THE WORLD MODELS Zero Fighter 60S Manual de usuario

A064SPO29991407

Warning ! This model is not a toy.

It is designed for maximum performance. Please seek advice if one is not familiar with this kind

of engine powered precision model. Operating this model without prior preparation may cause

injuries. Remember, safety is the most important thing. Always keep this instruction manual

at hand for quick reference.

* Specifications are subject to change without notice.*

0.60-0.75 cu. in. displacement 2-stroke

Requires : 6-channel radio w/ 6 standard servos

and 1 low profile retract servo

Zero Fighter 60S

INSTRUCTION MANUAL

60.0 in / 1520 mm

635 sq in / 41.0 sq dm

7.5 lbs / 3400 g

45.5 in / 1150 mm

Wing Span

Wing Area

Flying Weight

Fuselage Length

Specifications

FACTORY PRE-FABRICATED

ALMOST-READY-TO-FLY (ARF) SERIES

MADE IN CHINA

The World Models

Manufacturing Co., LTD.

www.theworldmodels.com

(A064S)

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A064SPO29991407

P.1

INDEX

BEFORE YOU BEGIN

P.1

PARTS LIST

P.2

SAFETY PRECAUTIONS

P.11

BEFORE YOU BEGIN

ASSEMBLY

P.3-10

Check all parts. If you find any defective or missing parts contact your local dealer. Please DRYFIT

and check for defects for all parts that will require CAor Epoxy for final assembly. Any parts you

find to be defective after the gluing process may be difficult to remove for warranty replacement. The

manufacturer will replace any defective parts, but will not extend to the parts that are good before

gluing to defective parts during assembly.

Warranty will not cover any parts modified by customer.

Read through the manual before you begin, so you will have an overall idea of what to do.

Symbols used throughout this instruction manual comprise of the following : -

3mm

Do not overlook this symbol!

Cut off shaded portion.

Peel off shaded portion

covering film.

Pay close attention here!

Pierce the shaded portion

covering film.

Must be purchased separately!

Drill holes with the specified

diameter (here: 3mm).

Ensure smooth non-binding

movement while assembling.

Apply instant glue

(C.A.glue, super glue.)

Assemble left and right

sides the same way.

Apply epoxy glue.

Applythreadlocker

Warning!

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A064SPO29991407

Parts List

P.2

COVERING:

TOUGHLON STL 202 GRAY

TOUGHLON STL 330 CADMIUM YELLOW

TOUGHLON STL 340 OLIVE DRAD

1. MAIN WING -- 1 pair

2. RETRACTABLE LANDING GEAR -- 1 set

SCREW KA3x14mm -- 8 pcs

RIGHT ANGLE WHEEL SPACER PL4121040 -- 2 sets

COLLAR 4.1mm w/ Set Screw -- 2 sets

MAIN WHEEL Ø58mm -- 2 pcs

RETRACTABLE LANGING GEAR COVER -- 2 sets

3. SERVO MOUNTING PANEL PL5310000 -- 1 pair

SCREW PWA2x8mm -- 8 pcs

4. TRI-HORN M3x14mm (L) -- 2 sets

STRAPER -- 2 pcs

CLEVIS -- 2 pcs

FUEL TUBE Ø6x5mm -- 4 pcs

SCREW PB2x12mm -- 2 pcs

SCREW PB2x16mm -- 4 pcs

PUSHROD Ø1.8x90mm w/ Threads (For Aileron) -- 2 pcs

5. PLYWOOD 9x29x90mm (Wing Joiner) -- 1 pc.

PLYWOOD 4x30x61mm -- 1 pc.

6. LINKAGE CONNECTOR Ø2.1mm w/ Set Screw -- 2 sets

PLYWOOD 3x32x62mm -- 1 pc.

7. PLYWOOD 2x8x20mm -- 1 pc.

RING Ø2.3mm -- 2 pcs

STRAPER -- 1 pc.

CLEVIS -- 2 pcs

FUEL TUBE Ø6x5mm -- 3 pcs

PUSHROD Ø1.8 mm Y-style w/ Threads (For Flap Servo) --1 pc

8. DROP TANK -- 1 pc.

SOCKET HED SCREW M3x14mm -- 2 pcs

WASHER d3xD7mm -- 4 pcs

M3 NUT -- 2 pcs

9. STABILIZER & ELEVATOR-- 1 set

10. VERTICAL FIN & RUDDER -- 1 set

TAIL LANDING GEAR -- 1 set

TAIL WHEEL Ø25mm -- 1 pc.

SCREW PA3x12mm -- 2 pcs

COLLAR Ø2.1 w/ Set Screw -- 1 set

11. FUEL TANK 380cc -- 1 set

CABLE TIE 1.5x5x400mm -- 1 pc.

DOUBLE-SIDE TAPE 40x100mm -- 1 pc.

12. ENGINE MOUNT PL5111070 -- 1 set

SOCKET HEAD SCREW M4x25mm – 4 pcs

WASHER d4xD9mm -- 4 pcs

13. SOCKET HEAD SCREW M4x30mm – 4 pcs

WASHER d4xD9mm -- 8 pcs

M4 NUT -- 8 pcs

THROTTLE PUSHWIRE Ø1.2x300mm -- 1 pc.

PLASTIC TUBE d2XD3x200mm -- 1 pc.

14. COWLING --1 pc.

TRANSPARENT 3D TEMPLATE -- 1 pc.

SCREW PA3x12mm -- 4 pcs

SCREW PM3x8mm -- 4 pcs

WASHER d3xD7mm -- 8 pcs

M3 NYLON INSERT LOCK NUT -- 4 pcs

ALUMINUM PLATE 1.5x10x153mm -- 2 pcs

SPINNER Ø63mm PH26W0630 -- 1 set

15. CANOPY -- 1 pc.

PILOT(PC001086A) -- 1pc.

DOUBLE-SIDED TAPE -- 1 pc.

SCREW PWA2.3x8mm -- 4 pcs

SCREW PA2x6mm -- 2 pcs

SILICON GROMMET d1.5 x D6.5mm (For Canopy) -- 4 pcs

ALUMINUM PLATE (For Fixing Antenna) -- 1 pc.

ANTENNA -- 1 pc.

16. TRI-HORN M3x14mm (L) -- 1 set

SCREW PB2x12mm -- 3 pcs

CLEVIS -- 1 pc.

PUSHROD Ø1.8x730mm w/ Threads (For Rudder) -- 1 pc.

FUEL TUBE Ø6x5mm--1 pcs

17. TRI-HORN M3x9mm (L) -- 2 sets

SCREW PB2x16mm -- 6 pcs

CLEVIS -- 2 pcs

FUEL TUBE Ø6x5mm -- 2 pcs

PUSHROD Ø1.8x655mm w/ Threads (For Elevator) -- 2 pcs

18. LINKAGE CONNECTOR Ø2.1mm w/ Set Screw -- 1 set

19. PLYWOOD 3x44x121mm (For Throttle Servo) -- 1 pc.

BALSA 7 x 7 x 40mm (For Fuselage Servo Stand) -- 4 pcs

PLYWOOD 6x60x119mm (For Rudder & Elevator Servo ) -- 1 pc.

SPONGE 10x80x200mm -- 2 pcs

FUEL TUBE Ø6x5mm -- 2 pcs

STRAPER -- 2 pcs

PUSHROD CONNECTOR PL4410010 -- 1 set

PUSHROD Ø1.8x80mm (For Elevator) -- 1 pc.

20. SOCKET HED SCREW M4x35mm -- 2 pcs

WASHER d4xD15mm --2 pcs

21. DECALS: A064SDEC -- 1 set

COVERING FILM -- 2 pcs

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A064SPO29991407

Peel off shaded portion

covering film

Aileron Servo Lead

RetractableLangingGear

23mm Set Screw

3mm Set Screw

4.1mm Collar 2

P.3

Main Wing

KA3x14mm Screw8

KA3x14mm

PWA2x8mm Screw

PWA2x8mm

Aileron Servo

Bottom View

Pre-glued

1mm

Bottom View

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A064SPO29991407

Retractable Landing Gear Servo

LINKAGE CONNECTOR

3x3mmSet Screw

2mm Nut

Linkage Connector

2mm Washer

Main Wing

Peel off shaded portion

covering film for lead to

another aileron servo

Peel off shaded

portion covering film.

For Flap Servo

Wing Joiner

Plywood 4x30x61mm Lead toAileron Servo

Aileron Servo

PB2x12mm Screw

PB2x16mm Screw2

P.4

Ø1mm pilot holes for The

World Models

tri-horn are pre-drilled.

Please look for pin-hole marks at under side of control surfaces.

Bottom View

Please apply glue to all surfaces of wing Joiner.

TWM PL8210010

CLEVIS WRENCH

Tri-Horn

M3x14mm

FuelTube

Ø6x5mm

Clevis PB2x16mm

PB2x12mm

Pushrod

Ø1.8x90mm

1mm

Straper Fuel Tube

6x5mm

Wheels up position

R-side

Wheels down Position

L-side

PUSHROD TRAVEL

21mm

Plywood 3x32x62mm

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A064SPO29991407

FuelTube

6x5mm

Straper

Clevis

Ring

Flap Servo

P.5

TWM PL8210010

CLEVIS WRENCH

DropTank Setup

Peel off shaded portion

covering film.

5LQJɎPP

Plywood

2x8x20mm

1.5mm

Bottom View

G['PP Washer

Completed

Main Wing

Drop Tank

0[PP

01XW

G['PP

Washer

G['PP

Washer

0[PP

Socket Head Screw

M2 Nut

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A064SPO29991407

P.6

Pre-glued

Vertical Fin / Rudder

PA3x12mm Screw

3mm Set Screw

2.1mm Collar

3mm Set Screw

PA3x12mm

C=C

2mm

1mm

Pre-glued

FuelTank

380cc

Stabilizer/ Elevator

A = A'

A A'

Pre-glued

(Stabilizer)

(Main Wing)

BB'

B=B'

Temporary install the main wing,adjust leveling of the

stabilizer to make it as parallel to the main wing as possible. Pre-glued

Cable Tie 1.5x5x400mm

Double-side Tape

40x100mm

Completed

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A064SPO29991407

P.7

Engine

d4xD9mm Washer 4

M4 Nut

PlasticTube

d2xD3x200mm

M4x30mm

Illustration is for side mounting.

You can mount the engine upright

or invertecl simply by rotating the

engine mount. Thrust angles will

not be affected.

Install Engine position

Spinner

62mm

Fire

Wall

115mm

4.53 in.

M4 Nut

d4xD9mm

Washer

3mm

4mm

M4x30mm

Socket Head Screw

Cowling

PM3x8mm Screw

d3xD7mm Washer 4

PA3x12 Screw

Nylon Insert Lock Nut

PA3x12mm

Aluminum Plate Nylon Insert

Lock Nut

PM3x8mm d3xD7mm

1mm

2.5mm

Fuel Filler

PL8110030

Engine Mount

M4x25mm

Socket Head Screw

d4xD9mm Washer4

Blind nuts are off-centered to keep

the spinner at the fuselage axis.

Engine Mount

PL5111070

M4x25mm

Washer

d4xD9mm

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A064SPO29991407

P.8

PB2x12mm Screw 3

Peel off shaded portion

covering film.

Rudder Pushrod

Ø1mm pilot holes for The World Models tri-horn arepre-drilled.

Please look for pin-hole marks at side of control surfaces.

TWM PL8210010

CLEVIS WRENCH

Fuel Tube

Ø6x5mm

Clevis

Rudder Pushrod

Ø1.8x730mm

PB2x12mm

Tri-horn

M3x14mm

Elevator Pushrod

PB2x16mm Screw 6

Peel off shaded

portion covering film

Bottom View

Ø1mm pilot holes for The World Models tri-horn arepre-drilled.

Please look for pin-hole marks at under side of controlsurfaces.

TWM PL8210010

CLEVIS WRENCH

Tri-Horn

M3x9mm

FuelTube

Ø6x5mm

Clevis

PB2x16mm

Pushrod

Ø1.8x655mm

Canopy

PWA2.3x8mm Screw

PA2x6mm Screw

d1.5 x D6.5mm

Silicon Grommet

Apply double-sided tape

Silicon Grommet

d1.5x6.5mm

Antenna

PWA2.3 x 8mm

PA2 x 6

Antenna Fixing

First insert the grommet to the canopy then apply screw.

1mm

3mm

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A064SPO29991407

P.9

Front

Plywood

3x44x121mm

Included with the

Radio Set.

Fix the throttle servo tray either to

the right or left side of the fuselage

according to your throttle pushrod

location.

Plywood

6x60x119mm

Bottom View

Balsa 7x7x40mm

Receiver / Battery

Sponge Sheet 10 x 80 x 200mm

Bottom View

Battery

FuelTank

380cc

Receiver

Throttle

Servo

Rudder

Servo

Elevator

Servo

Radio Equipment

Straper FuelTube

FuelTube

Front

Install Sponge for inserting Battery and Receiver.

Straper

1mm

Charge Receptacles

KP0041300

Elevator Servo

Pushrod Connector

KM2x8mm

M2Nut

Elevator Pushrod

Ø1.8x80mm

J1(Pushrod Ø1.8x80mm)

J2(Pushrod Ø1.8x655mm)

ServoSet

3x3mm Set Screw

M2 Nut

Linkage Connector

2mm Washer

Throttle Pushwire

Please refer to the attached sheet for linkage connector installation.

3x3mm Set Screw

2mm

Washer

2mm

Washer

M2 Nut

Throttle Servo

1.5mm

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