Textron Klauke AHP 850-LC Manual de usuario

Verbindungen mit System

The Power of Partnership

Gustav Klauke GmbH • Auf dem Knapp 46 • D-42855 Remscheid

Telefon ++49 +2191-907-0 • Telefax ++49 +2191-907-141 • www.klauke.com

HE.15323_C © 06/2014 R&D-2

GB Instruction Manual

AHP 850-LC

Battery-hydraulic Pump

Nominal voltage: 18V DC

Operating pressure: 850 bar (max.)

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)&@#

AHP 850-LC

Serialnummer

pic. similar

HE.15323_C © 06/2014

pic. 1

HE.14176

AHP 850-LC

Instruction Manual Battery-hydraulic Pump

pic. similar

AHP 850-LC

Battery-hydraulic Pump

Nominal voltage: 18V DC

Operating pressure: 850 bar (max.)

(VTUBW,MBVLF(NC)t"VGEFN,OBQQt%3FNTDIFJE

)&@#

111098

HE.15323_C © 06/2014

AHP 850-LC

Battery-hydraulic Pump

Nominal voltage: 18V DC

Operating pressure: 850 bar (max.)

(VTUBW,MBVLF(NC)t"VGEFN,OBQQt%3FNTDIFJE

)&@#

HE.14136

HE.15322

TOTAL

t = 0.34 h

Q = 0.49 Ah

n = 43

HE.14176

AHP 850-LC

Instruction Manual Battery-hydraulic Pump

4304711 batch# e.g. 304711

GN datecode e.g. „-GN“ for year 2013, month Jan.

142 consecutive# e.g. „142“ = tool # 142

pic. 2

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datecode

Year Code Month Code Month Code

2013 G Jan. N July V

2014 H Feb. P Aug. W

2015 J Mar. Q Sept. X

2016 K Apr. R Oct. Y

2017 L May S Nov. Z

2018 M June T Dec. 1

HE.15323_C © 06/2014

AHP 850-LC

Instruction Manual Battery-hydraulic Pump

III

pic. 3 pic. 4

(BL1840) 36 min.

RAL40

CLICK

10 - 40°C

pic. 5 pic. 6 pic. 7

pic. 8 pic. 9

pic. 10 Li-ion

pic. 11

#884676B996

#884598C990 pic. 12

CLICK

HE.15323_C © 06/2014

HE.14391_B

AHP 850-LC

Instruction Manual Battery-hydraulic Pump

pic. 16

pic. 14pic. 13

MT= 10 Nm max.

pic. 15

pic. 17apic. 17

4x 360°

1. 2.

HE.15323_C © 06/2014

AHP 850-LC

Instruction Manual Battery-hydraulic Pump

pic. 22

pic. 23

pic. similar

pic.

similar

AHP 850-LC

Battery-hydraulic Pump

Nominal voltage: 18VDC

Operating pressure: 850 bar (max.)

(VTUBW,MBVLF(NC)t"VGEFN,OBQQt%3FNTDIFJE

)&@#

4x 360°

HE.15323_C © 06/2014

AHP 850-LC

Instruction Manual Battery-hydraulic Pump

Scope of delivery

Please check whether you received all parts

mentioned in the scope of supply:

Pos. Qty. Description Art.#

1 1 Battery hydraulic pump AHP 850-LC

2 2 Battery 18 V DC / 4 Ah / Li-Ion RAL40

3 1 Quick-charger LGL1

5 1 Shoulder strap TG3

6 1 Bag for accessories TT2

7 1 Instrucion manual HE.15323

8 1 Hand switch HTA4

pic. 24

pic. similar

AHP 850-LC

Battery-hydraulic Pump

Nominal voltage: 18V DC

Operating pressure: 850 bar (max.)

(VTUBW,MBVLF(NC)t"VGEFN,OBQQt%3FNTDIFJE

)&@#

HE.15323_C © 06/2014

AHP 850-LC

Instruction Manual Battery-hydraulic Pump

VII

pic. similar

pic. 25

Accessories

The following accessories can be ordered:

Pos. Description Art.#

1 Mains adapter 18 V for 230 V voltage NG2230

2 Foot switch FTA4

4 USB-adapter PGA1

5 Digital meter for force and pressure measurement TC1U

6 Pressure sensor and connecting cable TP1000T

8 Adapter for CEJN-Male and Parker 3050-2 1/4“ Coupeling CMGSK

Tab. 2

When Why

20 sec after working cycle

2 x

after inserting

the battery Self check

20 sec/2Hz

after working cycle

20 sec/5Hz while exceeding

the temp. limit Unit too hot

20 sec

20 sec/2Hz

after working cycle

HE.15323_C © 06/2014 1

AHP 850-LC

Instruction Manual Battery-hydraulic Pump

authorised

copy

Index

1. Introduction

2. Description of the electro-hydraulic pumping unit

2.1 Description of components

2.2 Brief description of the important features of the unit

2.3 Description of the tool indication

2.4 Description of crimping cycles

2.8 Description of reading procedure

3. Remarks in respect of the determined use

3.1 Operation of the unit

3.2 Explanation of the application range

3.3 Oil changing and maintenance cycles

3.4 Reference, as to which (spare-) parts can be exchanged by the customer

4. Troubleshooting

5. Technical data

Symbols

Safety Warnings

Please do not disregard to avoid injuries and environmental damage

Application Warnings

Please do not disregard to avoid damaging the tool.

1. Introduction

Before starting to use the tool please read the instruction manual carefully.

Use this tool exclusively for its determined use and follow all applicable safety instructions.

Mounting and assembly of connecting material with the help of this tool must only be performed by specially trained

personnel. The minimum age is 16 years.

This instruction manual has to be carried along during the entire life span of that tool.

The operator has • to guarantee the availability of the instruction manual for the user and

• to make sure, that the user has read and understood the instruction manual.

HE.15323_C © 06/2014 2

AHP 850-LC

Instruction Manual Battery-hydraulic Pump

authorised

copy

2. Description of the electro-hydraulic pumping unit

2.1 Description of the components

The electro-hydraulic pumping unit consists of the following components:

Table 3

Pos. Description Function

1 Battery (RAL40/BL1840) rechargeable 4Ah Li-Ion battery (RAL40/BL1840)

Optional: mains adapter NG2230

2battery lock Slide to unlock the battery

3 Emergency stop button To reset the crimping tools into the starting position in case of an error.

4 Compartment ~ e.g. for remote control and/or carrying belt

5 Male plug Male plug to connect to a female plug on the hose

6 Socket for remote control, safety foot switch, two hand control and other controls

7 Oil plug Oil plug with inspection glass for the hydraulic oil

8 Program selection switch Turning knob for the selection of special programs for crimping, cutting, pun-

ching as well as a position to read out data.

9 OLED Display High tech organic display to indicate tool and crimping data

10 LED (red) Indicator for Battery charge, Service Intervals and faults

11 Forward and return keys To start/stop the working cycle

2.2 Brief description of the important features of the unit

The unit is equipped with a special brake which stops the forward motion of the piston/dies when the trigger is re-

leased.

Through an optional USB adapter a report can be generated at the end of a working session at a PC documenting

the proper function of the unit.

The unit is equipped with a double piston pump which is characterised by a rapid approach of the dies towards the

connector and a slow crimping motion.

All tool functions can be controlled by one rocker trigger. This results in an easy handling.

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