parts or

provide you with on-site service. We can also provide you with a quotation on our Extended

Warranty for your Thermo products.

Whatever Thermo products you need or use, we will be happy to discuss your applications. If

you are experiencing technical problems, working together, we will help you locate the problem

and, chances are, correct it yourself...over the telephone without a service call.

When more extensive service is necessary, we will assist you with direct factory trained

technicians or a qualified service organization for on-the-spot repair. If your service need is

covered by the warranty, we will arrange for the unit to be repaired at our expense and to your

satisfaction.

Regardless of your needs, our professional telephone technicians are available to assist you

Monday through Friday from 8:00 a.m. to 6:00 p.m. Eastern Time. Please contact us by

telephone or fax. If you wish to write, our mailing address is:

International customers, please contact your local Thermo distributor.

Sales Support

Service Support

[email protected]

Thermo Fisher Scientific Steri-Cycle CO2Incubator vThermo Fisher Scientific

Preface

Warranty Notes

Information You Should Know Before Requesting Warranty Service

•Locate the model and serial numbers. A serial tag is located on the unit itself.

• For equipment service or maintenance, or with technical or special application inquiries, contact Technical

Services at 1-888-213-1790 or 1-740-373-4763 (USA and Canada). Outside the USA, contact your local

distributor.

Repairs NOT Covered Under Warranty

• Calibration of control parameters. Nominal calibrations are performed at the factory; typically ±1°C for

temperature, ±1% for gases, and ±5% for humidity. Our service personnel can provide precise calibrations as

a billable service at your location. Calibration after a warranty repair is covered under the warranty.

• Damage resulting from use of improper quality water, chemicals or cleaning agents detrimental to

equipment materials.

• Service calls for improper installation or operating instructions. Corrections to any of the following

are billable services:

1) electrical service connection

2) tubing connections

3) gas regulators

4) gas tanks

5) unit leveling

6) room ventilation

7) adverse ambient temperature fluctuations

8) any repair external to the unit

• Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, or improper

installation.

• Repairs to parts or systems resulting from unauthorized unit modifications.

• Any labor costs other than that specified during the parts and labor warranty period, which may

include additional warranty on CO2sensors, blower motors, water jackets, etc.

Steri-Cycle CO2Incubator viThermo Fisher Scientific

Table of Contents

Installation and Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Control Panel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Installing the Incubator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Stacking the Incubators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Preliminary Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Installing the Shelves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Access Port Filter & CO2Sensor Cover Plate . . . . . . . . . . . . . . . . . . .1-8

Installing the Air Sample Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Installing the HEPA Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Leveling the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

Connecting the Unit to Electrical Power . . . . . . . . . . . . . . . . . . . . . .1-9

Filling the Humidity Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Connecting the CO2Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11

Incubator Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Setting the Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . .1-12

Setting the Overtemp Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13

Setting the CO2Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Thermal Conductivity CO2System . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Infrared CO2System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Relative Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

Section 1

Section 2

vii Steri-Cycle CO2Incubator Thermo Fisher Scientific

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Turn Audible Alarm ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

New HEPA Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Set REPLACE HEPA filter reminder . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Set Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Set Low Temp Alarm Limit (tracking alarm) . . . . . . . . . . . . . . . . . . .3-3

Enable Low Temp Alarm to Trip Contacts . . . . . . . . . . . . . . . . . . . . .3-3

Set Low CO2Alarm Limit (tracking alarm) . . . . . . . . . . . . . . . . . . .3-4

Set High CO2Alarm Limit (tracking alarm) . . . . . . . . . . . . . . . . . . .3-4

Enable CO2Alarms to Trip Contacts . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Set New Zero Number for T/C CO2Sensors . . . . . . . . . . . . . . . . . . .3-5

Set New Span Number for T/C CO2Sensors . . . . . . . . . . . . . . . . . . .3-6

Setting a Low RH Alarm Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Enable RH Alarms to Trip Contacts . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Enabling Temp/RH to be Displayed . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Select a Primary Tank w/ Gas Guard Option . . . . . . . . . . . . . . . . . . .3-8

Disabling the Gas Guard System . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

Set an RS485 Communications Address . . . . . . . . . . . . . . . . . . . . . .3-9

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Temp Controller Failure TMP CNTR ERR . . . . . . . . . . . . . . . . . . .4-2

Sensor Fault Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Clean Cabinet Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Clean Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Clean Humidity Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Reverse Door Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

HEPA Filter Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

Replace Power Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

Replace Air Sample Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

Electronics Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7

Sterilization Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8

Table of Contents

Section 3

Section 4

Section 5

Factory Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Remote Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

RS485 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Analog Output Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

CO2Gas Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

Connecting CO2Gas Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

De-activating Gas Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

CO2Gas Guard Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

Humidity Readout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

Exploded Part Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

Declarations of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

Steri-Cycle CO2Incubator viiiThermo Fisher Scientific

Table of Contents

Section 6

Section 8

Section 7

Section 9

Section 10

Section 11

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