Textron RANSOMES LDKA001 Manual de usuario

RANSOMES

Parts and Maintenance Manual

RANSOMES

Part No. 24194G (rev.2)(RJ 100 092002)

Multimower Reelcutter

Series: LD - Engine type: Kubota GH250

Product codes: LDKA001

WARNING: If incorrectly used this machine can cause se-

vere injury. Those who use and maintain this machine should

be trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

RANSOMES MULTIMOWER Series:LD

MAINTENANCE AND PARTS MANUAL

1 CONTENTS

CONTENTS

2 INTRODUCTION

2.1 PRODUCT IDENTIFICATION ................................................................................. 2

2.2 SPARES STOCKING GUIDE .................................................................................. 2

2.3 HOW TO USE THE PARTS MANUAL ....................................................................3

3 SAFETY INSTRUCTIONS

3.1 OPERATING INSTRUCTIONS................................................................................ 4

3.2 SAFETY SIGNS....................................................................................................... 4

3.3 STARTING THE ENGINE........................................................................................4

3.4 DRIVING THE MACHINE ........................................................................................ 4

3.5 TRANSPORTING .................................................................................................... 4

3.6 LEAVING THE DRIVING POSITION.......................................................................5

3.7 SLOPES .................................................................................................................. 5

3.8 BLOCKED CUTTING CYLINDERS ........................................................................5

3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ....................................... 5

4 SPECIFICATIONS

4.1 ENGINE SPECIFICATION....................................................................................... 7

4.2 MACHINE SPECIFICATION .................................................................................... 7

4.3 REELCUTTER SPECIFICATION ............................................................................ 7

4.4 WEIGHT................................................................................................................... 7

4.5 VIBRATION LEVEL ................................................................................................. 7

4.6 SLOPES .................................................................................................................. 7

4.7 RECOMMENDED LUBRICANTS............................................................................ 7

4.8 CUTTING PERFORMANCE.................................................................................... 8

4.9 CUTTING PERFORMANCE (AREA) ...................................................................... 8

5 LUBRICATION AND MAINTENANCE

5.1 ENGINE: FIRST 20 WORKING HOURS AND EVERY 50 WORKING HOURS .... 10

5.2 MACHINE: LUBRICATE THE FOLLOWING POINTS WITH SHELL

DARINA R2 GREASE WEEKLY (EVERY 25 WORKING HOURS): ...................... 10

5.3 ENGINE MAINTENANCE: WEEKLY (EVERY 25 WORKING HOURS) ................ 11

5.4 EVERY 200 WORKING HOURS) ........................................................................... 12

5.5 ANNUALLY (EVERY 500 WORKING HOURS)......................................................13

5.6 ADJUSTING TRANSMISSION CHAIN .................................................................. 14

5.7 BELT TENSIONING ............................................................................................... 14

5.8 REELCUTTER DRIVE BELT ................................................................................. 14

5.9 SETTING THE CUTTING CYLINDER TO THE BOTTOM BLADE...................... 15

5.10 HEIGHT OF CUT ADJUSTMENT .......................................................................... 15

5.11 END OF SEASON SERVICING..............................................................................16

6 TROUBLESHOOTING

6.1 GENERAL............................................................................................................... 17

LIST OF PARTS .....................................................................................................19

RANSOMES MULTIMOWER Series: LD

MAINTENANCE AND PARTS MANUAL

2 INTRODUCTION

2.2 Spares Stocking Guide

To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the

more commonly used maintenance items. We have included part numbers for the additional support

materials and training aids.

Service Parts

Part No Description Part No. Description

N/A Engine Oil Filter N/A Hydraulic Filter

12454-4316-0 Engine Fuel Filter 033001190 Paint, Green 5 litre

12841-1121-0 Air Cleaner Element MBA6189 Switch Cut Out

12461-6361-0 Switch ON/OFF

Engine

Service Support Material

Part No Description Part No. Description

97898-04610 Engine Parts Manual 24194G Machine Maintenance

and Parts Manual

12609-89113 Engine Operators

Manual 24193G Machine Safety and

Operators Manual

97897-00910 Engine Service

Manual N/A Machine Service

Manual

2.1 PRODUCT IDENTIFICATION

RANSOMES MULTIMOWER Series:LD

MAINTENANCE AND PARTS MANUAL

2 INTRODUCTION

2.3 HOW TO USE THE PARTS MANUAL

ITEM NUMBER

Each part which is identified in the illustrations has an item number. Parts which do not have an item number may not

be readily identified in the illustration but are usually closely associated with the immediately adjacent part.

ASSEMBLIESASSEMBLIES

ASSEMBLIES

A complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete item with

subsequent individual components listed separately.

The assembly is listed under it's part number with component parts being listed offset to the right, e.g:-

ITEMTEM

TEMTEM

TEM RANSOMESRANSOMES

RANSOMESRANSOMES

RANSOMES DESCRIPTIONDESCRIPTION

DESCRIPTIONDESCRIPTION

DESCRIPTION QTYQTY

QTYQTY

QTY REMARKSREMARKS

REMARKSREMARKS

REMARKS

PART NO.PART NO.

PART NO.

1 LMSD798 Roll Assy. 1 ALL MACHINES

2 MBB4490 • Tube 1

3 LMSD926 • End Cap Assy. 2

4 MBB6851 • • End Cap 1

5 H009116 • • Bearing 1

6 MBB2356 • Seal Housing 1

7 A224016 • Seal 2

* A122192 Screw 2

It may not be possible to illustrate every item. With certain items purchased from outside suppliers some component

parts may not be available from Ransomes and may need to be specially ordered from the supplier e.g. Volvo hydraulic

motor components.

QUANTITIESQUANTITIES

QUANTITIES

Quantities shown are for one assembly or sub-assembly.

USING THE PARTS LISTUSING THE PARTS LIST

USING THE PARTS LIST

Determine the function and application of the part required. Turn to the main index page and select the appropriate

section. Locate the part on the illustration and parts list and read off the quantity from the appropriate MODEL column.

NUMERICAL INDEXNUMERICAL INDEX

NUMERICAL INDEX

This is a summary of all part numbers used in the manual arranged in numerical sequence and showing the page and

item number under which the parts appear.

ORDERING OF SPARE PARTSORDERING OF SPARE PARTS

ORDERING OF SPARE PARTS

When ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART NUMBER,

DESCRIPTION and QUANTITY required.

Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any

resulting damage or injury.

ABBREVIATIONS

N/A Not Available

AR As Required

RANSOMES MULTIMOWER Series: LD

MAINTENANCE AND PARTS MANUAL

3 SAFETY INSTRUCTIONS

This safety symbol indicates important safety

messages in this manual. When you see this

symbol, be alert to the possibility of injury, carefully

read the message that follows, and inform other

operators.

3.1 OPERATING INSTRUCTIONS

• Ensure that the instructions in this book

are read and fully understood.

• No person should be allowed to operate

this machine unless they are fully

acquainted with all the controls and the

safety procedures.

• Never allow children or people unfamiliar

with these instructions to use this

machine. Local regulations may restrict

the age of the operator.

3.2 SAFETY SIGNS

• It is essential all safety labels are kept

legible, if they are missing or illegible

they must be replaced. If any part of the

machine is replaced and it originally

carried a safety label, a new label must

be affixed to the replacement part. New

safety labels are obtainable from

Ransomes dealers.

3.3 STARTING THE ENGINE

• Before starting the engine check that the

brakes are applied, drives are in neutral,

guards are in position and intact, and

bystanders are clear of the machine.

• Do not run the engine in a building

without adequate ventilation.

3.4 DRIVING THE MACHINE

• Before moving the machine, check to

ensure that all parts are in good working

order, paying particular attention to

brakes, tyres and the security of cutting

blades.

• Replace faulty silencers, mow only in

daylight or good artificial light

• Always observe the Highway Code both

on and off the roads. Keep alert and

aware at all times. Watch out for traffic

when crossing or near roadways.

• Stop the blades rotating before crossing

surfaces other than grass.

• Remember that some people are deaf

or blind and that children and animals

can be unpredictable.

• Keep travelling speeds low enough for

an emergency stop to be effective and

safe at all times, in any conditions.

• Remove or avoid obstructions in the

area to be cut, thus reducing the

possibility of injury to yourself and/or

bystanders.

• When reversing, take special care to

ensure that the area behind is clear of

obstructions and/or bystanders.

• Keep in mind that the operator or user

is responsible for accidents or hazards

occurring to other people or their

property.

• When the machine is to be parked,

stored or left unattended, lower the

cutting means unless the transport

locks are being used.

• While mowing, always wear substantial

footwear and long trousers. Do not

operate the equipment when barefoot

or wearing open sandals.

• Check the grass catcher frequently for

wear or deterioration. After striking a

foreign object. Inspect the lawnmower

for damage and make repairs before

restarting and operating the equipment.

• If the machine starts to vibrate

abnormally, check immediately.

3.5 TRANSPORTING

• Ensure that the cutting units are

securely fastened in the transport

position if applicable. Do not transport

with cutting mechanism rotating.

• Drive the machine with due

consideration of road and surface

conditions, inclines and local

undulations.

RANSOMES MULTIMOWER Series:LD

MAINTENANCE AND PARTS MANUAL

3 SAFETY INSTRUCTIONS

3.6 LEAVING THE DRIVING POSITION

• Park the machine on level ground.

• Before leaving the driving position, stop

the engine and make sure all moving

parts are stationary. Apply brakes and

disengage all drives.

3.7 SLOPES

TAKE EXTRA CARE WHEN WORKING ON

SLOPES

• Local undulations and sinkage will

change the general slope. Avoid ground

conditions which can cause the machine

to slide.

• Keep machine speeds low on slopes and

during tight turns.

• Travel on grass slopes requires particular

care.

DO NOT USE ON SLOPES GREATER THAN 15°

3.8 BLOCKED CUTTING CYLINDERS

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Release blockages with care. Keep all parts

of the body away from the cutting edge.

Beware of energy in the drive which can

cause rotation when the blockage is

released.

• Keep other people away from the cutting

units.

3.9 ADJUSTMENTS, LUBRICATION AND

MAINTENANCE

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Read all the appropriate servicing

instructions.

• Use only the replacement parts supplied by

the original manufacturer.

• When adjusting the cutting cylinder take

care not to get hands and feet trapped when

rotating cylinder.

• Make sure that other people are not touching

any cutting unit.

• To reduce the fire hazard, keep the engine,

silencer free of grass, leaves or excessive

grease.

• Replace worn or damaged parts for safety.

• When working underneath lifted parts or

machines, make sure adequate support Is

provided.

• Do not dismantle the machine without

releasing or restraining forces which can

cause parts to move suddenly.

• Do not alter engine speed above maximum

quoted in Engine Specification. Do not

change the engine governor settings or

overspeed the engine. Operating the engine

at excessive speed may increase the hazard

of personal injury.

• When refuelling, STOP THE ENGINE, DO

NOT SMOKE. Add fuel before starting the

engine, never add fuel while the engine is

running.

• Use a funnel when pouring fuel from a can

into the tank.

• Do not fill the fuel tank beyond the bottom of

the filler neck.

• Replace all fuel tank and container caps

securely.

• Store fuel in containers specifically designed

for this purpose.

• Refuel outdoors only and do not smoke

while refuelling.

• If fuel is spilled, do not attempt to start the

engine but move the machine away from the

area of spillage and avoid creating any

source of ignition until fuel vapours have

dissipated.

• Allow the engine to cool before storing in

any enclosure.

• Never store the equipment with fuel in the

tank inside a building where fumes may

reach an open flame or spark.

• If the fuel tank has to be drained, this should

be done outdoors.

• Do not spill fuel onto hot components.

• All waste products should be disposed of in

accordancewiththe Environmental

ProtectionAct1990.

RANSOMES MULTIMOWER Series: LD

MAINTENANCE AND PARTS MANUAL

DO NOT USE ON SLOPES GREATER THAN 15°

WARNING

3 SAFETY INSTRUCTIONS

DANGER - Indicates an imminently hazardous

situation which, if not avoided, WILL result

in death or serious injury.

WARNING - Indicates a potentially hazardous

situation which, if not avoided, COULD

result in death or serious injury.

CAUTION - Indicates a potentially hazardous

situation which, if not avoided, MAY result in

minor or moderate injury and property

damage. It may also be used to alert

against unsafe practices.

NEVER START THE ENGINE OR USE THE

MACHINE WITH ANY OF THE SAFETY

GUARDS REMOVED

CAUTION

RANSOMES MULTIMOWER Series:LD

MAINTENANCE AND PARTS MANUAL

4 SPECIFICATIONS

4.1 ENGINE SPECIFICATION

TYPE: Kubota 6.0KW (8.0HP) @

3600 RPM, Vertical, single

cylinder , Air cooled,

247cc (15.07 cu.in), four

cycle, recoil starter, Petrol

engine.

Model: GH250

Maximum Speed: 2570rpm

Oil Sump Capacity:0.9 litres (1.6 Imp.pints)

(0.95 US qts)

Fuel: Lead free petrol

Fuel Tank

Capacity: 6 litres (10.5 Imp. pints)

(6.3 US pints)

Spark Plug Gap: 0.95mm (0.037in)

4.2 MACHINE SPECIFICATION

Wheels: 35cm (14in) diameter x 9cm

(3 1/2in) wide pneumatic

Tyre Pressure: 1.75 kg/cm2(25psi)

Gearbox: 2 speed incorporating bevel

gear differential.

Oil Capacity: 0.86litres (1.5 Imp pints)

(0.91 US Quarts)

Gearbox Oil Type: SAE40

4.3 REELCUTTER SPECIFICATION

Chassis: fabricated, pressed steel

construction.

Transmission: Vee belt from engine to

gearbox, Vee belt from

engine to layshaft, final

drive to cutting cylinder by

heavy-duty roller chain.

Clutch: Spring loaded belt clutch.

Cylinder: 196mm (7 3/4in) diameter

x 760mm (30in) wide.

Knives: 4

Rear Roll: Full width

Height of Cut: 13mm (1/2in) to 64mm (2 1/2in)

by sliding roll carriage.

4.4 WEIGHT

Power unit and Reelcutter 171kg (376lbs)

4.5 VIBRATION LEVEL

The machine was tested for whole body and hand/

arm vibration levels. The operator was seated in

the normal operating position with both hands on

the steering mechanism. The engine was running

and the cutting device was rotating with the

machine stationary.

Hand / Arm acceleration level : 3.70 m/s2

4.6 SLOPES

DO NOT USE ON SLOPES GREATER THAN 15°

4.7 RECOMMENDED LUBRICANTS

Engine oil: SAE30 or equivalent

Grease: Shell Darina R2, or equivalent.

TEMPERATURE OIL VISCOSITY

ABOVE 4°C (39°F) SAE30

BELOW 4°C (39°F) SAE5W-30 or 10W-30

RANSOMES MULTIMOWER Series: LD

MAINTENANCE AND PARTS MANUAL

4 SPECIFICATIONS

4.8 CUTTING PERFORMANCE

Cutting Ratio:

High Speed: 36 cuts/metre

(33 cuts/yd)

Low Speed: 67 cuts/metre

(62 cuts/yd)

4.9 CUTTING PERFORMANCE (AREA)

High Speed: 2100m2(2500 sq.yd) per hour.

Low Speed: 1500m2(1800 sq.yd) per hour

Performance based on single flat area with

allowance for overlap and turning.

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