THE WORLD MODELS Zero Fighter 60S Manual de usuario

Warning ! This model is not a toy.

It is designed for maximum performance. Please seek advice if one is not familiar with this kind

of engine powered precision model. Operating this model without prior preparation may cause

injuries. Remember, safety is the most important thing. Always keep this instruction manual

at hand for quick reference.

* Specifications are subject to change without notice.*

0.60-0.75 cu. in. displacement 2-stroke

Requires : 6-channel radio w/ 6 standard servos

and 1 low profile retract servo

Zero Fighter 60S

INSTRUCTION MANUAL

60.0 in / 1520 mm

635 sq in / 41.0 sq dm

7.5 lbs / 3400 g

45.5 in / 1150 mm

Wing Span

Wing Area

Flying Weight

Fuselage Length

Specifications

FACTORY PRE-FABRICATED

ALMOST-READY-TO-FLY (ARF) SERIES

MADE IN CHINA

The World Models

Manufacturing Co., LTD.

www.theworldmodels.com

P. 1

INDEX

BEFORE YOU BEGIN

P.1

PARTS LIST

P.2

SAFETY PRECAUTIONS

P.11

BEFORE YOU BEGIN

ASSEMBLY

P.3-10

Checkall parts. If youfindany defective ormissingpartscontactyour localdealer. Please DRYFIT

and checkfor defects for all partsthat willrequireCAorEpoxy forfinal assembly. Any parts you

findtobedefective afterthegluingprocess may bedifficulttoremovefor warrantyreplacement. The

manufacturerwill replaceany defective parts, but willnotextend tothepartsthatare goodbefore

gluing todefectiveparts during assembly.

Warranty will notcoverany partsmodifiedbycustomer.

Readthroughthemanualbeforeyoubegin,soyou will have anoverallideaofwhat todo.

Symbols used throughout this instruction manual comprise of the following : -

Zero Fighter 60S

3mm

Do not overlook this symbol!

Cut off shaded portion.

Peel off shaded portion

covering film.

Pay close attention here!

Pierce the shaded portion

covering film.

Must be purchased separately!

Drill holes with the specified

diameter (here: 3mm).

Ensure smooth non-binding

movement while assembling.

Apply instant glue

(C.A.glue, super glue.)

Assemble left and right

sides the same way.

Apply epoxy glue.

Applythreadlocker

Warning!

Parts List

1. MAIN WING -- 1 pair

2. RETRACTABLE LANDING GEAR -- 1 set

SCREW KA3x14mm -- 8 pcs

RIGHT ANGLE WHEEL SPACER -- 2 sets

COLLAR 4.1mm w/ Set Screw -- 2 sets

MAIN WHEEL Ø58mm -- 2 pcs

RETRACTABLE LANGING GEAR COVER -- 2 sets

3. PLYWOOD 2x58x71mm(For Aileron Servo) -- 1 pair

BALSA 8x18x21mm (For Aileron Servo Stand) -- 4 pcs

SCREW PWA2x8mm -- 8 pcs

4. TRI-HORN M3x14mm (L) -- 2 sets

STRAPER -- 2 pcs

CLEVIS -- 2 pcs

FUEL TUBE Ø6x5mm -- 4 pcs

SCREW PB2x12mm -- 2 pcs

SCREW PB2x16mm -- 4 pcs

PUSHROD Ø1.8x90mm w/ Threads (For Aileron) -- 2 pcs

5. PLYWOOD 9x29x93mm (Wing Joiner) -- 1 pc.

6. LINKAGE CONNECTOR Ø2.1mm w/ Set Screw -- 2 sets

7. PLYWOOD 2x8x20mm -- 1 pc.

RING Ø2.3mm -- 2 pcs

STRAPER -- 1 pc.

CLEVIS -- 2 pcs

FUEL TUBE Ø6x5mm -- 3 pcs

PUSHROD Ø1.8 mm Y-style w/ Threads (For Flap Servo) --1 pc

8. STABILIZER & ELEVATOR-- 1 set

9. VERTICAL FIN & RUDDER -- 1 set

TAIL LANDING GEAR -- 1 set

TAIL WHEEL Ø25mm -- 1 pc.

SCREW PA3x12mm -- 2 pcs

COLLAR Ø2.1 w/ Set Screw -- 1 set

10. FUEL TANK 380cc -- 1 set

BALSA 10x10x113mm (For Fixing Fuel Tank) -- 1 pc.

11. ENGINE MOUNT PL5111070 -- 1 set

SOCKET HEAD SCREW M4x25mm – 4 pcs

WASHER d4xD9mm -- 4 pcs

12. SOCKET HEAD SCREW M4x30mm – 4 pcs

WASHER d4xD9mm -- 8 pcs

M4 NUT -- 8 pcs

THROTTLE PUSHWIRE Ø1.2x300mm -- 1 pc.

PLASTIC TUBE d2XD3x200mm -- 1 pc.

13. COWLING --1 pc.

TRANSPARENT 3D TEMPLATE -- 1 pc.

SCREW PA3x12mm -- 4 pcs

SCREW PM3x8mm -- 4 pcs

WASHER d3xD7mm -- 8 pcs

M3 NYLON INSERT LOCK NUT -- 4 pcs

ALUMINUM PLATE 1.5x10x147mm -- 2 pcs

SPINNER Ø63mm PH26W0630 -- 1 set

14. CANOPY -- 1 pc.

PILOT(PC001086A) -- 1pc.

DOUBLE-SIDED TAPE -- 1 pc.

SCREW PWA2.3x8mm -- 4 pcs

SCREW PA2x6mm -- 2 pcs

SILICON GROMMET d1.5 x D6.5mm (For Canopy) -- 4 pcs

ALUMINUM PLATE (For Fixing Antenna) -- 1 pc.

ANTENNA -- 1 pc.

15. TRI-HORN M3x14mm (L) -- 1 set

SCREW PB2x12mm -- 3 pcs

CLEVIS -- 1 pc.

PUSHROD Ø1.8x730mm w/ Threads (For Rudder) -- 1 pc.

FUEL TUBE Ø6x5mm--1 pcs

16. TRI-HORN M3x9mm (L) -- 2 sets

SCREW PB2x16mm -- 6 pcs

CLEVIS -- 2 pcs

FUEL TUBE Ø6x5mm -- 2 pcs

PUSHROD Ø1.8x655mm w/ Threads (For Elevator) -- 2 pcs

17. LINKAGE CONNECTOR Ø2.1mm w/ Set Screw -- 1 set

18. PLYWOOD 3x44x121mm (For Throttle Servo) -- 1 pc.

BALSA 7 x 7 x 40mm (For Fuselage Servo Stand) -- 4 pcs

PLYWOOD 6x60x119mm (For Rudder & Elevator Servo ) -- 1 pc.

SPONGE 10x80x200mm -- 2 pcs

FUEL TUBE Ø6x5mm -- 2 pcs

STRAPER -- 2 pcs

PUSHROD CONNECTOR PL4410010 -- 1 set

PUSHROD Ø1.8x80mm (For Elevator) -- 1 pc.

19. SOCKET HED SCREW M4x35mm -- 2 pcs

WASHER d4xD15mm --2 pcs

20. DECALS:A064SDEC -- 1 set

COVERING FILM -- 2 pcs

P.2

COVERING:

TOUGHLON STL 202 GRAY

TOUGHLON STL 330 CADMIUM YELLOW

TOUGHLON STL 340 OLIVE DRAD

Peel off shaded portion

covering film

Aileron Servo Lead

RetractableLangingGear

23mm Set Screw

3mmSetScrew

4.1mm Collar 2

P.3

Main Wing

KA3x14mm Screw8

KA3x14mm

PWA2x8mmScrew8

PWA2x8mm

Aileron Servo Cover

2x58x71mm

AileronServo

Balsa Wood

8x8x21mm

Peeloff shaded

Portion covering

film.

Bottom View

Pre-glued

1mm

2mm

1mm

Retractable Landing Gear Servo

ToL-side

ToR-side

Wheels down position Wheels up position

LINKAGECONNECTOR

3x3mmSetScrew

2mm Nut

LinkageConnector

2mm Washer

Main Wing

Peel off shaded portion

covering film for lead to

another aileron servo

Peel off shaded

portion covering film.

For Flap Servo

Wing Joiner

Lead to Aileron Servo

AileronServo

PB2x12mmScrew

PB2x16mmScrew2

P.4

Ø1mm pilot holes for The

World Models

tri-horn are pre-drilled.

Please look for pin-hole marks at under side of control surfaces.

Bottom View

Please apply glue to all surfaces of wing Joiner.

TWM PL8210010

CLEVIS WRENCH

Tri-Horn

M3x14mm

Fuel Tube

Ø6x5mm

Clevis PB2x16mm

PB2x12mm

Pushrod Ø1.8x90mm

1mm

Straper Fuel Tube

6x5mm

Stabilizer/ Elevator

A = A'

AA'

Pre-glued

FuelTube

6x5mm

Straper

Clevis

Ring

Flap Servo

P.5

(Stabilizer)

(Main Wing)

B B'

B=B'

Temporary install the main wing,adjust leveling of the

stabilizer to make it as parallel to the main wing as possible.

TWM PL8210010

CLEVIS WRENCH

Pre-glued

Peel off shaded portion

covering film.

Ring Ф2.3mm

Plywood

2x8x20mm

1.5mm

Engine Mount

M4x25mm

SocketHeadScrew

d4xD9mm Washer4

Blind nuts are off-centered to keep

the spinner at the fuselage axis.

Engine Mount

PL5111070

M4x25mm

P.6

FuelTank

Pre-glued

VerticalFin/Rudder

PA3x12mmScrew

3mmSetScrew

2.1mmCollar

3mm Set Screw

PA3x12mm

Washer

d4xD9mm

C=C

2mm

1mm

Pre-glued

380cc

Bottom View

Install Balsa 10x10x113mm

(For Fuel Tank Position Fixing)

Fuel Tank

380cc

P.7

Engine

d4xD9mm Washer4

M4 Nut

PlasticTube

d2xD3x200mm

M4x30mm

Illustration is for side mounting.

You can mount the engine upright

or invertecl simply by rotating the

engine mount. Thrust angles will

not be affected.

Install Engine position

Spinner

62mm

Fire

Wall

115mm

4.53 in.

M4 Nut

d4xD9mm

Washer

Cowling

PM3x8mmScrew

d3xD7mm Washer 4

PA3x12Screw

M3NylonInsertLockNut

PA3x12mm

Aluminum Plate Nylon Insert

Lock Nut

PM3x8mm d3xD7mm

Canopy

PWA2.3x8mmScrew

PA2x6mmScrew

d1.5xD6.5mm

SiliconGrommet

Apply double-sided tape

Silicon Grommet

d1.5x6.5mm

Antenna

PWA2.3 x8mm

PA2x6

AntennaFixing

First insert the grommet to the canopy then apply screw.

3mm

4mm

M4x30mm

SocketHeadScrew

1mm

3mm

2.5mm

Fuel Filler

PL8110030

PB2x12mmScrew 3

Peel off shaded portion

covering film.

ElevatorPushrod

PB2x16mmScrew 6

Peel off shaded

portion covering film

Bottom View

RudderPushrod

P.8

ServoSet

Ø1mm pilot holes for The World Models tri-horn are pre-drilled.

Please look for pin-hole marks at side of control surfaces.

Ø1mm pilot holes for The World Models tri-horn are pre-drilled.

Please look for pin-hole marks at under side of control surfaces.

3x3mm Set Screw

M2 Nut

Linkage Connector

2mm Washer

Throttle Pushwire

Please refer to the attached sheet for linkage connector installation.

3x 3mm Set Screw

2mm

Washer

2mm

Washer

M2 Nut

Throttle Servo

1.5mm

TWM PL8210010

CLEVIS WRENCH

TWM PL8210010

CLEVIS WRENCH

Tri-Horn

M3x9mm

Fuel Tube

Ø6x5mm

Clevis

PB2x16mm

Pushrod Ø1.8x655mm

Fuel Tube

Ø6x5mm

Clevis

Rudder Pushrod

Ø1.8x730mm

PB2x12mm

Tri-horn

M3 x 14mm

P.9

Front

Plywood

3x44x121mm

Included with the

Radio Set.

Fix the throttle servo tray either to

the right or left side of the fuselage

according to your throttle pushrod

location.

Plywood

6x60x119mm

Bottom View

Balsa 7x7x40mm

Receiver / Battery

Sponge Sheet10x80x 200mm

BottomView

Battery

Fuel Tank

380cc

Receiver

Throttle

Servo

Rudder

Servo

Elevator

Servo

Radio Equipment

Straper Fuel Tube

Fuel Tube

MainWing

M4x35mmSocketHeadScrew

d4x15mmWasher

M4x35mm

d4x15mm

Front

Install Sponge for inserting Battery and Receiver.

Straper

1mm

Charge Receptacles

KP0041300

Elevator Servo

Pushrod Connector

KM2x8mm

M2Nut

Elevator Pushrod

Ø1.8x80mm

J1(Pushrod Ø1.8x80mm)

J2(Pushrod Ø1.8x655mm)

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