TESA Auto lift system Manual de usuario

Installation &
Operation manual
TESA Electronic and special devices - via Etiopia 7 - 65015
Montesilvano – PE - ITALY
Tel. (0039) 085 4175602 info tesaitaly.com
www tesaitaly com
Distributed in the U.K. by RoadPro Ltd
7, Stephenson Close, Daventry, Northants, NN118RF
www.roadpro.co.uk

2
contents Seite
Important remarks 3
Fitting of jacks on the chassis frame
Choosing the fitting points
4
Vertical length 5
Insertion of lengthening pieces 6
Installation control unit 7
Electrical connection 7
Electrical connection of jacks 8
Initial operation 10
Programming the remote control 12
Control panel
Description of buttons
13
Control panel
Description of LED’s
14
Detailed description of functions 15
Remote control 17
Signalisation of alarms 17
Special functions
Blocking all functions when ignition on
18
Special functions
Using the system with running motor
18
Special functions
Auto Power Off
18
Signalisation of malfunctions
Troubleshooting
18/19
Storing the correct levelling 19
Emergency operation 19
warranty 20
Technical data 20

3
! Important remarks
Please read attentively this manual with its detailed information also after the
correct The manufacturer is not responsible for damages and injuries caused by
incorrect installation and use of the system
Use fixing points with sufficient stability Consider every
jack can lift up to 2500 kg If necessary the fixing points at
the chassis must reinforced with adequate parts
Consider the required space between jack and floor of
35mm at least in vertical position
Do not forget to install the fuse in the +power line and
make sure a professional execution of electrical works to
guarantee the safety functions
Follow the instructions step by step and complete the
chapter “Initial operation” after installing

4
Fitting the jacks on the chassis frame
Please fit the front jacks in converse tipping direction to the rear in order to get the best stability,
if possible.
Fit every jack with 4 screws and nuts on the frame like shown in the picture, also in case of using
adapters.
Choosing fitting points
In difficult conditions the jacks con be welded with adapters
In vertical position of the jacks the space between foot and floor must be 30 mm at
least *
Control the required space of the jack No obstacles in the course!**
* Delivered length can be extended (see following chapter)
** The travel of the jack can be modified (see chapter adjusting limit switches)
Drills for fitting
35 mm min

5
Vertical length
Make sure there is enough space under the jack at the fitting point
The jacks are delivered in the manner that measures can be made easy and without
groundwork
If you ignore the minimum space between jack and floor it is possible small asperities can
derange the correct course of the jack Damages on vehicle and jacks are pre-programmed!
For higher frames the jacks can be extended with different pieces in order to reach the correct
space. Following lengths are possible:
300 mm
Standard
Putting the extentions can obtain
the following measures heitgh vertical
STANDARD 300mm
With pieces from 320mm to 420mm
step 10 mm

6
1 2
3a 3b
THE BIGGER ANGLE MUST BE SET ON THE
SIDE WITH THE CONTACTS THE ANGLES
MUST BE SET ON THE UPPER SIDE OF THE
PIECES!
REINSTALL THE BOLTS AND CIRCLIPS
4
Insertion of lengthening pieces
Remove the bolts Remove the foot downwards
Put in the piece with angles at first Use the pieces without angles at the
bottom

7
Installation control unit
The control unit is delivered ready pre-wired. Fit the box under the bottom of the vehicle at a
center point in the middle.
Following points are important for correct function:
Electrical connection
The cables on the control unit are numbered. The control unit must be connected with the jacks
like shown in the following picture (no. 1 front left, no. 2 front right etc.)
The box with the control unit must be fixed with the bottom up to the vehicle The bottom of the
box and the vehicle must be parallel to each other
The box must be installed with the arrow showing exactly to the front
FRONT
OK
1
2
3
4
SERVICE
BATTERY
Control
panel
+B

8
Electrical connection of jacks
Cable 1 must be connected to jack no. 1. Follow this procedure up to jack no. 4.
Connect the wiring corresponding to the different colours. Pay attention to the optimal pass in
order to keep the course of the jack.
Choose the optimal way of fitting corresponding to the tipping direction:
Connect the cables:
WHITE
VIOLET
RED
BLACK
Fix the cables with nuts and spring
washers
Attention! The limit switches must be
free from the white cable
Important ! only for the violet cable!
After fitting the violet cable fill the rubber cap with the delivered grease Not till then fix the rubber cap
This special grease avoids accidental ground with other connections caused by splash water and avoids
corrosion caused by de-icing salt Non-observance will cause function problems of the limit switches in the
long run!

9
Fit the cable at the jack like shown in the pictures.
Connect the power line to the battery. RED = + 12Volt BLACK = -12V
The control panel can be fitted in the motor home near the door in a position which is reachable
from inside and outside. Pay attention for enough space around the panel for special functions
with both hands. Connect the network cable on the backside of the panel and the control unit. Das
orangene Kabel (+B) im Kabelstrang der Bedientafel muss mit +12V über eingeschaltete Zündung
verbunden werden.
Later: After passing the wiring and a function test seal the cables tubes with appropriate
material to avoid water damages!
Fit the delivered fuse with box in the RED power cable (+12V) in order to
avoid damages on vehicle and jacks
+B +12V via ignition
orange
The connection of the orange cable (+B) is essential for the correct
function of the safety features It prevents a deepening of the jacks by
accident on tour
Control panel

10
Initial operation
After finishing the wiring press the button ON/OFF on the control panel. All LED’s flash one after
another, at last the LED GET UP. It shows the correct wiring. Press again ON/OFF to switch off the
system and start the next chapter. In case another LED is on please see chapter malfunctions.
Adjusting of limit switches
The jacks are equipped with adjustable limit switches.
The point of switching-off must be adjusted correctly at every jack to avoid the motor of the jack
is still running when it cannot move anymore Start now with a special function:
Switch over to „calibration mode“:
Press button ON/OFF to start the system.
Directly after while the LED procedure is running press the 4 arrow buttons at once and hold them until the
LED MANUAL lights up. Release the buttons. Press again the button MANUAL and the arrow buttons are
constantly lighted.
In this mode the jacks can be moved separately up and down to adjust the limit switches. Pressing one
arrow button the corresponding jack runs up to driving position. Pressing MANUAL and one arrow button
the corresponding jack runs down.
Start now the adjustment of the jacks.
ON /OFF
JACK 1
JACK 3
MANUAL
JACK 2
JACK 4
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