The Stone Bake Oven Vento Render Manual

Vento Render Build Manual

The Stone Bake Oven Company

www.thestonebakeovencompany.co.uk

0845 834 0252 [email protected]

Vento Render Build Manual

Stage 1

Excavate ground in chosen

position, following the dimensions

given in the drawing.

Place shuttering board into

position as shown, using shuttering

pegs to stregthan the shuttering

board. Once secured, place a

waterproof membraine into the

shuttering.

Stage 2

Place 4 half bricks into the

shutterd foundations, to suport

the rebar mesh.

Cut the rebar mesh to size so it

ts tightly into the foundations,

resting on the half bricks as

shown.

Once the rebar mesh is in place

add your concrete mix, make

sure the nished surface of the

concrete foundation is levelled.

Leave concrete at least 24hrs to

set.

1700 min 1600 min

150

Waterproof membrane

Shuttering boards

Shuttering pegs

Waterproof membrane

Half brickRebar

Poured concrete mix

Stage 3

Once the concrete has fully set, lay your rst cousre of dense

concrete blocks, following the footprint of the drawing on the right.

Once your rst block course is in

place, using the drawing above as

reference, check that the blocks

are in the correct position.

Continue to add a further three

courses of blocks to the rst course

as shown in the diagram on the left.

The blocks will be 4 courses high.

Stage 4

Now start to lay the outer brick course, following the footprint in the

diagram on the right.

Again, before proceeding, check

that the rst brick course is correctly

positioned.

Add a further 9 courses of bricks untill 10

course brick height has been achieved.

Now add the Catnic lintel as shown

on in the diagram on the left, this may

need to be cut down by an angle

grinder.

1380 min

1700 min

110 min

110 min110 min

110 min

1480

110 min110 min

NOT TO SCALE

11/2 bricks11/2 bricks

1600 min

1700 min

Catnic lintel

100 x 100 x 1370

10 brick courses

3D Impression

NOT TO SCALE

4 brick courses

3D Impression

NOT TO SCALE

Cement board

Stage 5

Lay a further 4 courses of

bricks, over the catnic

lintel and around the brick

perimeter, as shown in the

diagram on the left.

You may need to use a

temporary timber support

under the catnic lintel

to stop the chances of it

exing before the mortar

between the bricks has

set.

Stage 6

Once the previous 4 brick courses

have fully set, measure and

cut a piece of 12mm concrete

shuttering board, so it tightly ts

into the outer brick perimeter.

This board will be supported by

the dense concrete blocks.

If there are any gaps you can

use some left over off cuts

of waterproof membrane to

prevent any concrete seepage.

Stage 7

Like the concrete foundations, using 4 half

bricks, position towards the corners within

the brick parimeter. As shown in the diagram

on the left.

Cut the rebar mesh so it tightly ts within the

brick parimeter, then place onto the 4 half

bricks.

Add concrete to the shuttered enclosure.

Make sure that the concrete hearth is fully

levelled.

Stage 8

Allow 24hrs for the concrete hearth to fully set. Place the 3

calcium silicate insulation boards onto the concrete hearth,

place an equal distance from each side and 200mm from

the front of the brick base, as shown below. You will need

to cut the calcium silicate boards to make them t, this can

be done with a wood saw.

Cement board

Half brick

Rebar

Poured concrete mix level to brickwork

3D Impression

NOT TO SCALE

200

3D Impression

NOT TO SCALE

Oven footprint

Calsil

100

200

Oven base

1502 min

1202

3D Impression

NOT TO SCALE

Oven front base

Oven rear base RH

Front section 1st

LH rear 2nd

RH rear 3rd

Stage 9

Place the front oven base segment

down onto the calcium silicate

insulation board, make sure the oven

base is completely centralised and

exactly 200mm from the front of the

brick base.

Once the front base segment is

set in postion, place the rear base

segments against the front segment,

connecting them, ensure that

once you have connected the rear

segment to the front, that is hasnt

been knocked out of postition.

Once all three segments are in place,

measure again making sure they are

fully centralised and 200mm from the

front of the brick base and 100mm

from the back of the brick base.

Please refer to the postion diagrams

on the opposite page. It is improtant

to follow this step accurately, ensuring

the following brick courses have room

to be laid.

If there is any indescrepancy to the

base pieces, you can use sand to

bed them in and create a level nish.

Stage 11

Place the ue length into the oven. You can use a different

ue conguration if preffered, see the next step for an

example.

3D Impression

NOT TO SCALE

Stage 10

Place the dome onto the base of the oven,

no mortar is needed to bed this although can

be used if you require. Using a damp sponge,

generously dab water on the joint line in the oven

dome. Generously apply re cement to ll the

joint lines in the oven dome surface. Do not ll

inside the oven. Once the re cement is applied,

check the seal of the oven by lighting a small re

with two pieces of newspaper. Check for smoke

leaks, if so, re cement the gap.

3D Impression

NOT TO

SCALE

Please note that it is optional to have the

bends in the ue system, a standard straight

500mm length ue is standard practice, this

just gives you a different aesthetic nish.

Using a saw, trim off the excess calcium silicate board as

shown in the diagram above.

Tiles

(flush with hearth)

10mm mortar joints

Ensure 25mm here

(Reduce mortar joint if necessary) 



14th brick course

70mm oven base

25mm Calsil board

Add a course of bricks shown on the left

as the inner course, these are added to

the sides and front directly inside the outer

course.

Once the inner course has been laid, add

the outer course of bricks, nish by adding

bricks to the oven base as below.

Ensure a 20mm step is achieved from the in-

ner brick course to the oven base as shown

below.

Stage 12

Stage 13

Once the inner and outer bricks have be laid, you

can place a prefabricated archway (available

from various online retailers) into position ensuring

the internal contour of the arch is perfectly

aligned with the internal oven entrance. Use

mortar under the feet of the arch if it needs raising

slightly. Place some re cement behind the arch

once it is set in place as shown above.

No mortar required~200mm

Outer brick course

Inner brick course

Ensure 25mm

Pre cast arch

3D Impression

NOT TO SCALE

Outer brick course

Inner brick course

Fillet seal 

joining faces

at rear

Alternatively, you can create your own custom

archway using half bricks and cement to brick

around the oven opening. This is often a cheaper

option too!

Stage 14

Once the arch is set in place, lay your

chosen tiles around the oven as shown

in the diagram on the left, use suitable

outdoor tile adhesive, it does not need

to be heat resistant.

Next using a tile and concrete drill

piece, drill holes to accommodate rawl

plugs, every 150mm, then screw in eye

screws or hooks to attach the mesh to

in the next step.

Drill holesevery 150mm -200mm approximately 50 - 60mm from ovenw all

ALTERNATIVE FLUE CONFIGURATION

If you require an alternative ue conguration,

purely for aesthetics, please contact a member

of The Stone Bake Oven Compnay for more info.

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The Stone Bake Oven

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