Thermo Pride GMD2-60N Manual

THERMO PRODUCTS, LLC.

POST OFFICE BOX 237

DENTON, NC 27239

PHONE: 800- 476-4328

MG-521

ECN 5625-M 200408

M DE IN US

GAS-FIRED FURNACE

DOWNFLOW & DIRECT VENT (SEALED COMBUSTION)

MODELS: GMD2-60N an GMD2-80N

INSTALLATION AND SERVICE MANUAL

For installation in: Pour l'installation dans :

1. Manufactured Homes 1. Maisons fabriquées

2. Modular Homes/Buildings 2. Maisons modulaires / Bâtiments

3. Site Constructed—Residential 3. Site a construit - Résidentiel

(Single Story Dwellings) (Habitations à étage unique)

PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION, INITIAL FIRING, AND BEFORE

PERFORMING ANY SERVICE OR MAINTENANCE. THESE INSTRUCTIONS MUST BE LEFT WITH THE USER

AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL.

VEUILLEZ LIRE CES INSTRUCTIONS AVANT L'INSTALLATION, LA MISE À FEU INITIALE ET AVANT TOUT

ENTRETIEN OU MAINTENANCE. CES INSTRUCTIONS DOIVENT ÊTRE LAISSÉES À L'UTILISATEUR ET

DOIVENT ÊTRE CONSERVÉES POUR RÉFÉRENCE ULTÉRIEURE PAR UN PERSONNEL DE MAINTENANCE

QUALIFIÉ.

All installations an services must be performe by qualifie service personnel.

c WARNING: If the information in these instructions is not followed exactly, a fire or explosion

may result causing property damage, personal injury, or loss of life.

c AVERTISSEMENT: Si les informations contenues dans ces instructions ne sont pas suivies

à la lettre, un incendie ou une explosion pourrait en résulter, causant des dommages

matériels, des blessures corporelles ou la mort.

c WARNING: Improper installation, adjustment, service, or maintenance can cause injury or

property damage. Refer to this manual. For assistance or additional information, consult a

qualified installer, service agency, or fuel supplier.

c AVERTISSEMENT: Une installation, un réglage, un entretien ou une maintenance

incorrects peuvent provoquer des blessures ou des dommages matériels. Reportez-vous à ce

manuel. Pour obtenir de l'aide ou des informations supplémentaires, consultez un installateur

qualifié, une agence de service ou un fournisseur de carburant.

c WARNING: Do not use this appliance if any part has been underwater. Immediately call a

qualified service technician to inspect the appliance and to replace any part of the electrical or

control system that has been underwater.

c AVERTISSEMENT: N'utilisez pas cet appareil si une pièce a été immergée. ppelez

immédiatement un technicien qualifié pour inspecter l'appareil et remplacer toute pièce du

système électrique ou de commande sous l'eau.

All installations an services must be performe by qualifie service personnel.

I. S FETY SECTION

This page an the following two pages contain various warnings an cautions

foun throughout this furnace Service an Installation Manual. Please rea an

comply with the statements on the cover an the statements below.

: This furnace is not to be used as a construction heater.

: When testing electrical equipment, always follow standard electrical

procedures and precautions.

: The area around the furnace should be kept free and clear of

combustible materials, especially papers and rags.

: This furnace uses an automatic hot surface ignition control. NEVER

try to ignite gas manually.

: f the temperature rise exceeds 75°F GMD2-60 / 85°F GMD2-80 , the

heat exchanger may fail voiding the heat exchanger warranty resulting in

property damage, personal injury or loss of life.

: Burner adjustments must be confirmed by instrumentation. Failure to

use accurate or calibrated instrumentation to setup the burner may result in

reduced efficiency, sooting, and/or the production of hazardous carbon

monoxide gas.

: Any attempt to relocate safety controls or replace safety controls with

a control that is not approved or incompatible, may result in personal injury,

substantial property damage or death.

: f you do not follow these instructions exactly, a fire or explosion may

result causing personal injury, loss of life or property damage.

: HAZARD OF ASPHYX AT ON: Negative pressure inside the closet with

closet door closed and the furnace blower operating shall be no more negative

than minus 0.05 inch water column.

: Do not obstruct any return air openings, including the return grille on

the furnace. To do so may cause the furnace to activate the high limit and shut

down or it may cause asphyxiation.

: Because of the potential of odorant fade, a gas leak may not be

detected by smell. f this furnace is installed below grade, contact your gas

supplier for a gas detector.

All installations an services must be performe by qualifie service personnel.

: All gas pipe connections must be leak tested using a strong soap and

water solution (with the gas turned on). Any leaks must be repaired immediately

after turning off the gas supply. A final test for gas leakage must be made after

purging the gas line.

: DO NOT wet electronic components during the leak test. Wetting

electronic components may damage circuitry and cause a hazardous situation.

Dry moisture from all leads and terminals if wetting occurs. Wait at least 24

hours for the circuit to fully dry before energizing the system.

: The furnace and its gas valve must be disconnected from the gas

supply during pressure testing of the gas supply system at pressures in excess

of 1/2 PS G or 14.0 inches W.G. The furnace can be isolated from the gas supply

by closing its manual shut off valve at test pressures equal to or less than 1/2

PS G or 14.0 inches W.G.

: Copper and brass tubing and fittings (except tin lined) shall not be

used if the gas contains more than a trace (0.3 grains per 100 cubic ft.) of

hydrogen sulfide gas. Check with your gas supplier.

: f you suspect there is a problem with the furnace, the venting system

or any other related problem, immediately contact a qualified service agency. f a

service agency is not available, contact your fuel supplier.

: Personal injury, or property damage, could result from major repair or

service of this furnace by anyone other than a qualified contractor. Only the

routine maintenance described in the user section of this manual should be

performed by the user.

: Do not block or obstruct air openings on the furnace or air openings

communicating with the area in which the furnace is installed.

: Do not allow the outside air intake to be blocked or obstructed by

vegetation, ice, snow or any other materials.

: Do not use this furnace if any part has been underwater. mmediately

call a qualified service agency to inspect the furnace and to replace any part of

the electrical or control system, which has been underwater.

: Should overheating occur or the gas supply fail to shut off, shut off

the manual gas supply valve to the furnace before shutting off the electrical

supply.

All installations an services must be performe by qualifie service personnel.

This page an the following page contain repro uctions of the various warning

an instruction labels place on the Thermo Pri e Gas Furnace. Please rea an

comply with the contents of these labels.

All installations an services must be performe by qualifie service personnel.

N T. 60 000 #38 5,5 14,0 3,5 POUCES D'E U W. C.

P.L. 60 000 #52 11,0 14,0 10,0 POUCES D'E U W. C.

N T. 80 000 2,45mm 5,5 14,0 3,5 POUCES D'E U W. C.

P.L. 80 000 #53 11,0 14,0 10,0 POUCES D'E U W. C.

All installations an services must be performe by qualifie service personnel.

TABLE OF CONTENTS

SECTION BEGINNING PAGE

I. S FETY SECTION 2

II. GENER L INSTRUCTIONS ND CLE R NCES 8

III. FURN CE SPECIFIC TIONS 10

IV. INST LL TION 12

. ROOF J CK 12

B. ST ND RD CHIMNEY 12

C. FURN CE LOC TION 12

D. B SE INST LL TION 14

1. Combustible Floor Base Model: 70-B SE 14

2. Cottage Base Model: 01COT-B SE 15

E. LCOVE INST LL TION 16

F. CLOSET INST LL TION 17

G. COMBUSTION IR 18

H. G S PIPING 20

I. ELECTRIC L WIRING 21

J. INITI L ST RT UP 24

K. DJUSTMENT OF BTU INPUT R TE 24

L. BURNER DJUSTMENT 26

M. SETTING TEMPER TURE RISE 27

N. FURN CE CHECKOUT PROCEDURE 28

V. INST LLER’S INSTRUCTIONS TO USER 29

VI. ST RTING THE UNIT 30

. SEQUENCE OF OPER TIONS 30

VII. TROUBLESHOOTING 32

VIII. DE LER M INTEN NCE 38

. ELECTRIC L 38

B. BURNERS 38

C. INDUCER BLOWER SSEMBLY 39

D. INSPECTING THE VENTING SYSTEM 39

E. G SKETS/SE LING M TERI LS 40

F. HE T EXCH NGER 40

G. HOUSE IR BLOWER 40

H. EXTENDED SHUTDOWN 40

IX. USERS INFORM TION SECTION 41

. W RNINGS & C UTIONS 41

B. COMPONENT LOC TIONS 42

C. INSPECTION RE S 42

D. FILTER LOC TION ND CLE NING 43

PPENDIX – REPL CEMENT P RTS 44

PPENDIX B – WIRING DI GR M 46

All installations an services must be performe by qualifie service personnel.

II. GENERAL INSTRUCTIONS AND CLEARANCES

NOTE: READ THIS SECTION BEFORE STARTING INSTALLATION

1. This furnace is equipped with orifices for operation with natural gas. For

conversion to propane gas, see instructions in Gas Conversion Section of this

manual.

2. ny reference to L.P. or Propane gas in this manual, any other labels, or

markings on this furnace is to be construed to be propane HD-5. commercial

grade of liquefied petroleum gases composed of a minimum of 90 percent liquid

propane (C8H8).

3. The selection of a furnace heating capacity for a proposed installation should be

based on a heat loss calculation made according to the manuals provided by the

ir Conditioning Contractors of merica ( CC ) or the merican Society of

Heating, Refrigeration and ir Conditioning Engineers, Inc. ( SHR E).

4. It is recommended that a commercial available CO alarm be installed in

conjunction with any fossil fuel burning appliance. The CO alarm shall be

installed according to the alarm manufacturer’s installation instructions and be

listed in accordance with the latest edition of the UL Standard for Single and

Multiple Station Carbon Monoxide larms, UL 2034, or the CS International

Standard, Residential Carbon Monoxide larming Devises, CS 6.19.

5. The installer shall be familiar with and comply with all codes and regulations

applicable to the installation of these heating appliances and related equipment.

In lieu of local codes, the installation shall be in accordance with the current

provisions of one or more of the following standards.

a. Federal Manufactured Home Constructions & Safety Standard (HUD Total 24,

Part 280).

b. merican National Standard ( NSI-119.2/NFP -501C), for installations of all

recreational vehicles.

c. merican National Standard ( NSI-Z223.1/NFP -54), for installation of all gas-

fired furnaces.

d. merican National Standard Electric Code ( NSI-C1/NFP -70), for installation

of all electrical field wiring.

The gas-fired furnace has been investigated under the NSI Z 21.47-C N/CG 22.3-

2001 CENTR L FURN CE test standard. This gas fired unit is listed by Intertek

Testing Services and described as, “For installation as central furnace special type for

single story dwelling.”

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