TABLE OF CONTENTS
SECTION 4: OPERATION................................................................................... 4-1
4.01 Power Supply Control Panel ........................................................................... 4-1
4.02 System Operation ........................................................................................... 4-2
4.03 Gas Selection.................................................................................................. 4-4
4.04 GCM 2010 Gas Control Module Operation...................................................... 4-6
4.05 GCM 2010 First Time Operation Matching Gas Control to Lead Length........ 4-10
4.06 GCM 2010 Sequence Of Operation ............................................................... 4-10
4.07 Power Supply Status Codes.......................................................................... 4-13
4.08 Remote Arc Starter Trouble Shooting ........................................................... 4-21
SECTION 5: MAINTENANCE ............................................................................... 5-1
5.01 General Maintenance ...................................................................................... 5-1
5.02 External Coolant Filter Cleaning Procedure ..................................................... 5-1
5.03 Coolant Replacement Procedure..................................................................... 5-2
SECTION 6: REPLACEMENT ASSEMBLIES & PARTS ................................................. 6-1
6.01 Replacement Power Supply............................................................................ 6-1
6.02 System Layout................................................................................................ 6-2
6.03 Recommended Gas Supply Hose.................................................................... 6-2
6.04 Leads And Cables All Amperages.................................................................... 6-3
6.05 Power Supply External Replacement Parts .................................................... 6-5
6.06 Power Supply Replacement Parts - Upper Right Side..................................... 6-6
6.07 Power Supply Replacement Parts - Lower Right Side ................................... 6-7
6.08 Power Supply Replacement Parts - Rear Panel .............................................. 6-8
6.09 Power Supply Replacement Parts - Left Side.................................................. 6-9
6.10 Gas Control Module (GCM-2010) Replacement Parts................................... 6-10
6.11 Gas Control Module (GCM-2010) Replacement Parts................................... 6-11
6.12 Remote Arc Starter (RAS-1000 XT) Replacement Parts ............................... 6-12
6.13 HE400XT Heat Exchanger - Replacement Parts ............................................ 6-13
6.14 XTL Torch Valve Assembly External Replacement Parts ............................... 6-14
6.15 XTL Torch Valve Assembly Internal Replacement Parts................................ 6-15
SECTION 7: TORCH MAINTENANCE................................................................... 7-1
7.01 Consumable Removal..................................................................................... 7-1
7.02 O-Ring Lubrication ......................................................................................... 7-2
7.03 Parts Wear...................................................................................................... 7-3
7.04 Torch Consumables Installation...................................................................... 7-4
7.05 Coolant Leak Trouble-Shooting ...................................................................... 7-6
APPENDIX 1: Remote Arc Starter Schematic.......................................................... A-1
APPENDIX 2: Gas Control and Torch Valve Schematic ............................................... A-2
APPENDIX 3: Gas Control Module Plumbing Diagram ............................................... A-4
APPENDIX 4: Gas Control Module PCB Layout........................................................ A-5
APPENDIX 5: Gas Control Display Module PCB Layout.............................................. A-6
APPENDIX 6: CNC - Control Module PCB Connections............................................... A-7
